An automatic oiling card flow channel device

Abstract

This utility model discloses an automatic oiling and flow channel mounting device, relating to the field of automotive manufacturing technology. It includes a base plate, on which are mounted a material transfer mechanism, an oiling mechanism, a positioning mechanism, and a mounting mechanism. The material transfer mechanism carries the bushing and rotates it between the oiling station and the mounting station. The oiling mechanism, located at the oiling station, applies silicone oil to the sides of the bushing. The positioning mechanism, located at the mounting station, places and positions the flow channel plate frame. The mounting mechanism mounts the flow channel plate frame from the positioning mechanism onto the sides of the bushing. This utility model achieves automated installation of the flow channel plate frame, improving work efficiency and product accuracy.

Description

Technical Field

[0001] This utility model relates to the field of automobile manufacturing technology, specifically to an automatic oiling card flow channel device. Background Technology

[0002] Currently, the flow channel plate frame is installed manually, a process that is cumbersome and results in a single-piece operation time of up to 15 seconds. This method is not only inefficient, but also makes it difficult to guarantee product accuracy. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an automatic oiling card flow channel device, which realizes the automated installation of the flow channel plate skeleton, and improves work efficiency and product accuracy.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an automatic oiling and flow channel clamping device, comprising a base plate, wherein the base plate is provided with a material transfer mechanism, an oiling mechanism, a positioning mechanism, and a clamping mechanism; the material transfer mechanism is used to carry the bushing and drive the bushing to rotate between the oiling station and the clamping station; the oiling mechanism is located at the oiling station and is used to coat the side of the bushing with silicone oil; the positioning mechanism is located at the clamping station and is used to place and position the flow channel plate skeleton; the clamping mechanism is used to install the flow channel plate skeleton on the positioning mechanism onto the side of the bushing.

[0005] A further improvement is that the material transfer mechanism is a rodless cylinder, including a cylinder barrel and a sliding component. The two ends of the cylinder barrel are respectively connected to the base plate through a cylinder seat. The sliding component is slidably mounted on the cylinder barrel to support the bushing and drive the bushing to rotate at the oiling station and the clamping station.

[0006] A further improvement is that guide rods are provided on both sides of the cylinder, the guide rods pass through the sliding member, and the two ends of the guide rods are respectively connected to the two cylinder seats.

[0007] A further improvement is made in that: the oiling mechanism includes a pneumatic finger and two grease plates; the two grease plates are arranged opposite to each other, and the opposite surfaces of the two grease plates are respectively provided with arc-shaped concave surfaces adapted to the bushing, and the arc-shaped concave surfaces are provided with a number of small holes; the opposite back surfaces of the two grease plates are respectively provided with through holes for connecting to an external oil delivery mechanism; the two grippers of the pneumatic finger are respectively connected to the corresponding grease plates.

[0008] A further improvement is that the oiling station is located between two grease-coating plates.

[0009] A further improvement is made in that: the positioning mechanism includes two guide posts arranged opposite each other, the guide posts are hollow structures, and the cross-section of the guide posts is a semi-annular structure adapted to the flow channel plate skeleton; the top of the guide posts is provided with a feed port, and the side of the guide posts near the bottom is provided with a discharge port for the clamping mechanism to pass through.

[0010] A further improvement is that the mounting station is located between the two guide posts.

[0011] A further improvement is made in that: the clamping mechanism includes two flow channel pushers and two flat push cylinders; the cylinder body of the flat push cylinder is mounted on the outside of the guide post through a support; the outer end of the flow channel pusher is connected to the piston rod of the flat push cylinder, and the inner end of the flow channel pusher is used to penetrate the guide post and push the flow channel plate skeleton to clamp onto the side of the bushing.

[0012] A further improvement is that a linear slide rail is provided on the base plate, and the flow channel pusher is connected to the linear slide rail via a slider.

[0013] A further improvement is that the material transfer mechanism, the oiling mechanism, and the clamping mechanism are all equipped with sensors.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. In this utility model, the automated installation of the flow channel plate skeleton is achieved through the cooperation of the material transfer mechanism, the oiling mechanism, the positioning mechanism and the clamping mechanism. On average, it only takes 7 seconds to complete the installation of one product, which is 200% more efficient than manual labor.

[0016] 2. In this utility model, the silicone grease is applied evenly, the cylinder clamp frame is more secure, and the product precision is improved. Attached Figure Description

[0017] Figure 1 This is a perspective view of the automatic oiling card flow channel device in the embodiment of this utility model;

[0018] Figure 2 This is a front view of the automatic oiling card flow channel device in an embodiment of this utility model;

[0019] Figure 3 This is a side view of the automatic oiling card flow channel device in an embodiment of this utility model;

[0020] Figure 4 This is a top view of the automatic oiling card flow channel device in an embodiment of this utility model;

[0021] Figure 5 This is an enlarged schematic diagram of the oiling mechanism in an embodiment of this utility model.

[0022] Figure label:

[0023] 1-Base plate;

[0024] 2-Transfer mechanism; 21-Cylinder seat; 22-Cylinder barrel; 23-Sliding component; 24-Guide rod;

[0025] 3-Oil application mechanism; 31-Pneumatic finger; 32-Gripper; 33-Oil application plate; 34-Curved concave surface; 35-Small hole; 36-Through hole;

[0026] 4-Positioning mechanism; 41-Guide post; 42-Inlet; 43-Outlet;

[0027] 5-Mounting mechanism; 51-Support; 52-Push cylinder; 53-Flow channel pusher; 54-Linear slide rail; 55-Slider. Detailed Implementation

[0028] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.

[0029] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0030] The following description, in conjunction with the accompanying drawings, further illustrates specific embodiments of the present invention, making the technical solution and beneficial effects of the present invention clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0031] See Figure 1 As shown, this utility model embodiment provides an automatic oiling and carding channel device, including a base plate 1, on which a material transfer mechanism 2, an oiling mechanism 3, a positioning mechanism 4 and a carding mechanism 5 are provided; specifically, the material transfer mechanism 2, the oiling mechanism 3 and the carding mechanism 5 are all equipped with sensors.

[0032] See Figure 4As shown, the material transfer mechanism 2 is used to support the bushing and drive the bushing to rotate in the oiling station and the clamping station. Specifically, the material transfer mechanism 2 is a rodless cylinder, including a cylinder barrel 22 and a sliding member 23. The two ends of the cylinder barrel 22 are connected to the base plate 1 through cylinder seats 21. The sliding member 23 is slidably mounted on the cylinder barrel 22 and is used to support the bushing and drive the bushing to rotate in the oiling station and the clamping station. Guide rods 24 are respectively provided on both sides of the cylinder barrel 22. The guide rods 24 pass through the sliding member 23, and the two ends of the guide rods 24 are respectively connected to the two cylinder seats 21.

[0033] See Figure 5 As shown, the oiling mechanism 3 is located at the oiling station and is used to coat the sides of the bushing with silicone oil. Specifically, the oiling mechanism 3 includes a pneumatic finger 31 and two grease plates 33. The two grease plates 33 are arranged opposite each other, and the opposite surfaces of the two grease plates 33 are respectively provided with arc-shaped concave surfaces 34 adapted to the bushing, and the arc-shaped concave surfaces 34 are provided with several small holes 35. The opposite back surfaces of the two grease plates 33 are respectively provided with through holes 36 for connecting an external oil delivery mechanism (quantitative pump). The two grippers 32 of the pneumatic finger 31 are respectively connected to the corresponding grease plates 33. The oiling station is located between the two grease plates 33.

[0034] See Figure 2 and Figure 4 As shown, the positioning mechanism 4 is located at the clamping station and is used to place and position the flow channel plate skeleton (it can place more than a dozen flow channel plate skeletons at once). Specifically, the positioning mechanism 4 includes two oppositely arranged guide posts 41. The guide posts 41 have a hollow structure, and their cross-section is a semi-annular structure adapted to the flow channel plate skeleton. The top of the guide post 41 is provided with a feed port 42, and the side of the guide post 41 near the bottom is provided with a discharge port 43 through which the clamping mechanism 5 passes. The clamping station is located between the two guide posts 41.

[0035] See Figure 2 As shown, the clamping mechanism 5 is used to install the flow channel plate skeleton on the positioning mechanism 4 onto the side of the bushing. Specifically, the clamping mechanism 5 includes two flow channel pushers 53 and two flat-push cylinders 52; the cylinder body of the flat-push cylinder 52 is mounted on the outside of the guide post 41 via a support 51; the outer end of the flow channel pusher 53 is connected to the piston rod of the flat-push cylinder 52, and the inner end of the flow channel pusher 53 is used to pass through the guide post 41 and push the flow channel plate skeleton to clamp onto the side of the bushing. A linear slide rail 54 is provided on the base plate 1, and the flow channel pusher 53 is connected to the linear slide rail 54 via a slider 55.

[0036] In the description of this specification, references to terms such as "an embodiment," "preferred," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. Illustrative expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] Based on the above description of the structure and principle, those skilled in the art should understand that this utility model is not limited to the specific embodiments described above. Improvements and substitutions based on this utility model using techniques known in the art all fall within the protection scope of this utility model and should be defined by the claims.

Claims

1. An automatic oiling card channel device comprising a base plate (1), characterized in that: The base plate (1) is provided with a material transfer mechanism (2), an oiling mechanism (3), a positioning mechanism (4) and a clamping mechanism (5); The material transfer mechanism (2) is used to carry the bushing and drive the bushing to rotate between the oiling station and the clamping station; The oiling mechanism (3) is located at the oiling station and is used to coat the side of the bushing with silicone oil; The positioning mechanism (4) is located at the mounting station and is used to place and position the flow channel plate skeleton; The mounting mechanism (5) is used to install the flow channel plate skeleton on the positioning mechanism (4) on the side of the bushing.

2. The automatic oiled card flow channel device according to claim 1, characterized in that: The material transfer mechanism (2) is a rodless cylinder, including a cylinder barrel (22) and a sliding member (23). The two ends of the cylinder barrel (22) are connected to the base plate (1) through the cylinder seat (21). The sliding member (23) is slidably disposed on the cylinder barrel (22) to support the bushing and drive the bushing to rotate in the oiling station and the clamping station.

3. The automatic oiled card flow channel device according to claim 2, wherein: Guide rods (24) are provided on both sides of the cylinder (22), the guide rods (24) pass through the sliding member (23), and the two ends of the guide rods (24) are respectively connected to the two cylinder seats (21).

4. The automatic oiled card flow channel device according to claim 1, wherein: The oiling mechanism (3) includes a pneumatic finger (31) and two grease plates (33); the two grease plates (33) are arranged opposite to each other, and the opposite surfaces of the two grease plates (33) are respectively provided with arc-shaped concave surfaces (34) adapted to the bushing, and the arc-shaped concave surfaces (34) are provided with a number of small holes (35); the opposite back surfaces of the two grease plates (33) are respectively provided with through holes (36) for connecting to an external oil delivery mechanism; the two grippers (32) of the pneumatic finger (31) are respectively connected to the corresponding grease plates (33).

5. The automatic oiled card flow channel device according to claim 4, wherein: The oiling station is located between the two grease plates (33).

6. The automatic oiled card flow channel device according to claim 1, wherein: The positioning mechanism (4) includes two guide posts (41) arranged opposite to each other. The guide posts (41) are hollow structures, and the cross-section of the guide posts (41) is a semi-circular structure that is adapted to the flow channel plate skeleton. The top of the guide posts (41) is provided with a feed port (42), and the side of the guide posts (41) near the bottom is provided with a discharge port (43) through which the clamping mechanism (5) passes.

7. The automatic oiled card flow channel device according to claim 6, wherein: The mounting station is located between the two guide posts (41).

8. The automatic oiled card flow channel device according to claim 6, wherein: The clamping mechanism (5) includes two flow channel pushers (53) and two flat push cylinders (52); the cylinder body of the flat push cylinder (52) is installed on the outside of the guide post (41) through the support (51); the outer end of the flow channel pusher (53) is connected to the piston rod of the flat push cylinder (52), and the inner end of the flow channel pusher (53) is used to pass through the guide post (41) and push the flow channel plate skeleton to clamp onto the side of the bushing.

9. The automatic oiling card flow channel device according to claim 8, characterized in that: A linear slide rail (54) is provided on the base plate (1), and the flow channel pusher (53) is connected to the linear slide rail (54) through a slider (55).

10. The automatic oiled card flow channel device according to claim 1, wherein: The material transfer mechanism (2), the oiling mechanism (3), and the clamping mechanism (5) are all equipped with sensors.

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