A straightening device for aluminum profile machining

Abstract

This utility model relates to the field of straightening equipment technology, and provides a straightening device for aluminum profile processing, comprising: a base, characterized in that: two support frames are fixedly installed on the top of the base, a fixed frame is fixedly installed on the top of each of the two support frames, an L-shaped frame is fixedly installed on one side of each of the two fixed frames, a motor is fixedly connected to one side of each of the two L-shaped frames, a rotating shaft is fixedly connected to the output shaft of each of the two motors, two rollers are movably sleeved on the outer surface of each of the two rotating shafts, an adjustment component is provided on the top of the base, a straightening component is provided on the top of the adjustment component, rotating a turntable causes a threaded rod to move inside the straightening frame, the movement of the threaded rod causes the fixed block to move synchronously, the output shaft of the second motor drives a gear to rotate, and multiple movable shafts drive the upper straightening roller to rotate.

Description

Technical Field

[0001] This utility model relates to the field of straightening equipment technology, and in particular to a straightening equipment for aluminum profile processing. Background Technology

[0002] Straightening equipment for aluminum profile processing is a mechanical device specifically designed to correct bending, twisting, or other shape deviations that may occur in aluminum profiles during production or transportation. This equipment is crucial for ensuring the straightness and flatness of aluminum profiles, thereby ensuring that the quality and performance of the final product meet design requirements.

[0003] In the prior art, such as Chinese Patent No. CN222551745U, "A Straightening Device for Aluminum Profile Processing," a straightening box is included. A cover plate is inserted into the front of the straightening box, and side straightening components are provided on both the left and right sides of the straightening box. This utility model, by setting up straightening components, specifically, when straightening round aluminum profiles, straightening can be performed by the cooperation of two circular straightening rollers. When straightening square aluminum profiles, a square straightening roller is moved to a position higher than the circular straightening roller and then stopped. A push rod is then used to push the connecting frame, causing the square straightening roller to move below the circular straightening roller. Subsequently, the square straightening roller and the square straightening roller work together to straighten the square aluminum profile. This method can straighten both round and square aluminum profiles, meeting different needs, and eliminates the need to replace other straightening equipment, thus reducing the processing cost of aluminum profiles.

[0004] In the above technology, although square straightening rollers two and three are used in combination to straighten square aluminum materials, the existing straightening equipment has a limited range of applications for aluminum profiles, low equipment utilization, and cannot straighten small-angle bends well after straightening. Furthermore, the position of the straightening rollers cannot be adjusted according to the individual aluminum materials, resulting in the need for straightening equipment of different sizes for many different specifications of aluminum materials. Utility Model Content

[0005] The purpose of this invention is to solve the problems in the existing straightening equipment, which has a limited range of applicability to aluminum profiles, low equipment utilization, and inability to properly straighten small-angle bends after straightening. Furthermore, the position of the straightening rollers cannot be adjusted according to the individual aluminum profiles, resulting in different sizes of straightening equipment being required for straightening aluminum profiles of different specifications.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a straightening device for aluminum profile processing, comprising: a base, characterized in that: two support frames are fixedly installed on the top of the base, a fixed frame is fixedly installed on the top of each of the two support frames, an L-shaped frame is fixedly installed on one side of each of the two fixed frames, a motor is fixedly connected to one side of each of the two L-shaped frames, a rotating shaft is fixedly connected to the output shaft of each of the two motors, two rollers are movably sleeved on the outer surface of each of the two rotating shafts, an adjustment component is provided on the top of the base, and a straightening component is provided on the top of the adjustment component.

[0007] The technical effect of adopting the above-mentioned further solution is that the fixed frame is used to support the rollers, the output shaft of motor one drives the rotating shaft to rotate, the rotating shaft drives the rollers to rotate, and the rotating shaft transfers the aluminum material to the outer surface of the upper straightening roller and the lower straightening roller.

[0008] In a preferred embodiment, the straightening assembly includes a straightening frame, a threaded rod movably connected inside the straightening frame, a turntable fixedly connected to the top of the threaded rod, a fixing block fixedly connected to the bottom of the threaded rod, a second motor fixedly mounted on one side of the fixing block, a first gear fixedly connected to the output shaft of the second motor, a second gear meshing with one side of the first gear, a plurality of first movable shafts movably connected inside the fixing block, a belt movably connected to the outer surface of the plurality of first movable shafts, one of the first movable shafts fixedly connected to one side of the second gear, and an upper straightening roller movably connected to one side of each of the plurality of first movable shafts.

[0009] The technical effect of adopting the above-mentioned further solution is as follows: the rotation of the turntable drives the threaded rod to move inside the straightening frame. The movement of the threaded rod drives the fixed block to move synchronously. The movement of the fixed block causes the position of the upper straightening roller to be adjusted. Motor 2 is started. The output shaft of motor 2 drives gear 1 to rotate. The rotation of gear 1 meshes with gear 2, driving gear 2 to rotate. The rotation of gear 2 drives movable shaft 1 to rotate. The rotation of movable shaft 1 drives multiple movable shafts 1 to rotate synchronously through belt 1. The multiple movable shafts 1 drive the upper straightening roller to rotate.

[0010] In a preferred embodiment, a motor three is fixedly installed on one side of the straightening frame, and multiple movable shafts two are movably connected inside the straightening frame. Belts two are drivingly connected to the outer surfaces of the multiple movable shafts two. One of the movable shafts two is fixedly connected to the output shaft of the motor three, and a lower straightening roller is movably connected to the other side of each of the multiple movable shafts two.

[0011] The technical effect of adopting the above-mentioned further solution is as follows: starting motor three, the output shaft of motor three drives movable shaft two to rotate, the rotation of movable shaft two drives multiple movable shaft two to rotate synchronously through belt two, and the rotation of multiple movable shaft two causes the lower straightening roller to rotate synchronously.

[0012] In a preferred embodiment, the adjustment assembly includes an electric push rod, the output shaft of which is fixedly connected to a top rod. Two movable blocks are fixedly mounted on the outer surface of the top rod. Two fixing strips are fixedly mounted on the top of the base. Two limiting rods are fixedly mounted inside the two fixing strips. Two guide posts are fixedly connected to opposite sides of the two fixing strips. The two movable blocks are movably sleeved on the outer surface of the two guide posts. A connecting plate is fixedly connected to the top of the two movable blocks.

[0013] The technical effect of adopting the above-mentioned further solution is as follows: when the electric push rod is activated, the output shaft of the electric push rod drives the movable block to move on the outer surface of the guide column through the push rod. The movement of the movable block drives the straightening frame to move synchronously through the connecting plate, so that the upper straightening roller and the lower straightening roller can straighten the aluminum material repeatedly.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In this utility model, a rotating turntable is used to rotate aluminum materials of different specifications. The rotation of the turntable causes the threaded rod to move inside the straightening frame. The movement of the threaded rod causes the fixed block to move synchronously. The movement of the fixed block causes the position of the upper straightening roller to be adjusted. Motor 2 is started. The output shaft of motor 2 drives gear 1 to rotate. The rotation of gear 1 meshes with gear 2, causing gear 2 to rotate. The rotation of gear 2 drives movable shaft 1 to rotate. The rotation of movable shaft 1 drives multiple movable shafts 1 to rotate synchronously through belt 1. The multiple movable shafts 1 drive the upper straightening roller to rotate. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of a straightening device for aluminum profile processing provided by this utility model;

[0017] Figure 2 A side view of a straightening device for aluminum profile processing provided by this utility model;

[0018] Figure 3 This utility model provides an enlarged cross-sectional view of the adjusting component of a straightening device for aluminum profile processing.

[0019] Figure 4 This is an enlarged cross-sectional view of the shaft of a straightening device for aluminum profile processing provided by this utility model.

[0020] Legend:

[0021] 1. Base; 101. Support frame; 102. Fixing frame; 103. L-shaped frame; 104. Motor 1; 105. Roller; 106. Rotating shaft; 107. Fixing strip; 108. Limiting rod; 109. Lower straightening roller; 110. Guide column; 111. Electric push rod; 112. Movable block; 113. Top rod; 114. Connecting plate; 115. Straightening frame; 116. Threaded rod; 117. Turntable; 118. Fixing block; 119. Motor 2; 120. Gear 1; 121. Gear 2; 122. Movable shaft 1; 123. Belt 1; 124. Motor 3; 125. Movable shaft 2; 126. Belt 2; 127. Upper straightening roller. Detailed Implementation

[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example 1, such as Figure 1-4 As shown, it includes: a base 1, characterized in that: two support frames 101 are fixedly installed on the top of the base 1, a fixed frame 102 is fixedly installed on the top of each of the two support frames 101, an L-shaped frame 103 is fixedly installed on one side of each of the two fixed frames 102, a motor 104 is fixedly connected to one side of each of the two L-shaped frames 103, a rotating shaft 106 is fixedly connected to the output shaft of each of the two motors 104, two rollers 105 are movably sleeved on the outer surface of each of the two rotating shafts 106, an adjustment assembly is provided on the top of the base 1, a straightening assembly is provided on the top of the adjustment assembly, the straightening assembly includes a straightening frame 115, and the interior of the straightening frame 115 is movably connected to... There is a threaded rod 116, with a turntable 117 fixedly connected to the top of the threaded rod 116 and a fixed block 118 fixedly connected to the bottom of the threaded rod 116. A second motor 119 is fixedly installed on one side of the fixed block 118. A gear 120 is fixedly connected to the output shaft of the second motor 119. A gear 121 is meshed with one side of the gear 120. Multiple movable shafts 122 are movably connected inside the fixed block 118. A belt 123 is driven to the outer surface of the multiple movable shafts 122. One of the movable shafts 122 is fixedly connected to one side of the gear 121. An upper straight roller 127 is movably connected to one side of each of the multiple movable shafts 122.

[0025] In this embodiment, the fixed frame 102 is used to support the roller 105. The output shaft of motor 104 drives the rotating shaft 106 to rotate. The rotation of the rotating shaft 106 drives the roller 105 to rotate. The rotating shaft 106 transfers the aluminum material to the outer surface of the upper straightening roller 127 and the lower straightening roller 109. The rotation of the turntable 117 drives the threaded rod 116 to move inside the straightening frame 115. The movement of the threaded rod 116 drives the fixed block 118 to move synchronously. The movement of the fixed block 118 causes the position of the upper straightening roller 127 to be adjusted. Motor 219 is started. The output shaft of motor 219 drives gear 120 to rotate. The rotation of gear 120 meshes with gear 2121, driving gear 2121 to rotate. The rotation of gear 2121 drives the movable shaft 122 to rotate. The rotation of movable shaft 122 drives multiple movable shafts 122 to rotate synchronously through belt 123. The multiple movable shafts 122 drive the upper straightening roller 127 to rotate.

[0026] Example 2, as Figure 1-4 As shown, the adjustment assembly includes an electric push rod 111, the output shaft of which is fixedly connected to a push rod 113. Two movable blocks 112 are fixedly installed on the outer surface of the push rod 113. Two fixing strips 107 are fixedly installed on the top of the base 1. Two limiting rods 108 are fixedly installed inside the two fixing strips 107. Two guide posts 110 are fixedly connected to the opposite side of the two fixing strips 107. The two movable blocks 112 are movably sleeved on the outer surface of the two guide posts 110. A connecting plate 114 is fixedly connected to the top of the two movable blocks 112.

[0027] In this embodiment, the electric push rod 111 is activated. The output shaft of the electric push rod 111 drives the movable block 112 to move on the outer surface of the guide post 110 through the push rod 113. The movement of the movable block 112 drives the straightening frame 115 to move synchronously through the connecting plate 114, so that the upper straightening roller 127 and the lower straightening roller 109 can repeatedly straighten the aluminum material.

[0028] Working Principle: This equipment is a straightening device for aluminum profile processing. During use, the aluminum material is placed from the top of the rotating shaft 106. The motor 104 is started, and its output shaft drives the rotating shaft 106 to rotate. The rotation of the rotating shaft 106 drives the roller 105 to rotate, transferring the aluminum material onto the outer surfaces of the upper straightening roller 127 and the lower straightening roller 109. The turntable 117 rotates according to the aluminum material's specifications. The rotation of the turntable 117 causes the threaded rod 116 to move within the straightening frame 115. The movement of the threaded rod 116 then moves the fixed... Block 118 moves synchronously, and the movement of fixed block 118 causes the position of the upper straight roller 127 to be adjusted. Motor 2 119 is started, and the output shaft of motor 2 119 drives gear 1 120 to rotate. Gear 1 120 meshes with gear 2 121, causing gear 2 121 to rotate. Gear 2 121 rotates, causing movable shaft 1 122 to rotate. The rotation of movable shaft 1 122, via belt 1 123, drives multiple movable shafts 122 to rotate synchronously. These multiple movable shafts 122 then drive the upper straight roller 127 to rotate. When the motor 124 is started, its output shaft drives the movable shaft 125 to rotate. The rotation of the movable shaft 125, via belt 126, drives multiple movable shafts 125 to rotate synchronously. This rotation of multiple movable shafts 125 causes the lower straightening roller 109 to rotate synchronously. At this time, the upper straightening roller 127 and the lower straightening roller 109 straighten the aluminum material. Since a single straightening operation may not be entirely accurate, the electric push rod 111 is activated. The output shaft of the electric push rod 111, via push rod 113, drives the movable block 112 to move on the guide post 11. On the outer surface of 0, the movable block 112 moves and drives the straightening frame 115 to move synchronously through the connecting plate 114, causing the upper straightening roller 127 and the lower straightening roller 109 to straighten the aluminum material repeatedly. This solves the problems of existing straightening equipment having a low range of applicable aluminum profiles, low equipment utilization, and inability to straighten small-angle bends after straightening. Furthermore, the position of the straightening rollers cannot be adjusted according to the individual aluminum material, resulting in different sizes of straightening equipment being required for straightening aluminum materials of different specifications.

[0029] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. A straightening apparatus for aluminum profile processing, comprising: The base (1) is characterized in that: two support frames (101) are fixedly installed on the top of the base (1), and a fixed frame (102) is fixedly installed on the top of each of the two support frames (101). An L-shaped frame (103) is fixedly installed on one side of each of the two fixed frames (102). A motor (104) is fixedly connected to one side of each of the two L-shaped frames (103). A rotating shaft (106) is fixedly connected to the output shaft of each of the two motors (104). Two rollers (105) are movably sleeved on the outer surface of each of the two rotating shafts (106). An adjustment component is provided on the top of the base (1), and a straightening component is provided on the top of the adjustment component.

2. The straightening apparatus for aluminum profile processing according to claim 1, characterized in that: The straightening assembly includes a straightening frame (115), a threaded rod (116) is movably connected inside the straightening frame (115), a turntable (117) is fixedly connected to the top of the threaded rod (116), a fixing block (118) is fixedly connected to the bottom of the threaded rod (116), a second motor (119) is fixedly installed on one side of the fixing block (118), a gear (120) is fixedly connected to the output shaft of the second motor (119), a gear (121) is meshed with one side of the gear (120), a plurality of movable shafts (122) are movably connected inside the fixing block (118), a belt (123) is driven to the outer surface of the plurality of movable shafts (122), one of the movable shafts (122) is fixedly connected to one side of the gear (121), and an upper straightening roller (127) is movably connected to one side of each of the plurality of movable shafts (122).

3. The straightening apparatus for aluminum profile processing according to claim 2, characterized in that: A motor (124) is fixedly installed on one side of the straightening frame (115), and multiple movable shafts (125) are movably connected inside the straightening frame (115).

4. The straightening apparatus for aluminum profile processing according to claim 3, characterized in that: The outer surfaces of the multiple movable shafts (125) are connected to belts (126), one of the movable shafts (125) is fixedly connected to the output shaft of the motor (124), and the other side of the multiple movable shafts (125) is movably connected to a lower straightening roller (109).

5. The straightening apparatus for aluminum profile processing according to claim 1, characterized in that: The adjustment assembly includes an electric push rod (111), the output shaft of which is fixedly connected to a push rod (113), and two movable blocks (112) are fixedly installed on the outer surface of the push rod (113).

6. The straightening apparatus for aluminum profile processing according to claim 5, characterized in that: Two fixing strips (107) are fixedly installed on the top of the base (1), and two limiting rods (108) are fixedly installed inside the two fixing strips (107).

7. The straightening apparatus for aluminum profile processing according to claim 6, characterized in that: Two guide posts (110) are fixedly connected to the opposite side of the two fixed strips (107), and the two movable blocks (112) are movably sleeved on the outer surface of the two guide posts (110).

8. A straightening device for aluminum profile processing according to claim 7, characterized in that: A connecting plate (114) is fixedly connected to the top of the two movable blocks (112).

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