Control device for preventing welding deformation of side roller bearing and sleeper beam

Abstract

This utility model relates to the field of mechanical tooling and provides a control device for resisting welding deformation of the side roller seat and the bolster beam. It includes two support platforms arranged opposite and parallel to each other; two sets of clamping components symmetrically arranged on the two support platforms; each set of clamping components includes: two first clamping devices adapted to apply pressure to the side roller seat and the bolster beam during front-side welding; and three second clamping devices adapted to apply pressure to the side roller seat and the bolster beam during reverse-side welding. The two first clamping devices and the three second clamping devices are arranged alternately and sequentially. Through the regular combination of these clamping components, complex welding deformation problems can be offset, effectively reducing the difficulty of assembly welding, eliminating complex post-weld adjustment work, and achieving precise control of welding thermal deformation. This can effectively improve the efficiency of assembling the side roller seat and the bolster beam, reduce the labor intensity of operators, and reduce the high dependence on the skills of welding and adjustment personnel.

Description

Technical Field

[0001] This utility model relates to the field of mechanical tooling and provides a control device for preventing welding deformation of the side roller seat and the bolster beam. Background Technology

[0002] With the increasing demand for rail transit vehicles, manufacturers urgently need fast and efficient welding processes to meet the growing production capacity. Currently, the welding process for the anti-roll bearing and the sleeper beam uses traditional tooling benches and F-type clamps for clamping and fixing. This method has the following drawbacks: First, the welding platform is a tooling bench, which can only weld one set of anti-roll bearing and sleeper beam at a time. Furthermore, different tooling benches are needed for welding the front and back sides, which is not only time-consuming and labor-intensive but also occupies a large area, resulting in inefficient and space-saving practices. Second, the single-point clamping method using F-type clamps cannot create an effective anti-deformation field, making it impossible to effectively control welding deformation. Post-weld adjustments are necessary, and the irregular deformation and high dependence on the skills of the adjustment personnel can easily become bottleneck processes, restricting production efficiency. Utility Model Content

[0003] This utility model provides a control device for preventing welding deformation of the side roller seat and the bolster beam, which solves one of the defects in related technologies. This utility model can offset complex welding deformation problems by using a regular combination of clamping components, effectively reducing the difficulty of assembly welding, eliminating complicated post-weld adjustment work, and achieving precise control of welding thermal deformation. It can effectively improve the efficiency of assembling the side roller seat and the bolster beam, reduce the labor intensity of operators, and reduce the high dependence on the skills of assembly welding and adjustment personnel.

[0004] This utility model embodiment provides a control device for preventing welding deformation between the side roller seat and the bolster beam, including:

[0005] Two support platforms are arranged opposite to and parallel to each other.

[0006] Two sets of clamping components, symmetrically arranged on the two support platforms respectively; each set of clamping components includes:

[0007] Two first clamps, the first clamps being adapted to apply pressure against the side rollers and the bolster beam during front welding;

[0008] Three second clamps are provided, which are adapted to apply pressure to the anti-side roller and the bolster beam during reverse welding. Two first clamps and three second clamps are arranged alternately and at intervals.

[0009] According to one embodiment of the present invention, the three second clamping devices include:

[0010] Two corner clamps;

[0011] An intermediate clamp is located between the two corner clamps, and the two first clamps are respectively located between the intermediate clamp and the two corner clamps.

[0012] According to one embodiment of the present invention, each of the first clamping device and the second clamping device includes:

[0013] A fixed base is connected to the support platform;

[0014] A connecting beam, the first end of which is rotatably connected to the fixed base;

[0015] A clamping component, wherein the clamping component is connected to the second end of the connecting beam;

[0016] A limiting component is disposed on the fixed base and is adapted to limit the rotation angle of the connecting beam.

[0017] According to one embodiment of the present invention, the fixing base includes:

[0018] A substrate, which is connected to the support platform;

[0019] Two baffles are disposed opposite to each other on the base plate, and the two baffles and the base plate form a groove. The first end of the connecting beam is inserted into the groove, and the connecting beam and the baffles are connected by a rotating shaft.

[0020] According to one embodiment of the present invention, the baffle is provided with a limiting hole, and the limiting component includes:

[0021] A limiting bolt, wherein the limiting bolt is detachably connected to the limiting hole.

[0022] According to one embodiment of the present invention, the second end of the connecting beam is provided with a bushing, the bushing is provided with an internal thread, and the clamping component includes:

[0023] A helical rod, which passes through the inner side of the bushing and is threadedly connected to the bushing, wherein the axial direction of the helical rod is perpendicular to the support surface of the support platform;

[0024] A pressure head is located at one end of the helical rod near the support platform.

[0025] According to one embodiment of the present invention, a pad is provided on the surface of the pressure head facing the support platform.

[0026] According to one embodiment of the present invention, the support platform is provided with a reinforcing plate, the reinforcing plate is correspondingly arranged with the clamping assembly, and the clamping assembly is connected to the reinforcing plate.

[0027] According to one embodiment of the present invention, the support platform includes:

[0028] A crossbeam, the upper surface of which is provided with a support plate, and the outer sides of the two crossbeams are provided with reinforcing plates;

[0029] The column has its upper end connected to the lower surface of the crossbeam, and its lower end fixed to the ground.

[0030] According to one embodiment of the present invention, the lower end of the column is provided with a first mounting plate, and the ground is provided with a second mounting plate. The first mounting plate and the second mounting plate are adjustablely connected by bolts.

[0031] The control device for preventing welding deformation of the anti-side roller seat and the bolster beam according to this utility model mainly consists of a support platform and a clamping assembly. Two support platforms are arranged opposite each other and extend in parallel directions to provide support for both sides of the anti-side roller seat and the bolster beam for welding. Each support platform is equipped with a set of clamping assemblies, and the two sets of clamping assemblies are symmetrically distributed on the support platform. Each set of clamping assemblies consists of two first clamping devices and three second clamping devices, that is, each support platform integrates five clamping devices. The first clamping devices apply pressure to the anti-side roller seat and the bolster beam during front welding, and the second clamping devices apply pressure to the anti-side roller seat and the bolster beam during reverse welding. Two first clamping devices are spaced apart between the three second clamping devices, and the first and second clamping devices on the two support platforms are positioned opposite each other.

[0032] The first and second clamping devices employ a dual-mode clamping strategy to apply pressure to the side rollers and bolster beam in stages. During front welding, a four-pressure-point diagonal layout formed by four first clamping devices on two support platforms is used to create a rhomboid pressure zone that resists torsional stress and applies pressure to the side rollers and bolster beam. During reverse welding, a composite anti-deformation system is formed by longitudinal constraint of two pressure points and a four-pressure-point diagonal layout created by three second clamping devices to apply pressure to the side rollers and bolster beam.

[0033] This utility model's control device for preventing welding deformation of the anti-side roller seat and the bolster beam can meet the production requirements of welding two sets of workpieces on both the front and back sides during the welding process of the anti-side roller seat and the bolster beam. It adopts an anti-deformation control method formed by combining the back-to-back double-point longitudinal constraint method and the four-pressure point diagonal layout method. Through the regular combination of clamping components, it can offset complex welding deformation problems, effectively reduce the difficulty of welding assembly, eliminate complex post-weld adjustment work, and achieve precise control of welding thermal deformation. It can effectively improve the efficiency of welding the anti-side roller seat and the bolster beam, reduce the labor intensity of operators, and reduce the high dependence on the skills of welding and adjustment personnel.

[0034] Compared with traditional welding fixtures, this utility model can reduce welding deformation by 60%-75% and improve the uniformity of residual stress distribution by 40%. It can also adapt to different process requirements of manual welding and automatic welding. One set of equipment can meet the production efficiency requirements of welding one car (one and two ends) at the same time, and can also meet the anti-deformation and maintenance requirements of anti-side roll seat and bolster beam front and back welding process. The single product straightening time is shortened by 3.2 working hours.

[0035] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0036] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0037] Figure 1 This is one of the structural schematic diagrams of the control device for preventing welding deformation between the side roller seat and the bolster beam provided in this embodiment of the utility model;

[0038] Figure 2 This is the second schematic diagram of the structure of the control device for preventing welding deformation between the side roller seat and the bolster beam provided in this embodiment of the utility model;

[0039] Figure 3 This is a schematic diagram of the pressing assembly of the control device for preventing welding deformation between the side roller seat and the bolster beam provided in this embodiment of the utility model;

[0040] Figure 4 This is the third schematic diagram of the distribution structure of the control device for preventing welding deformation between the side roller seat and the bolster beam provided in this embodiment of the utility model;

[0041] Figure 5This is a schematic diagram of the distribution structure of the clamping component and the anti-side roller and bolster beam of the control device for preventing welding deformation of the side roller and bolster beam provided in this embodiment of the utility model.

[0042] Figure 6 This is a schematic diagram of the back-to-back double-point longitudinal constraint method of the control device for preventing welding deformation between the side roller seat and the bolster beam provided in this embodiment of the utility model.

[0043] Figure 7 This is a schematic diagram of the four-pressure point diagonal layout method of the control device for preventing welding deformation of the side roller seat and the bolster beam provided in this embodiment of the utility model;

[0044] Figure 8 This is a structural schematic diagram of the reverse welding anti-deformation method of the control device for preventing welding deformation between the side roller seat and the bolster beam provided in this embodiment of the utility model.

[0045] Figure label:

[0046] 100. Support platform; 110. Reinforcing plate; 120. Crossbeam; 121. Support plate; 130. Column; 131. First mounting plate; 132. First mounting hole; 140. Second mounting plate; 141. Second mounting hole; 150. Bolt; 160. First support platform; 170. Second support platform;

[0047] 200. Clamping assembly; 210. First clamping device; 211. First clamping device one; 212. First clamping device two; 213. First clamping device three; 214. First clamping device four; 220. Second clamping device; 221. Four-corner clamping devices; 2211. Four-corner clamping device one; 2212. Four-corner clamping device two; 2213. Four-corner clamping device three; 2214. Four-corner clamping device four; 222. Intermediate clamping device; 2221, Intermediate clamping device one; 2222, Intermediate clamping device two; 230, Fixed base; 231, Base plate; 232, Baffle; 233, Groove; 234, Rotating shaft; 240, Connecting beam; 241, Bushing; 250, Clamping component; 251, Spiral rod; 252, Clamping head; 253, Gasket; 254, Handle; 260, Limiting component; 261, Limiting bolt;

[0048] 300, anti-roll seat; 400, bolster beam. Detailed Implementation

[0049] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0050] In the description of the embodiments of this utility model, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0051] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model based on the specific circumstances.

[0052] In this embodiment of the utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0053] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0054] like Figures 1 to 3As shown in the figure, the present invention provides a control device for preventing welding deformation of the side roller seat and the bolster beam, including two support platforms 100 and two sets of clamping components 200. The two support platforms 100 are arranged opposite to each other and parallel to each other. The two sets of clamping components 200 are symmetrically arranged on the two support platforms 100 respectively. Each set of clamping components 200 includes two first clamping devices 210 and three second clamping devices 220. The first clamping devices 210 are adapted to apply pressure to the side roller seat 300 and the bolster beam 400 during front welding. The second clamping devices 220 are adapted to apply pressure to the side roller seat 300 and the bolster beam 400 during reverse welding. The two first clamping devices 210 and the three second clamping devices 220 are arranged alternately and sequentially.

[0055] The control device for preventing welding deformation of the anti-side roller seat and the bolster beam in this embodiment mainly consists of a support platform 100 and a clamping assembly 200. The two support platforms 100 are arranged opposite each other and their extension directions are parallel to each other. They are used to provide support for both sides of the anti-side roller seat 300 and the bolster beam 400 for welding work. Each support platform 100 is provided with a set of clamping assemblies 200, and the two sets of clamping assemblies 200 are symmetrically distributed on the support platform 100. Each clamping assembly 200 consists of two first clamping devices 210 and three second clamping devices 220, that is, each support platform 100 integrates five clamping devices. The first clamping devices 210 apply pressure to the anti-side roller seat 300 and the bolster beam 400 during front welding, and the second clamping devices 220 apply pressure to the anti-side roller seat 300 and the bolster beam 400 during reverse welding. Two first clamping devices 210 are spaced apart between the three second clamping devices 220, and the first clamping devices 210 and second clamping devices 220 on the two support platforms 100 are positioned opposite each other.

[0056] The first clamping device 210 and the second clamping device 220 apply pressure to the side roller seat 300 and the bolster beam 400 using a dual-mode clamping strategy in stages. During the front welding, a four-pressure point diagonal layout formed by four first clamping devices 210 on two support platforms 100 is used to form a rhomboid pressure zone that resists torsional stress and applies pressure to the side roller seat 300 and the bolster beam 400. During the reverse welding, a composite anti-deformation system is formed by the longitudinal constraint of the two pressure points formed by three second clamping devices 220 and the diagonal layout of the four pressure points to apply pressure to the side roller seat 300 and the bolster beam 400.

[0057] This utility model's control device for preventing welding deformation of the anti-side roller seat and the bolster beam can meet the production requirements of welding both sides of the workpiece during the assembly welding process of the anti-side roller seat 300 and the bolster beam 400. It adopts an anti-deformation control method formed by combining the back-to-back double-point longitudinal constraint method and the four-pressure point diagonal layout method. Through the regular combination of the clamping components 200, it can offset complex welding deformation problems, effectively reduce the difficulty of assembly welding, eliminate complex post-weld adjustment and repair work, and achieve precise control of welding thermal deformation. It can effectively improve the efficiency of assembling the anti-side roller seat 300 and the bolster beam 400, reduce the labor intensity of the operator, and reduce the high dependence on the skills of the assembly welding and adjustment personnel.

[0058] Compared with traditional welding fixtures, this utility model can reduce welding deformation by 60%-75% and improve the uniformity of residual stress distribution by 40%. It can also adapt to different process requirements of manual welding and automatic welding. One set of equipment can meet the production efficiency requirements of welding one car (one and two ends) at the same time, and can also meet the anti-deformation and maintenance requirements of the anti-roll seat 300 and the bolster beam 400 front and back welding process. The shaping time of a single product is shortened by 3.2 working hours.

[0059] According to one embodiment of the present invention, the three second clamping devices 220 include two corner clamping devices 221 and one intermediate clamping device 222. The intermediate clamping device 222 is located between the two corner clamping devices 221, and the two first clamping devices 210 are respectively located between the intermediate clamping device 222 and the two corner clamping devices 221.

[0060] In this embodiment, two of the three second clamping devices 220 are corner clamping devices 221, and one is a middle clamping device 222. Along the extension direction of the support platform 100, from both ends towards the middle, there are two corner clamping devices 221, two first clamping devices 210, and one middle clamping device 222. During reverse welding, the two middle clamping devices 222 of the two support platforms 100 form a double-pressure point longitudinal constraint, and the four corner clamping devices 221 of the two support platforms 100 form a four-pressure point diagonal layout, thereby forming a composite anti-deformation system to apply pressure to the anti-side roller seat 300 and the bolster beam 400.

[0061] like Figure 4 and Figure 5 As shown, two support platforms 100 are defined as the first support platform 160 and the second support platform 170, respectively. The first support platform 160 is provided with four corner clamps 2211, one first clamp 211, one intermediate clamp 2221, one first clamp 212 and four corner clamps 2212 in sequence. Correspondingly, the second support platform 170 is provided with four corner clamps 2213, one first clamp 213, one intermediate clamp 2222, one first clamp 214 and four corner clamps 2214 in sequence.

[0062] like Figure 6 , Figure 7 and Figure 8 As shown, this utility model can achieve simultaneous front and back welding of two sets of anti-side roller seats 300 and bolster beam 400. During front and back assembly, the combined use of clamping devices enables precise control of welding deformation of the anti-side roller seats 300 and bolster beam 400. While ensuring the strength of the tooling, it minimizes weight and reduces the burden on construction workers. The specific implementation process of the anti-deformation control method of the welding deformation control device for the anti-side roller seats 300 and bolster beam 400, using the "back-to-back double-point longitudinal constraint method + four-pressure-point diagonal layout method," is as follows:

[0063] Frontal anti-deformation mode: The two bolster beams 400 are stored back to back, and then the first clamping device 1 211, the first clamping device 212, the first clamping device 3 213 and the first clamping device 4 214 are used to apply directional pressure to the four corners of the bolster beams 400 to suppress their warping due to heat; the remaining clamping devices are in a relaxed state to facilitate adjustment of the operating space.

[0064] Reverse deformation mode: The two bolster beams 400 are flipped over and stored back to back. The two bolster beams 400 are pressed simultaneously using intermediate clamps 1 2221 and 2222. At the same time, the anti-roll seat 300 is pressed using four corner clamps 1 2211, 2212, 3 2213 and 4 2214 to counteract the welding shrinkage deformation.

[0065] According to one embodiment of the present invention, each first clamping device 210 and second clamping device 220 includes a fixed base 230, a connecting beam 240, a clamping component 250, and a limiting component 260. The fixed base 230 is connected to the support platform 100; the first end of the connecting beam 240 is rotatably connected to the fixed base 230; the clamping component 250 is connected to the second end of the connecting beam 240; and the limiting component 260 is disposed on the fixed base 230 and is adapted to limit the rotation angle of the connecting beam 240.

[0066] In this embodiment, both the first clamping device 210 and the second clamping device 220 consist of a fixed base 230, a connecting beam 240, a clamping component 250, and a limiting component 260. The fixed base 230 is fixed to the support platform 100. The clamping component 250 is connected to the fixed base 230 through the connecting beam 240. The two ends of the connecting beam 240 are a first end and a second end, respectively. The first end is rotatably connected to the fixed base 230, meaning that the relative angle between the connecting beam 240 and the support platform 100 can be adjusted by rotation. The installation of the limiting component 260 on the fixed base 230 restricts the rotation angle of the connecting beam 240, thereby limiting the fixed angle of the connecting beam 240 on the support platform 100. The second end is connected to the clamping assembly 200. After the anti-roll seat 300 and the bolster beam 400 are placed on the support platform 100, the clamping assembly 200 can contact the surfaces of the anti-roll seat 300 and the bolster beam 400 and apply pressure to them.

[0067] According to one embodiment of the present invention, the fixing base 230 includes a base plate 231 and two baffles 232. The base plate 231 is connected to the support platform 100. The two baffles 232 are disposed opposite to each other on the base plate 231, and the two baffles 232 and the base plate 231 form a groove 233. The first end of the connecting beam 240 is inserted into the groove 233, and the connecting beam 240 and the baffles 232 are connected by a rotating shaft 234.

[0068] In this embodiment, the fixing base 230 consists of a base plate 231 and two baffles 232. One side of the base plate 231 is connected to the support platform 100, and two parallel baffles 232 are vertically arranged on the other side. A U-shaped groove 233 is formed between the two baffles 232. The first end of the connecting beam 240 is inserted into the groove 233 and is rotatably connected to the baffles 232 through the rotating shaft 234, thereby changing the angle of the connecting beam 240.

[0069] In other embodiments, the fixing base 230 may also be a structure in which the base plate 231 and the baffle 232 are integrally formed. The first end of the baffle 232 and the connecting beam 240 is provided with a mounting hole for the rotating shaft 234 to be installed. The rotating shaft 234 passes through the mounting hole to rotatably connect the baffle 232 and the connecting beam 240. The connecting beam 240 is an L-shaped bent beam, with the vertical section extending from bottom to top and the lower end connected to the fixing base 230. One end of the horizontal section is connected to the upper end of the vertical section, and the other end extends horizontally above the support platform 100.

[0070] According to one embodiment of the present invention, the baffle 232 is provided with a limiting hole, and the limiting component 260 includes a limiting bolt 261, which is detachably connected to the limiting hole.

[0071] In this embodiment, the limiting component 260 mainly consists of a limiting bolt 261, and the baffle 232 is provided with a limiting hole. After the connecting beam 240 has rotated on the fixed seat 230 to complete the angle adjustment, the limiting bolt 261 can be inserted into the limiting hole to position and fix the connecting beam 240, keeping it in a fixed position. When the connecting beam 240 needs to be adjusted again, the limiting bolt 261 is pulled out of the limiting hole, releasing the connection between the connecting beam 240 and the fixed seat 230. Thus, the opening and closing adjustment of the connecting beam 240 is achieved by using a pluggable limiting bolt 261.

[0072] In other embodiments, the limiting component 260 may also employ other detachable limiting and fixing structures.

[0073] According to one embodiment of the present invention, the second end of the connecting beam 240 is provided with a bushing 241, the bushing 241 is provided with an internal thread, and the pressing component 250 includes a spiral rod 251 and a pressing head 252. The spiral rod 251 passes through the inner side of the bushing 241 and is threadedly connected to the bushing 241. The axial direction of the spiral rod 251 is perpendicular to the support surface of the support platform 100. The pressing head 252 is provided at one end of the spiral rod 251 near the support platform 100.

[0074] In this embodiment, the second end of the connecting beam 240 located on the support platform 100 is provided with a bushing 241 with internal threads. The clamping component 250 mainly consists of a spiral rod 251 and a pressure head 252. The surface of the spiral rod 251 is provided with an external thread that matches the internal thread. The bushing 241 is sleeved on the outside of the spiral rod 251. After the connecting beam 240 is fixed by the limiting bolt 261, the spiral rod 251 is perpendicular to the support surface of the support platform 100. The lower end of the spiral rod 251 is provided with a pressure head 252. Twisting the spiral rod 251 can make the spiral rod 251 rotate inside the bushing 241 and move linearly along its axial direction, thereby adjusting the distance between the pressure head 252 and the support surface.

[0075] When the screw rod 251 rotates in the forward direction, the pressure head 252 moves closer to the support surface until it presses against the surface of the anti-side roller 300 and the bolster beam 400, completing the screw pressing and positioning of the anti-side roller 300 and the bolster beam 400 on the control device. When the screw rod 251 rotates in the reverse direction, the pressure head 252 moves away from the support surface until it leaves the surface of the anti-side roller 300 and the bolster beam 400. The anti-side roller 300 and the bolster beam 400 can then detach from the support table 100, be flipped in the opposite direction, or leave the support table 100 to enter the next process.

[0076] In other embodiments, a handle 254 is provided at the end of the helical rod 251 away from the support platform 100. By rotating the handle 254 horizontally, the helical rod 251, the pressure head 252 and the pad 253 can be adjusted vertically to achieve the opening and closing state with the anti-roll seat 300 and the pillow beam 400.

[0077] According to one embodiment of the present invention, a pad 253 is provided on the surface of the pressure head 252 facing the support platform 100.

[0078] In this embodiment, a gasket 253 is provided on the surface of the pressure head 252 facing the support surface of the support table 100. The gasket 253 contacts the workpiece, preventing damage to the workpiece surface caused by pressure. The gasket 253 can effectively protect and isolate the workpiece. The gasket 253 can be a replaceable acrylic protective gasket 253, which is easy to disassemble and install, and can be replaced at any time after aging or damage.

[0079] According to one embodiment of the present invention, the support platform 100 is provided with a reinforcing plate 110, the reinforcing plate 110 is correspondingly provided with the pressing component 200, and the pressing component 200 is connected to the reinforcing plate 110.

[0080] In this embodiment, a reinforcing plate 110 is provided on the surface of the support platform 100 where the clamping assembly 200 is installed, providing structural support for the structure of the support platform 100. One side of the reinforcing plate 110 is connected to the support platform 100, and the base plate 231 of the fixing seat 230 of the clamping assembly 200 is connected to the other side of the reinforcing plate 110. The reinforcing plate 110 and the support platform 100 can be connected by welding or by fasteners such as bolts 150. The reinforcing plate 110 connects the support platform 100 and the clamping assembly 200 into one unit.

[0081] According to one embodiment of the present invention, the support platform 100 includes a crossbeam 120 and a column 130. The upper surface of the crossbeam 120 is provided with a support plate 121, and the outer sides of the two crossbeams 120 are provided with reinforcing plates 110. The upper end of the column 130 is connected to the lower surface of the crossbeam 120, and the lower end of the column 130 is fixed to the ground.

[0082] In this embodiment, the support platform 100 mainly consists of a crossbeam 120 and a column 130. The crossbeam 120 extends horizontally, and the two crossbeams 120 of the two support platforms 100 are parallel to each other. A support plate 121 is set on the upper surface of the crossbeam 120, and the upper surface of the support plate 121 is the support surface of the fixed seat 230, providing a welding platform for the front and back construction of the anti-roll seat 300 and the bolster beam 400. The column 130 supports the crossbeam 120 at a certain height above the ground.

[0083] In other embodiments, the column 130 can also serve as a height-adjustable and telescopic support structure. After being connected to the crossbeam 120, the height of the column 130 can be adjusted to meet the height requirements of more working conditions.

[0084] According to one embodiment of the present invention, the lower end of the column 130 is provided with a first mounting plate 131, and the ground is provided with a second mounting plate 140. The first mounting plate 131 and the second mounting plate 140 are adjustablely connected by bolts 150.

[0085] In this embodiment, a first mounting plate 131 is provided at the lower end of the column 130. To ensure the column 130 is fixed stably, a second mounting plate 140 is provided on the ground. The first mounting plate 131 is provided with a first mounting hole 132, and the second mounting plate 140 is provided with a second mounting hole 141. At least one of the first mounting hole 132 and the second mounting hole 141 is a strip hole with a certain extension length, which can adjust its position when the bolt 150 is connected, thereby affecting the overall position of the support platform 100, so that the distance between the two support platforms 100 is adjustable.

[0086] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A control device for preventing welding deformation between the side roller seat and the bolster beam, characterized in that, include: Two support platforms (100) are arranged opposite each other and parallel to each other; Two sets of clamping assemblies (200), the two sets of clamping assemblies (200) are symmetrical and respectively disposed on the two support platforms (100); each set of clamping assemblies (200) includes: Two first clamps (210) are adapted to apply pressure to the side roller (300) and the bolster (400) during front welding; Three second clamps (220) are provided, which are adapted to apply pressure to the anti-side roller (300) and the bolster (400) during reverse welding. Two first clamps (210) and three second clamps (220) are arranged alternately in sequence.

2. The anti-roll control device of claim 1, wherein The three second clamps (220) include: Two corner clamps (221); An intermediate clamp (222) is located between two corner clamps (221), and two first clamps (210) are located between the intermediate clamp (222) and the two corner clamps (221), respectively.

3. The anti-roll control device of claim 1, wherein Each of the first clamping device (210) and the second clamping device (220) includes: A fixed base (230) is connected to the support platform (100); A connecting beam (240) is provided, the first end of which is rotatably connected to the fixed seat (230); A clamping component (250) is connected to the second end of the connecting beam (240); A limiting component (260) is disposed on the fixed base (230) and is adapted to limit the rotation angle of the connecting beam (240).

4. The anti-roll control device of claim 3, wherein The mounting base (230) includes: A substrate (231) is connected to the support platform (100); Two baffles (232) are disposed opposite to each other on the substrate (231). The two baffles (232) and the substrate (231) form a groove (233). The first end of the connecting beam (240) is inserted into the groove (233). The connecting beam (240) and the baffles (232) are connected by a rotating shaft (234).

5. The anti-roll control device of claim 4, wherein the anti-roll control device is a seat and headrest beam welding deformation control device. The baffle (232) is provided with a limiting hole, and the limiting component (260) includes: A limiting bolt (261) is detachably connected to the limiting hole.

6. The anti-roll control device of claim 3, wherein the seat and pillow beam are welded together. The second end of the connecting beam (240) is provided with a bushing (241), the bushing (241) is provided with an internal thread, and the clamping component (250) includes: A helical rod (251) is inserted through the inner side of the bushing (241) and threadedly connected to the bushing (241). The axial direction of the helical rod (251) is perpendicular to the support surface of the support platform (100). A pressure head (252) is disposed at one end of the helical rod (251) near the support platform (100).

7. The anti-roll control device of claim 6, wherein the anti-roll control device is a seat and headrest beam welding deformation control device. The pressure head (252) has a gasket (253) on its surface facing the support platform (100).

8. The roll control apparatus of any one of claims 1 to 7, wherein The support platform (100) is provided with a reinforcing plate (110), which is correspondingly provided with the clamping assembly (200), and the clamping assembly (200) is connected to the reinforcing plate (110).

9. The anti-roll control device of claim 8, wherein the anti-roll control device is a seat and bolster beam welding deformation control device. The support platform (100) includes: A crossbeam (120) is provided with a support plate (121) on its upper surface and a reinforcing plate (110) on the outer side of the two crossbeams (120). The upper end of the column (130) is connected to the lower surface of the crossbeam (120), and the lower end of the column (130) is fixed to the ground.

10. The anti-roll control device of claim 9, wherein the anti-roll control device is a seat and headrest beam welding deformation control device. The lower end of the column (130) is provided with a first mounting plate (131), and the ground is provided with a second mounting plate (140). The first mounting plate (131) and the second mounting plate (140) are adjustablely connected by bolts (150).

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