Ceramic sheet dry cutting device facilitating waste removal

Abstract

This utility model relates to the field of ceramic thin plate processing and discloses a dry cutting device for ceramic thin plates that facilitates waste removal. It includes a cutting base, a cutting table mounted on the top of the base, and dual-drive gantry assemblies mounted on the tops of both sides of the base. A lead screw slide rail is mounted on the dual-drive gantry assembly, and a sliding sleeve is mounted on the lead screw slide rail. A hydraulic cylinder is mounted at the front end of the sliding sleeve, and a support plate is mounted at the output end of the hydraulic cylinder. A laser cutting assembly is mounted at the bottom end of the support plate. This dry cutting device for ceramic thin plates, which facilitates waste removal, uses a fan pump and a dust suction pipe to draw the fumes and powder generated during high-temperature cutting into the interior of a cleaning chamber. The dust suction pipe moves synchronously with the laser cutting assembly for timely waste removal. A dust collection net first filters and collects the dust, and then the fumes are filtered through a fume filter plate and a fume purification plate before being discharged from the cleaning chamber, solving the problem of inconvenient waste fume and debris removal.

Description

Technical Field

[0001] This utility model relates to the field of ceramic thin plate processing technology, specifically to a dry cutting device for ceramic thin plates that facilitates waste removal. Background Technology

[0002] Ceramic slabs are plate-shaped ceramic products made from kaolin clay and other inorganic non-metallic materials through processes such as forming and high-temperature calcination. During the production and processing of ceramic slabs, cutting equipment is required to cut them.

[0003] Ceramic thin plates can be divided into water cutting and dry cutting. Among them, laser cutting is a common dry cutting method. During the cutting process, the high temperature of laser cutting will generate smoke and dust. If the smoke and dust cannot be cleaned up in time, it will affect the air quality of the processing environment. Moreover, most laser cutting equipment cannot automatically unload the material after cutting.

[0004] There is an urgent need for a dry cutting device for ceramic thin plates that is easy to clean up to solve the technical defects mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a dry cutting device for ceramic thin plates that facilitates waste removal, in order to solve the problem of inconvenient cleaning of waste smoke and debris mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a dry cutting device for ceramic thin plates that facilitates waste removal, comprising a cutting machine base, a cutting table mounted on the top of the cutting machine base, dual-drive gantry frames mounted on the tops of both sides of the cutting machine base, a lead screw slide rail mounted on the dual-drive gantry frame assembly, a sliding sleeve mounted on the lead screw slide rail, a hydraulic cylinder mounted at the front end of the sliding sleeve, a support plate mounted at the output end of the hydraulic cylinder, a laser cutting assembly mounted at the bottom end of the support plate, a first motor mounted on the right side of the lead screw slide rail, and a second motor mounted at the front end of the dual-drive gantry frame assembly. A cleaning box is installed on the left side of the gantry assembly. Inside the cleaning box, from top to bottom, a dust collection net, a smoke filter plate, and a smoke purification plate are installed sequentially. A blower is installed at the bottom of the cleaning box, and a telescopic tube is installed at the top of the cleaning box. A suction pipe is installed at the end of the telescopic tube. Limiting slides are installed on both sides inside the dual-drive gantry assembly. An electric push rod is installed at the rear end of the limiting slide. A pusher plate is set below the dual-drive gantry assembly. Limiting sliders are fixedly connected to both sides of the pusher plate. The output end of the electric push rod is connected to the top of the limiting slider. A controller is installed at the front end of the cutting machine base.

[0007] As a further technical solution of this utility model, an exhaust port is provided at the bottom of the left side of the cleaning box, and both the smoke filter plate and the smoke purification plate are made of activated carbon filter layer material.

[0008] As a further technical solution of this utility model, a pipe clamp is installed at the front end of the support plate, and the suction pipe is embedded inside the pipe clamp and set on the left side of the laser cutting assembly.

[0009] As a further technical solution of this utility model, the hydraulic cylinder, laser cutting assembly, first motor, electric push rod, second motor and air pump are all electrically connected to the controller.

[0010] As a further technical solution of this utility model, a rubber strip is fixedly connected to the bottom end of the pusher plate, and the length of the pusher plate is the same as the length of the cutting table.

[0011] As a further technical solution of this utility model, the limiting slider is slidably connected to the outside of the limiting slide, and the pusher plate is set at the rear end of the laser cutting assembly.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the dry cutting device for ceramic thin plates that is easy to clean not only realizes the functions of easy cleaning of smoke and waste, easy material pushing, but also easy flexible cutting.

[0013] (1) By setting up a cleaning box, dust collection net, telescopic pipe, pipe clamp, suction pipe, air pump, smoke filter plate and smoke purification plate, the smoke and powder generated by the high temperature cutting of the laser cutting component during the cutting of ceramic thin plate can be sucked into the cleaning box by the suction pipe. The suction pipe moves synchronously with the laser cutting component to clean up the waste in time. After the smoke and dust enter the cleaning box, the dust collection net first filters and collects the dust, and then the smoke is filtered through the smoke filter plate and smoke purification plate and discharged from the cleaning box. This structure realizes the function of easy waste cleaning.

[0014] (2) By setting up a pusher plate, electric push rod, rubber strip, limit slider and limit slide, the pusher plate is kept at a height away from the cutting table during the cutting process. After the ceramic sheet is cut, the dual-drive gantry assembly moves to the rear end of the cutting machine base. Then the electric push rod pushes the pusher plate down so that the bottom of the pusher plate is in contact with the surface of the cutting table. Then the dual-drive gantry assembly moves forward and the pusher plate can push the ceramic sheet on the cutting table forward to discharge. This structure realizes the function of easy automatic discharge.

[0015] (3) By setting up a dual-drive gantry assembly, a lead screw slide rail, a hydraulic cylinder, a sliding sleeve, a laser cutting assembly, a first motor, a second motor, and a controller, the ceramic sheet is placed on the cutting table. The controller can drive the dual-drive gantry assembly to move back and forth on the cutting machine base through the second motor. The first motor can control the laser cutting assembly to move left and right on the cutting machine base for cutting. The laser cutting assembly will not directly contact the ceramic sheet during the cutting process, which reduces the sliding of the ceramic sheet during cutting and improves the cutting efficiency. This structure realizes the function of easy and flexible cutting. Attached Figure Description

[0016] Figure 1 This is a frontal cross-sectional view of the present invention.

[0017] Figure 2 This is a front view cross-sectional structural diagram of the cleaning box of this utility model;

[0018] Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0019] Figure 4 This is a front view structural diagram of the laser cutting component of this utility model.

[0020] In the diagram: 1. Cutting machine base; 2. Dual-drive gantry assembly; 3. Cutting table; 4. Pusher plate; 5. Cleaning box; 6. Dust collection net; 7. Telescopic tube; 8. Screw guide rail; 9. Hydraulic cylinder; 10. Sliding sleeve; 11. Pipe clamp; 12. Support plate; 13. Laser cutting assembly; 14. Dust suction pipe; 15. Electric actuator; 16. First motor; 17. Controller; 18. Second motor; 19. Air pump; 20. Smoke filter plate; 21. Smoke purification plate; 22. Rubber strip; 23. Limiting slider; 24. Limiting slide rail. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4This utility model provides an embodiment of a dry cutting device for ceramic thin plates that facilitates waste removal. It includes a cutting base 1, a cutting table 3 mounted on the top of the cutting base 1, and dual-drive gantry frames 2 mounted on the tops of both sides of the cutting base 1. A lead screw slide rail 8 is mounted on the dual-drive gantry frame 2, and a sliding sleeve 10 is mounted on the lead screw slide rail 8. A hydraulic cylinder 9 is mounted at the front end of the sliding sleeve 10, and a support plate 12 is mounted at the output end of the hydraulic cylinder 9. A laser cutting component 13 is mounted at the bottom end of the support plate 12. A first motor 16 is mounted on the right side of the lead screw slide rail 8, and a second motor 18 is mounted at the front end of the dual-drive gantry frame 2. A cleaning box 5 is installed on the left side. Inside the cleaning box 5, from top to bottom, a dust collection net bag 6, a smoke filter plate 20, and a smoke purification plate 21 are installed. A blower 19 is installed at the bottom of the cleaning box 5. A telescopic pipe 7 is installed at the top of the cleaning box 5. A suction pipe 14 is installed at the end of the telescopic pipe 7. Limiting slides 24 are installed on both sides inside the dual-drive gantry assembly 2. An electric push rod 15 is installed at the rear end of the limiting slide 24. A push plate 4 is set below the dual-drive gantry assembly 2. Limiting sliders 23 are fixedly connected to both sides of the push plate 4. The output end of the electric push rod 15 is connected to the top of the limiting slider 23. A controller 17 is installed at the front end of the cutting machine base 1.

[0023] An exhaust port is provided at the bottom left side of the cleaning box 5. Both the smoke filter plate 20 and the smoke purification plate 21 are made of activated carbon filter material. A pipe clamp 11 is installed at the front end of the support plate 12. The suction pipe 14 is embedded inside the pipe clamp 11 and is located on the left side of the laser cutting assembly 13.

[0024] Specifically, such as Figure 1 , Figure 2 and Figure 4 As shown, during the cutting of ceramic thin plates, the smoke and powder generated by high-temperature cutting can be sucked into the cleaning box 5 by the suction pipe 14. The suction pipe 14 moves synchronously with the laser cutting component 13 to clean up waste in time. After the smoke and dust enter the cleaning box 5, the dust collection net 6 first filters and collects the dust, and then the smoke is filtered through the smoke filter plate 20 and the smoke purification plate 21 before being discharged from the cleaning box 5.

[0025] The hydraulic cylinder 9, laser cutting assembly 13, first motor 16, electric push rod 15, second motor 18 and air pump 19 are all electrically connected to the controller 17;

[0026] Specifically, such as Figure 1As shown, before cutting, the ceramic sheet is placed on the cutting table 3. The controller 17 can drive the dual-drive gantry assembly 2 to move back and forth on the cutting machine base 1 via the second motor 18. The first motor 16 can control the laser cutting assembly 13 to move left and right on the cutting machine base 1 for cutting. The laser cutting assembly 13 will not directly contact the ceramic sheet during the cutting process, which reduces the sliding of the ceramic sheet and improves the cutting efficiency.

[0027] A rubber strip 22 is fixedly connected to the bottom end of the pusher plate 4. The length of the pusher plate 4 is the same as the length of the cutting table 3. The limiting slider 23 is slidably connected to the outside of the limiting slide 24. The pusher plate 4 is set at the rear end of the laser cutting assembly 13.

[0028] Specifically, such as Figure 1 and Figure 3 As shown, after the ceramic sheet is cut, the dual-drive gantry assembly 2 moves to the rear end of the cutting machine base 1. Then, the electric push rod 15 pushes the pusher plate 4 downward, so that the bottom of the pusher plate 4 is in contact with the surface of the cutting table 3. Then, the dual-drive gantry assembly 2 moves forward, and the pusher plate 4 can push the ceramic sheet on the cutting table 3 forward to discharge.

[0029] Working Principle: In use, the ceramic sheet is first placed on the cutting table 3. The controller 17 drives the dual-drive gantry assembly 2 to move back and forth on the cutting machine base 1 via the second motor 18. The first motor 16 controls the laser cutting assembly 13 to move left and right on the cutting machine base 1 for cutting. During the cutting process, the smoke and dust generated by the high-temperature cutting are sucked into the cleaning box 5 by the suction pipe 14. The suction pipe 14 moves synchronously with the laser cutting assembly 13 to clean up waste in a timely manner. After the smoke and dust enter the cleaning box 5, the dust collection net 6 first... Dust is filtered and collected, and then the smoke is filtered through the smoke filter plate 20 and the smoke purification plate 21 before being discharged from the inside of the cleaning box 5. During the cutting process, the pusher plate 4 is kept at a stable height away from the cutting table 3. After the ceramic sheet is cut, the dual-drive gantry assembly 2 moves to the rear end of the cutting machine base 1, and then the electric push rod 15 pushes the pusher plate 4 downward so that the bottom of the pusher plate 4 is in contact with the surface of the cutting table 3. Then the dual-drive gantry assembly 2 moves forward, and the pusher plate 4 can push the ceramic sheet on the cutting table 3 forward to discharge. This structure realizes the function of easy automatic discharge.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A dry cutting device for ceramic sheet, which facilitates waste removal, comprising a cutting machine base (1), characterized in that: A cutting table (3) is installed at the top of the cutting machine base (1). A dual-drive gantry assembly (2) is installed at the top of both sides of the cutting machine base (1). A lead screw slide rail (8) is installed on the dual-drive gantry assembly (2). A sliding sleeve (10) is installed on the lead screw slide rail (8). A hydraulic cylinder (9) is installed at the front end of the sliding sleeve (10). A support plate (12) is installed at the output end of the hydraulic cylinder (9). A laser cutting assembly (13) is installed at the bottom end of the support plate (12). A first motor (16) is installed on the right side of the lead screw slide rail (8). A second motor (18) is installed at the front end of the dual-drive gantry assembly (2). A cleaning box (5) is installed on the left side of the dual-drive gantry assembly (2). The cleaning box (5) is filled from top to bottom. The dust collection net (6), the smoke filter plate (20) and the smoke purification plate (21) are installed in sequence from bottom to top. The bottom of the cleaning box (5) is equipped with a wind pump (19). The top of the cleaning box (5) is equipped with a telescopic pipe (7). The end of the telescopic pipe (7) is equipped with a dust suction pipe (14). The two sides inside the dual-drive gantry assembly (2) are equipped with limit slides (24). The rear end of the limit slides (24) is equipped with an electric push rod (15). The bottom of the dual-drive gantry assembly (2) is equipped with a push plate (4). The two sides of the push plate (4) are fixedly connected with limit sliders (23). The output end of the electric push rod (15) is connected to the top of the limit slider (23). The front end of the cutting machine base (1) is equipped with a controller (17).

2. The apparatus for dry cutting of thin ceramic slab according to claim 1, wherein: The bottom left side of the cleaning box (5) is provided with an exhaust port, and both the smoke filter plate (20) and the smoke purification plate (21) are made of activated carbon filter material.

3. The dry cutting device for ceramic thin plates that facilitates waste removal according to claim 1, characterized in that: The front end of the support plate (12) is fitted with a pipe clamp (11), and the suction pipe (14) is embedded inside the pipe clamp (11) and located on the left side of the laser cutting assembly (13).

4. The apparatus for dry cutting of thin ceramic slab according to claim 1, wherein: The hydraulic cylinder (9), laser cutting assembly (13), first motor (16), electric push rod (15), second motor (18) and air pump (19) are all electrically connected to the controller (17).

5. The apparatus for dry cutting of thin ceramic slab according to claim 1, wherein: A rubber strip (22) is fixedly connected to the bottom end of the pusher plate (4), and the length of the pusher plate (4) is the same as the length of the cutting table (3).

6. The apparatus for dry cutting of thin ceramic slab according to claim 1, wherein: The limiting slider (23) is slidably connected to the outside of the limiting slide (24), and the pusher plate (4) is located at the rear end of the laser cutting assembly (13).

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