A mold fixing device for exothermic welding

By designing a mold fixing device for exothermic welding, and utilizing the cooperation of threaded rods and sliding rods, the problem of poor fixing effect of existing molds when welding flat plate materials is solved, achieving stable fixing of wires of different sizes, and improving the applicability and ease of operation of the device.

CN224444857UActive Publication Date: 2026-07-03ZHENGZHOU KAIWEI LIGHTNING PROTECTION TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU KAIWEI LIGHTNING PROTECTION TECH CO LTD
Filing Date
2025-07-18
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

Existing exothermic welding molds are not very effective at fixing flat plate materials and have limited applicability.

Method used

A mold fixing device for exothermic welding was designed, including components such as a base plate, a support base, a mold body, and a pressure plate. The wire is stably fixed by the cooperation of a threaded rod and a sliding rod. A through groove and a movable groove are provided in the mold body to accommodate wires of different sizes.

Benefits of technology

It improves the fixing effect on wires of different sizes and types, enhances the applicability and ease of use of the device, and avoids welding misalignment.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a mold fixing device for exothermic welding, belonging to the technical field of exothermic welding molds. It includes a base plate, a support seat fixed to the top of the base plate, and a storage groove on the top of the support seat for easy wire welding processing. A mold body is slidably connected to the side wall of the support seat, and the end of the mold body abuts against the base plate. Two fixing blocks for connection are welded to the top of the base plate, symmetrically positioned relative to the support seat. A movable pressure plate is also provided on the top of the fixing blocks, engaging with the fixing blocks and abutting against the wire. Through grooves corresponding to the storage grooves are provided on both sides of the bottom of the mold body, with the inner walls of the through grooves slidably connected to the side walls of the exothermicly processed wire. This utility model can not only fix welding wires of different sizes, but also, through the connection of the support seat and movable grooves, complete the fixation of the mold body and the base plate, ensuring the device remains stable during operation and improving its practicality.
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Description

Technical Field

[0001] This utility model belongs to the field of exothermic welding mold technology, and in particular, it is a mold fixing device for exothermic welding. Background Technology

[0002] Exothermic welding is a high-temperature electrical welding technique that utilizes the chemical reaction between metals and metal oxides to achieve high performance. Existing exothermic welding molds can only limit the movement of fixed, long, linear wires, and cannot provide good fixation when welding planar or plate-like materials, thus limiting their applicability.

[0003] A search revealed a Chinese patent document (authorization announcement number CN220407691U) entitled "A Fixing Device for an Exothermic Welding Mold," comprising a main body, a lifting mechanism mounted in the middle of the main body, a mold clamping mechanism above the lifting mechanism, and workpiece clamping mechanisms on both sides of the middle of the main body, each workpiece clamping mechanism including a driven lead screw. This device solves the problem of boundary placement and limiting fixation of wire workpieces during welding in existing equipment. However, this device is not suitable for exothermic welding of planar plate-shaped materials, reducing its applicability. Utility Model Content

[0004] The purpose of this invention is to provide a mold fixing device for exothermic welding to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mold fixing device for exothermic welding, comprising a base plate, a support base fixed to the top of the base plate, a storage groove for facilitating wire welding processing on the top of the support base, a mold body slidably connected to the side wall of the support base, the end of the mold body abutting against the base plate, two fixing blocks for connection welded to the top of the base plate, the two fixing blocks being symmetrical relative to the support base, a pressure plate movably connected to the top of the fixing blocks, the pressure plate cooperating with the fixing blocks abutting against the wire, and through grooves corresponding to the storage grooves on both sides of the bottom of the mold body, the inner wall of the through grooves being slidably connected to the side wall of the exothermicly processed wire.

[0006] As a preferred embodiment, the mold body has an internal movable groove for easy connection. The inner wall of the movable groove is slidably connected to the side wall of the support base, and the movable groove has a limiting step that abuts against the top of the support base.

[0007] As a preferred embodiment, the mold body has symmetrical through slots on both sides, with the two through slots corresponding to the storage slots.

[0008] As a preferred embodiment, the bottom of the mold body is provided with four symmetrical connecting rods, the side walls of the four connecting rods are slidably connected with connecting holes, the four connecting holes are located on the top of the base plate, and the four connecting holes are symmetrical with respect to the support base.

[0009] As a preferred embodiment, the mold body has a through-hole in the middle, and the hole corresponds to the storage slot.

[0010] As a preferred embodiment, a cover plate is movably connected to the top of the mold body, and a connecting block is welded to one side of the cover plate. The connecting block is rotatably connected to a connecting plate welded to the side wall of the mold body.

[0011] As a preferred embodiment, the fixing block is welded with a connecting frame, the connecting frame is threadedly connected with a threaded rod, the threaded rod passes through the top of the connecting frame and is rotatably connected to the pressure plate, and a crossbar is welded to the end of the threaded rod.

[0012] As a preferred embodiment, the side wall of the pressure plate is slidably connected to the connecting frame, and two smooth outer peripheral slide rods are fixed to the top of the pressure plate. The side walls of the two slide rods are slidably connected to the connecting frame, and the two slide rods are symmetrical to the threaded rod.

[0013] Compared with the prior art, the technical effects and advantages of this utility model are as follows:

[0014] This exothermic welding mold fixing device has a storage slot on the top of the support base, which can hold two wires for welding. It works in conjunction with fixing blocks on both sides of the support base. The top of the fixing blocks is welded with a connecting frame, which is connected to the pressure plate through a threaded rod. There are two sliding rods on the top of the pressure plate. By rotating the threaded rod, the pressure plate is moved, which, together with the fixing blocks, fixes the wires being processed, preventing welding misalignment caused by wire movement during exothermic welding. In addition, the adjustable pressure plate can accommodate the fixing of wires of different sizes, improving the applicability of the device.

[0015] The exothermic welding mold fixing device has four connecting holes on both sides of the support base. The connecting holes are slidably connected to the connecting pipes welded to the ends of the mold body. Inside the mold body, there is a movable groove communicating with the storage groove and a through-hole. The raw materials are placed in the storage groove and the through-hole through the hole to facilitate chemical reaction. A connecting block is welded to the side wall of the mold body. The connecting block is rotatably connected to the connecting shaft. The connecting shaft is fixed to the cover plate, thereby completing the folding of the cover plate and improving the ease of use of the device.

[0016] This device solves the problem that existing equipment cannot limit and fix wires of different sizes and types, thus improving the applicability of the device. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of a mold fixing device for exothermic welding according to this utility model;

[0019] Figure 2 This is a schematic diagram of the connection between the connecting frame and the fixing block of this utility model;

[0020] Figure 3 This is a schematic diagram of the internal structure of the mold body of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the pressure plate of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] In the diagram: 1. Base plate; 2. Mold body; 3. Fixing block; 4. Handle; 5. Fixing ear; 6. Cover plate; 7. Connecting frame; 8. Connecting hole; 9. Slide rod; 10. Support base; 11. Storage slot; 12. Connecting rod; 13. Through slot; 14. Movable slot; 15. Round hole; 16. Threaded rod; 17. Pressure plate. Detailed Implementation

[0024] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.

[0025] Unless otherwise defined, the directions mentioned herein, such as up, down, left, right, front, back, inside, and outside, are based on the directions shown in the figures of this utility model, and are explained here together.

[0026] The connection method can be any existing method, such as bonding, welding, or bolting, depending on the actual needs.

[0027] A mold fixing device for exothermic welding, such as Figures 1 to 4 As shown,

[0028] include:

[0029] Since exothermic welding is usually used outdoors, and often on unpaved roads, the base plate 1 is made of a heavy metal to ensure its overall stability. Therefore, its high temperature resistance is greater than that of metals such as copper during welding. Also, because there are gaps at the joints between the structures, these gaps can be sealed with other filling materials when using this device. These materials do not affect the normal operation of exothermic welding and can also prevent the high-temperature molten metal from flowing out.

[0030] A support base 10 is fixed to the top of the base plate 1. The top of the support base 10 is provided with a storage groove 11 for easy wire welding. The side wall of the storage groove 11 is used for the welding wire to abut against. Together with the mold body 2 set on the outside of the support base 10, the storage groove 11 and the internal wire are fixed.

[0031] The mold body 2 is slidably connected to the side wall of the support base 10. In order to ensure the connection stability of the mold body 2, four connecting rods 12 are welded to the bottom of the mold body 2. The side wall of the connecting rods 12 is slidably connected to the connecting holes 8. The connecting holes 8 are set on the top of the base plate 1, so that the end of the mold body 2 abuts against the top of the base plate 1, thus completing the fixation of the mold body 2 and the base plate 1.

[0032] The through slots 13 on both sides of the mold body 2 are aligned with the storage slots 11. The connection between the mold body 2 and the base plate 1 completes the fixing of the wire. Two handles 4 are welded on the side wall of the mold body 2 for easy handling during placement. The handles 4 facilitate the movement of the mold body 2 after cooling. Fixing ears 5 are also welded on both ends of the mold body 2. The fixing ears 5 can be clamped with clips similar to those used in kitchens after the exothermic welding process is completed, thus facilitating the separation of the mold body 2 from the base plate 1.

[0033] To facilitate the separation of the mold body 2 from the base plate 1, the connecting rod 12 and the connecting hole 8 are spaced apart to avoid the need for auxiliary fixation during disassembly after connection, thus facilitating operation.

[0034] Two fixing blocks 3 for connection are welded to the top of the base plate 1. The two fixing blocks 3 are symmetrical to the support base 10. An inverted U-shaped connecting frame 7 is welded to the top of the fixing block 3. A threaded rod 16 is threaded to the top of the connecting frame 7. A crossbar is welded to the end of the threaded rod 16 to facilitate the force when rotating. The other end of the threaded rod 16 is rotatably connected to the top of the pressure plate 17. By controlling the rotation of the threaded rod 16 on the top of the connecting frame 7, the connected pressure plate 17 is moved, which facilitates the fixing of the wires inside the storage slot 11 with the fixing blocks 3.

[0035] To ensure the stability of the pressure plate 17, two smooth outer peripheral slide rods 9 are welded to the top of the pressure plate 17. The side walls of the two slide rods 9 are slidably connected to the ends of the connecting frame 7, and the two slide rods 9 are symmetrical relative to the threaded rod 16. Thus, with the cooperation of the slide rods 9, the stable movement of the pressure plate 17 can be ensured.

[0036] The top of the fixing block 3 is also provided with a movable pressure plate 17. The pressure plate 17 cooperates with the fixing block 3 to abut against the wire and fix the wire for exothermic welding. The bottom sides of the mold body 2 are provided with through grooves 13 corresponding to the placement groove 11. The inner wall of the through groove 13 is slidably connected to the side wall of the exothermic wire, so as to facilitate the welding of the exothermic welding material through the round hole 15. With external assistance, the wire placed inside the through groove 13 can be welded after the cover plate 6 is connected to the round hole 15 and the mold body 2, which is convenient for operation.

[0037] A movable groove 14 is provided at the bottom of the mold body 2. The inner wall of the movable groove 14 is also provided with a step that abuts against the support base 10. Through the connection between the mold body 2 and the support base 10, the inner wall of the movable groove 14 is slidably connected to the side wall of the support base 10. Under the action of the connecting hole 8 and the connecting rod 12, the connection and fixation of the two are completed, which is convenient for use.

[0038] The mold body 2 is a conventional instrument. Its working principle, size and model are not related to the function of this application, so they will not be described in detail. The control method of this utility model is through a controller. The control circuit of the controller can be implemented by a person skilled in the art through simple programming. In order to facilitate the inspection, maintenance and parts replacement of the device, the parts inside a single device are usually from the same manufacturer and of the same model, function and batch. The power supply is also common knowledge in the art. In addition, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.

[0039] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology.

[0040] Working principle

[0041] When using this exothermic welding mold fixing device, first place the base plate 1 on the ground, place the wire to be welded on the top of the fixing block 3, connect one end through the fixing block 3 to the support base 10 welded to the top of the base plate 1, and abut against the storage groove 11 on the top of the support base 10. Then, connect the mold body 2 to the support base 10 and the base plate 1, and fix the mold body 2 by cooperating with the movable groove 14 and through groove 13 inside the mold body 2.

[0042] Finally, rotate the threaded rod 16 to move the pressure plate 17 connected to the threaded rod 16 in conjunction with the sliding rod 9, thus connecting the pressure plate 17 to the fixing block 3 and fixing the wire. Then, open the cover plate 6 and put the auxiliary heat-dissipating welding material into the mold body 2 through the round hole 15, cover the cover plate 6, and complete the welding process of the wire.

[0043] It should be noted that, in this document, relational terms such as "one" and "two" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mold fixing device for exothermic welding, comprising a base plate (1), a support base (10) fixed to the top of the base plate (1), a storage groove (11) for facilitating wire welding processing provided on the top of the support base (10), a mold body (2) slidably connected to the side wall of the support base (10), and the end of the mold body (2) abutting against the base plate (1), characterized in that: The top of the base plate (1) is welded with two fixing blocks (3) for connection. The two fixing blocks (3) are symmetrical to the support base (10). The top of the fixing block (3) is also provided with a pressure plate (17) that is movably connected. The pressure plate (17) cooperates with the fixing block (3) to abut against the wire. The bottom sides of the mold body (2) are provided with through grooves (13) corresponding to the storage groove (11). The inner wall of the through groove (13) is slidably connected to the side wall of the exothermic processed wire.

2. A fixture for a heat staking mold as defined in claim 1, wherein: The mold body (2) is provided with a movable groove (14) for easy connection. The inner wall of the movable groove (14) is slidably connected to the side wall of the support base (10), and the movable groove (14) is provided with a limiting step that abuts against the top of the support base (10).

3. A fixture for a heat staking mold as defined in claim 2, wherein: The mold body (2) has symmetrical through slots (13) on both sides, and the two through slots (13) correspond to the storage slots (11).

4. A fixture for a heat staking mold as defined in claim 3, wherein: The bottom of the mold body (2) is provided with four symmetrical connecting rods (12), and the side walls of the four connecting rods (12) are slidably connected with connecting holes (8). The four connecting holes (8) are located on the top of the base plate (1), and the four connecting holes (8) are symmetrical to the support base (10).

5. A fixture for a heat staking mold as defined in claim 4, wherein: The mold body (2) has a through hole (15) in the middle, and the hole (15) corresponds to the storage slot (11).

6. A fixture for a heat staking mold as defined in claim 5, wherein: The top of the mold body (2) is movably connected to a cover plate (6), and a connecting block is welded to one side of the cover plate (6). The connecting block is rotatably connected to a connecting plate welded to the side wall of the mold body (2).

7. A fixture for a heat staking mold as defined in claim 1, wherein: The fixing block (3) is welded with a connecting frame (7), and the connecting frame (7) is threadedly connected with a threaded rod (16). The threaded rod (16) passes through the top of the connecting frame (7) and is rotatably connected to the pressure plate (17). A crossbar is welded to the end of the threaded rod (16).

8. A fixture for a heat staking mold as defined in claim 7, wherein: The side wall of the pressure plate (17) is slidably connected to the connecting frame (7). The top of the pressure plate (17) is also fixed with two smooth outer peripheral slide rods (9). The side walls of the two slide rods (9) are slidably connected to the connecting frame (7), and the two slide rods (9) are symmetrical to the threaded rod (16).