An ultra-low reflectance film surface coating device

Abstract

This utility model discloses an ultra-low reflectivity film surface coating device, including a worktable with several rollers rotatably connected to its inner wall. A coating head is positioned above the rollers. The device also includes a fixing device mounted on the top of the worktable and a moving device mounted on the top of the coating head. This utility model relates to the field of thin film coating technology. Through the cooperation of a pressure plate, spring, and insert rod, when processing a workpiece, the workpiece is placed on the rollers and pushed to move it to the bottom of the pressure plate. Under the compression of the spring, the pressure plate presses firmly against the top of the workpiece. This ensures stability during coating, solving the problem of uneven coating on the workpiece surface, which leads to high reflectivity of the reflective film, unstable product quality, and failure to meet production requirements.

Description

Technical Field

[0001] This utility model relates to the field of thin film coating technology, specifically to a device for coating the surface of an ultra-low reflectance film. Background Technology

[0002] Low-reflection film is a thin film with extremely low reflectivity, which is widely used in display devices, optical instruments, solar cells and other fields. In the production process of ultra-low reflection film, surface coating is a key process, and the quality of coating directly affects the performance of the reflective film.

[0003] In existing technology, the workpiece is placed on a coating device and coated on its surface through a coating head, making the workpiece more convenient to use after coating.

[0004] However, in actual use, due to the different sizes and shapes of the workpieces, the workpieces are unstable when fixed, resulting in uneven coating on the workpiece surface. Consequently, the reflective film has a high reflectivity, the product quality is unstable, and it cannot meet production requirements. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an ultra-low reflectivity film surface coating device, which solves the problem that in actual use, the different sizes and shapes of workpieces lead to instability when fixing the workpieces, resulting in uneven coating effect on the workpiece surface, which in turn leads to high reflectivity of the reflective film, unstable product quality, and inability to meet production needs.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an ultra-low reflection film surface coating device, comprising a worktable, wherein a plurality of rollers are rotatably connected to the inner wall of the worktable, and a coating head is disposed above the rollers; the ultra-low reflection film surface coating device further comprises a fixing device installed on the top of the worktable; a moving device installed on the top of the coating head; and a front-to-back moving assembly installed on the top of the worktable; wherein the workpiece is fixed by the fixing device, the moving device drives the coating head to move, and the front-to-back moving assembly drives the coating head to move back and forth.

[0007] Preferably, the fixing device includes a pressure plate disposed above the roller; a fixing block installed on the top of the pressure plate; a spring pressed against the top of the fixing block; an insert rod fixedly connected to the top of the fixing block and inserted into the inner wall of the spring; a fixing frame sleeved on the outer wall of the insert rod and pressed against the top of the spring, and its bottom fixedly connected to the top of the worktable; and an adjusting component installed between the pressure plate and the fixing block. The pressure plate is fixed to the workpiece by the cooperation of the spring and the fixing block, the insert rod stabilizes the pressure plate during movement, the fixing frame supports the insert rod, and the adjusting component adjusts the position of the pressure plate.

[0008] Preferably, the adjustment component includes a slide groove, which is formed on the top of the pressure plate; a slider is slidably engaged with the inner wall of the slide groove, and its top is fixedly connected to the bottom of the fixing block; wherein, the position of the pressure plate is adjusted by the cooperation of the slide groove and the slider.

[0009] Preferably, the moving device includes a mounting frame mounted on the top of the workbench; a horizontal plate fixedly connected to the top of the mounting frame; a gear meshing with the top of the horizontal plate; a fixed housing rotatably connected to the outer wall of the gear via a pin, and its inner wall movably connected to the outer wall of the horizontal plate; a servo motor fixedly connected to the outer wall of the fixed housing, and its output end fixedly connected to the outer wall of the gear via a sealed bearing passing through one end of the fixed housing; a limiting block fixedly connected to the bottom of the inner wall of the fixed housing and slidably engaged with the bottom of the horizontal plate; wherein, through the cooperation of the mounting frame and the horizontal plate, the fixed housing and the gear drive the coating head to move, the servo motor drives the gear to rotate, and the limiting block stabilizes the fixed housing during movement.

[0010] Preferably, the forward and backward movement assembly includes an electric slide bar, which is mounted on the top of the worktable; an electric slider is fixedly connected to the bottom of the mounting frame and movably connected to the outer wall of the electric slide bar; wherein, the coating head moves forward and backward through the cooperation of the electric slider and the electric slide bar.

[0011] Preferably, an electric telescopic rod is fixedly connected to the bottom of the fixed shell, and the output end is fixedly connected to the top of the coating head. Beneficial effects

[0012] This invention provides an ultra-low reflectivity film surface coating device. It offers the following advantages: Through the cooperation of a pressure plate, spring, and insert rod, the device places the workpiece on rollers and pushes it to the bottom of the pressure plate during processing. Under the pressure of the spring, the pressure plate presses firmly against the top of the workpiece. This ensures stable coating by the coating head, solving the problem of uneven coating on the workpiece surface, which leads to high reflectivity of the reflective film, unstable product quality, and failure to meet production requirements.

[0013] By using the cooperation of the mounting frame, the horizontal plate, and the gears, the servo motor drives the gears to rotate, and through the meshing of the gears with the top of the horizontal plate, the fixed shell and the coating head move above the workpiece, so that the reflective film on the surface of the workpiece is evenly coated. This solves the problem of uneven coating effect on the surface of the workpiece and the impact on the reflection efficiency of the existing coating device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the appearance of the present utility model;

[0016] Figure 3 for Figure 1 A schematic diagram of the structure of the cross plate, gears, and fixed shell;

[0017] Figure 4 for Figure 1 A structural diagram of the pressure plate, spring, and fixing frame.

[0018] In the diagram: 1. Workbench; 2. Roller; 3. Fixing device; 31. Pressure plate; 32. Fixing block; 33. Spring; 34. Insert rod; 35. Fixing frame; 36. Adjustment assembly; 361. Slide groove; 362. Slider; 4. Moving device; 41. Mounting frame; 42. Horizontal plate; 43. Gear; 44. Fixing shell; 45. Servo motor; 46. Limit block; 5. Forward and backward moving assembly; 51. Electric slide rod; 52. Electric slider; 6. Coating head; 7. Electric telescopic rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In actual use, the different sizes and shapes of the workpieces lead to instability when fixing them, resulting in uneven coating on the workpiece surface. Consequently, the reflective film has a high reflectivity, and the product quality is unstable, failing to meet production requirements.

[0021] In view of this, the present invention provides an ultra-low reflectivity film surface coating device, which solves the problem that in actual use, due to the different sizes and shapes of the workpieces, the workpieces are unstable when fixed, resulting in uneven coating effect on the workpiece surface, which in turn leads to high reflectivity of the reflective film, unstable product quality, and inability to meet production needs.

[0022] Those skilled in the art can connect the components in this case sequentially. The specific connection and operation sequence should refer to the working principle described below. The detailed connection methods are well-known technologies in the field. The working principle and process are mainly described below.

[0023] Example 1: By Figure 1-4It is known that an ultra-low reflection film surface coating device includes a worktable 1, a plurality of rollers 2 rotatably connected to the inner wall of the worktable 1, and a coating head 6 arranged above the rollers 2. The ultra-low reflection film surface coating device also includes a fixing device 3, a moving device 4, and a front-to-back moving assembly 5. The fixing device 3 is installed on the top of the worktable 1; the moving device 4 is installed on the top of the coating head 6; and the front-to-back moving assembly 5 is installed on the top of the worktable 1. The workpiece is fixed by the fixing device 3, the moving device 4 drives the coating head 6 to move, and the front-to-back moving assembly 5 drives the coating head 6 to move back and forth.

[0024] In the specific implementation process, it is worth noting that the rotation of roller 2 makes it convenient for workers to install workpieces, and the model of coating head 6 is not limited as long as it meets the actual use requirements. When coating the workpiece, the fixing device 3 is used to fix the workpiece so that the workpiece is coated with reflective film evenly, while the moving device 4 will drive the coating head 6 to move above the workpiece, so that the coating head 6 can accurately coat the workpiece with reflective film. Under the drive of the front and rear moving components 5, the coating area of ​​the coating head 6 is larger, thereby increasing the overall practicality of the coating device.

[0025] Furthermore, the fixing device 3 includes a pressure plate 31, a fixing block 32, a spring 33, a plug rod 34, a fixing frame 35, and an adjusting assembly 36. The pressure plate 31 is positioned above the roller 2; the fixing block 32 is installed on the top of the pressure plate 31; the spring 33 abuts against the top of the fixing block 32; the plug rod 34 is fixedly connected to the top of the fixing block 32 and inserted into the inner wall of the spring 33; the fixing frame 35 is sleeved on the outer wall of the plug rod 34 and abuts against the top of the spring 33, and its bottom is fixedly connected to the top of the worktable 1; the adjusting assembly 36 is installed between the pressure plate 31 and the fixing block 32. Through the cooperation of the spring 33 and the fixing block 32, the installed pressure plate 31 fixes the workpiece; the plug rod 34 stabilizes the pressure plate 31 during movement; the fixing frame 35 supports the plug rod 34; and the adjusting assembly 36 adjusts the position of the pressure plate 31.

[0026] In the specific implementation process, it is worth noting that the pressure plate 31 is elongated and a rubber pad is installed at the bottom of the pressure plate 31. This prevents damage to the workpiece when the pressure plate 31 is used to fix it. A spring 33 is provided between the fixing block 32 and the fixing frame 35. The elastic force of the spring 33 will compress the pressure plate 31 and the fixing frame 35. When the pressure plate 31 and the fixing frame 35 are used to fix the workpiece, the pressure plate 31 will drive the fixing block 32 to compress the spring 33, thereby making the pressure plate 31 stable when fixing the workpiece. In addition, the outer wall of the insertion rod 34 is provided with a protrusion, which can stabilize the insertion rod 34 when the fixing block 32 drives it to move within the fixing frame 35.

[0027] Furthermore, the adjustment component 36 includes a slide groove 361 and a slider 362. The slide groove 361 is formed on the top of the pressure plate 31; the slider 362 is slidably engaged with the inner wall of the slide groove 361, and its top is fixedly connected to the bottom of the fixing block 32; wherein, the position of the pressure plate 31 is adjusted by the cooperation of the slide groove 361 and the slider 362.

[0028] In the specific implementation process, it is worth noting that when fixing workpieces of different sizes, the operator pushes the pressure plate 31 to move, so that the slide groove 361 moves on the outer wall of the slider 362, thereby enabling the pressure plate 31 to be accurately fixed to the workpiece, thus increasing the practicality of the device. Furthermore, the slider 362 is trapezoidal in shape, and the slide groove 361 at the top of the pressure plate 31 is also trapezoidal in shape, making it convenient to adjust the pressure plate 31.

[0029] Example 2: From Figure 1-4 It is known that the moving device 4 includes a mounting frame 41, a horizontal plate 42, a gear 43, a fixed shell 44, a servo motor 45, and a limiting block 46. The mounting frame 41 is mounted on the top of the workbench 1; the horizontal plate 42 is fixedly connected to the top of the mounting frame 41; the gear 43 is meshed with the top of the horizontal plate 42; the fixed shell 44 is rotatably connected to the outer wall of the gear 43 via a pin, and its inner wall is movably connected to the outer wall of the horizontal plate 42; the servo motor 45 is fixedly connected to the outer wall of the fixed shell 44, and its output end is fixedly connected to the outer wall of the gear 43 via a sealed bearing passing through one end of the fixed shell 44; the limiting block 46 is fixedly connected to the bottom of the inner wall of the fixed shell 44 and slidably engaged with the bottom of the horizontal plate 42; wherein, through the cooperation of the mounting frame 41 and the horizontal plate 42, the fixed shell 44 and the gear 43 drive the coating head 6 to move, the servo motor 45 drives the gear 43 to rotate, and the limiting block 46 stabilizes the fixed shell 44 during movement;

[0030] In the specific implementation process, it is worth noting that the top of the horizontal plate 42 is provided with teeth that can mesh with the gear 43 inside the fixed shell 44. When the servo motor 45 drives the gear 43 to rotate, the gear 43 will mesh with the horizontal plate 42, causing the fixed shell 44 to move on the outer wall of the horizontal plate 42, and the coating head 6 to move above the workpiece, making it convenient to coat. When the fixed shell 44 moves, it will drive the limit block 46 to slide at the bottom of the horizontal plate 42, which can make the fixed shell 44 stable when moving. Furthermore, the model of the servo motor 45 is not limited, as long as it meets the actual use.

[0031] Furthermore, the forward and backward moving assembly 5 includes an electric slide bar 51 and an electric slider 52. The electric slide bar 51 is mounted on the top of the worktable 1; the electric slider 52 is fixedly connected to the bottom of the mounting bracket 41 and movably connected to the outer wall of the electric slide bar 51; wherein, through the cooperation of the electric slider 52 and the electric slide bar 51, the coating head 6 moves forward and backward.

[0032] In the specific implementation process, it is worth noting that the electric slide bar 51 and the electric slider 52 are used together. When adjusting the position of the coating head 6, the electric slider 52 will move on the outer wall of the electric slide bar 51, so that the mounting frame 41 drives the coating head 6 to move back and forth, so that the reflective film on the upper surface of the workpiece is coated more evenly. In summary, the model of the electronic components is not limited, as long as it meets the actual use.

[0033] Furthermore, an electric telescopic rod 7 is fixedly connected to the bottom of the fixed housing 44, and the output end is fixedly connected to the top of the coating head 6;

[0034] In the specific implementation process, it is worth noting that when the coating head 6 coats the workpiece, the electric telescopic rod 7 will drive the coating head 6 to move downward, so that the coating height of the coating head 6 can contact the surface of the workpiece, thereby ensuring that the reflective film on the surface of the workpiece is evenly coated. The model of the electric telescopic rod 7 is not limited, as long as it meets the actual use.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ultra-low reflection film surface coating device comprising a worktable (1), characterized in that: The inner wall of the workbench (1) is rotatably connected to several rollers (2), and a coating head (6) is provided above the rollers (2). The ultra-low reflection film surface coating device also includes: Fixing device (3) is installed on the top of the workbench (1); The moving device (4) is mounted on top of the coating head (6); The forward and backward moving component (5) is installed on the top of the worktable (1); The workpiece is fixed by the fixing device (3), the moving device (4) drives the coating head (6) to move, and the front and back moving component (5) drives the coating head (6) to move back and forth.

2. The ultra-low reflectance film surface coating apparatus of claim 1, wherein: The fixing device (3) includes: A pressure plate (31) is positioned above the roller (2); A fixing block (32) is installed on top of the pressure plate (31); Spring (33) abuts against the top of fixing block (32); The insert rod (34) is fixedly connected to the top of the fixing block (32) and inserted into the inner wall of the spring (33); The fixing bracket (35) is sleeved on the outer wall of the insert rod (34) and abuts against the top of the spring (33), and the bottom is fixedly connected to the top of the workbench (1); Adjustment component (36) is installed between pressure plate (31) and fixing block (32); The spring (33) and the fixing block (32) work together to fix the installed pressure plate (31) to the workpiece. The insert rod (34) stabilizes the pressure plate (31) when it moves. The fixing frame (35) supports the insert rod (34). The adjusting component (36) adjusts the position of the pressure plate (31).

3. The ultra-low reflectance film surface coating apparatus of claim 2, wherein: The adjustment component (36) includes: A groove (361) is provided on the top of the pressure plate (31); The slider (362) is slidably attached to the inner wall of the groove (361), and its top is fixedly connected to the bottom of the fixing block (32); The position of the pressure plate (31) is adjusted by the cooperation of the groove (361) and the slider (362).

4. The ultra-low reflectance film surface coating apparatus of claim 1, wherein: The mobile device (4) includes: Mounting bracket (41) is installed on top of workbench (1); A horizontal plate (42) is fixedly connected to the top of the mounting bracket (41); Gear (43) meshes with the top of the cross plate (42); The fixed shell (44) is rotatably connected to the outer wall of the gear (43) via a pin, and its inner wall is movably connected to the outer wall of the cross plate (42); The servo motor (45) is fixedly connected to the outer wall of the fixed housing (44), and its output end is fixedly connected to the outer wall of the gear (43) through a sealed bearing at one end of the fixed housing (44). The limiting block (46) is fixedly connected to the bottom of the inner wall of the fixed shell (44) and slidably engaged with the bottom of the horizontal plate (42); The mounting bracket (41) and the horizontal plate (42) work together to make the fixed shell (44) and the gear (43) drive the coating head (6) to move. The servo motor (45) drives the gear (43) to rotate. The limiting block (46) stabilizes the fixed shell (44) when it moves.

5. The ultra-low reflectance film surface coating apparatus of claim 1, wherein: The forward and backward moving component (5) includes: An electric slide bar (51) is installed on the top of the workbench (1); The electric sliding block (52) is fixedly connected to the bottom of the mounting frame (41) and movably connected to the outer wall of the electric sliding rod (51); The coating head (6) moves forward and backward through the cooperation of the electric sliding block (52) and the electric sliding rod (51).

6. The ultra-low reflectance film surface coating apparatus of claim 4, wherein: The bottom of the fixed shell (44) is fixedly connected with the electric telescopic rod (7), and the output end is fixedly connected to the top of the coating head (6).

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