Economizer tube transition shield welding assembly

By designing a combined structure of the first base and the flip base, and using magnetic attraction to fix the arc plate, the problems of low welding efficiency and safety hazards of economizer conversion pipe protection plates in the existing technology are solved, and a highly efficient and safe welding process is achieved.

CN224445096UActive Publication Date: 2026-07-03JIANGYIN DENET HEAVY IND TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGYIN DENET HEAVY IND TECH CO LTD
Filing Date
2025-06-09
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

The existing technology for welding economizer conversion pipe plates has low efficiency and poses safety hazards, and operators need to hold the connecting arc plate by hand to perform welding.

Method used

A welding assembly for economizer conversion pipe cover plate is designed, which adopts a first base and a flip base structure. By cooperating with the flip base and the fixing assembly, the connecting arc plate is automatically positioned and limited. The connecting arc plate is fixed by magnetic attraction, avoiding manual handling.

Benefits of technology

It improves welding efficiency, enhances safety, avoids the safety hazards of manually holding the connecting arc plate, and enables rapid and stable installation of the connecting arc plate.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224445096U_ABST
    Figure CN224445096U_ABST
Patent Text Reader

Abstract

This utility model discloses a welding assembly for an economizer converter tube guard plate, including a first base and a flip base rotatably connected to the first base. The first base is provided with a first arc-shaped groove that mates with the guard plate, and the guard plate is disposed in the first arc-shaped groove, with the converter tube disposed on the guard plate. The flip base is provided with a second arc-shaped groove, in which a fixing component for fixing the position of the connecting arc plate is disposed. The flip base has two working positions: in the first working position, the flip base is in an open state for placing the connecting arc plate; in the second working position, the flip base mates with the first base in a closed state, and the connecting arc plate is in contact with the guard plate for welding. The above-mentioned economizer converter tube guard plate welding assembly has a reasonable structure, which can simultaneously install and limit all connecting arc plates in place, allowing operators to directly perform welding operations without having to hold the connecting arc plates by hand.
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Description

Technical Field

[0001] This utility model relates to a welding assembly, and more particularly to a welding assembly for an economizer converter pipe cover plate. Background Technology

[0002] To prevent wear caused by flue gas scouring, economizer converter tubes are usually fitted with a protective plate at their bottom to increase the thickness of their contact surface with the flue gas and ensure their service life.

[0003] In the prior art, the welding of the protective plate involves placing the protective plate on the base, placing the conversion tube on the protective plate, and having the operator hold the connecting arc plate to clamp the conversion tube between the protective plate and the connecting arc plate. Then, welding is performed on the contact surface between the connecting arc plate and the protective plate.

[0004] This welding method is not only inefficient, but the manual handling also poses safety hazards.

[0005] Therefore, it is necessary to improve the existing economizer converter pipe liner welding assembly. Utility Model Content

[0006] The purpose of this utility model is to overcome the defects in the existing technology and provide a welding assembly for economizer conversion pipe protection plate, which can simultaneously install and limit all connecting arc plates, and the operator only needs to directly weld them, avoiding the phenomenon of holding the connecting arc plates by hand and avoiding safety hazards.

[0007] To achieve the above technical effects, the technical solution of this utility model is as follows: a welding assembly for an economizer converter tube guard plate, comprising a first base and a flip base rotatably connected to the first base. The first base is provided with a first arc-shaped groove that cooperates with the guard plate, the guard plate is disposed in the first arc-shaped groove, and the converter tube is disposed on the guard plate. The flip base is provided with a second arc-shaped groove, and a fixing component for fixing the position of the connecting arc plate is disposed in the second arc-shaped groove. The flip base is provided with two working positions. In the first working position, the flip base is in an open state for placing the connecting arc plate. In the second working position, the flip base cooperates with the first base to form a closed state, and the connecting arc plate is in contact with the guard plate for welding.

[0008] According to one embodiment of the present invention, the fixing component includes a fixing arc plate, the fixing arc plate is fixedly connected to the second arc groove, and the fixing arc plate and the connecting arc plate are magnetically attracted to each other.

[0009] According to one embodiment of the present invention, the fixed arc plate is provided with a limiting wall that abuts against the side wall of the connecting arc plate.

[0010] According to one embodiment of the present invention, the fixed arc plate is provided with an arc-shaped groove that contacts the connecting arc plate.

[0011] According to one embodiment of the present invention, the side wall of the flipping base is provided with an operating groove for easy welding, and the operating groove is arranged adjacent to the fixed arc plate.

[0012] According to one embodiment of the present invention, a flat plate is further included for making the end face of the connecting arc plate horizontal, the flat plate being movably disposed on one side of the first base.

[0013] According to one embodiment of the present invention, the side wall of the first base is provided with a shaft groove, and the side wall of the flip base is provided with a rotating shaft that rotatably engages with the shaft groove, and the rotating shaft is offset from the operating groove.

[0014] According to one embodiment of the present invention, in the second working state, the inner wall of the connecting arc plate abuts against the outer wall of the protective plate.

[0015] According to one embodiment of the present invention, in the second working state, the limiting wall is in contact with or in a gap fit with the conversion tube.

[0016] The advantages and beneficial effects of this utility model are as follows: The economizer conversion pipe guard plate welding assembly of this utility model has a reasonable structure. By setting a first base, a flip base and a fixing component, the connecting arc plate is placed on the fixing component. Since the fixing component is connected to the flip base, the connecting arc plate can be assembled into place by rotating the flip base. The connecting arc plate and the guard plate are in contact and ready for welding, which avoids the phenomenon of the operator holding the plate, improves safety and welding efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the first working position structure of an embodiment of the economizer converter tube liner welding assembly of this utility model;

[0018] Figure 2 yes Figure 1 An explosion diagram;

[0019] Figure 3 This is a structural diagram of the second working position;

[0020] Figure 4 yes Figure 3 A sectional view;

[0021] Figure 5 This is a structural diagram of the fixed component;

[0022] In the figure: 1. First base; 11. First arc groove; 12. Shaft groove; 2. Flip base; 21. Second arc groove; 22. Operating groove; 23. Rotating shaft; 3. Guard plate; 4. Connecting arc plate; 5. Conversion pipe; 6. Fixed arc plate; 61. Limiting wall; 62. Arc groove. Detailed Implementation

[0023] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0024] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "horizontal," "vertical," "top," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Example

[0025] like Figure 1-5 As shown, the economizer converter tube guard plate welding assembly of the embodiment includes a first base 1 and a flip base 2 rotatably connected to the first base 1. The first base 1 is provided with a first arc-shaped groove 11 that cooperates with the guard plate 3. The guard plate 3 is disposed in the first arc-shaped groove 11, and the converter tube 5 is disposed on the guard plate 3. The flip base 2 is provided with a second arc-shaped groove 21. The second arc-shaped groove 21 is provided with a fixing component for fixing the position of the connecting arc plate 4. The flip base 2 is provided with two working positions. In the first working position, the flip base 2 is in an open state and is used to place the connecting arc plate 4. In the second working position, the flip base 2 cooperates with the first base 1 to be in a closed state, and the connecting arc plate 4 is in contact with the guard plate 3 for welding.

[0026] With this design, the protective plate is first placed in the first arc-shaped groove of the first base. Since both the conversion tube and the protective plate are curved tubes, the protective plate only needs to be placed in place to achieve its positioning. Then, the conversion tube is placed on the protective plate. The second arc-shaped groove of the flip base is equipped with a fixing component, and the connecting arc plate is fixed in position by the fixing component. Then, the flip base is simply flipped to cooperate with the first base, and the connecting arc plate and the protective plate abut against each other to perform welding, so that the protective plate is fixed to the outer periphery of the conversion tube.

[0027] According to one embodiment of the present invention, the fixing component includes a fixing arc plate 6, which is fixedly connected to the second arc groove 21, and the fixing arc plate 6 is magnetically attracted to the connecting arc plate 4.

[0028] With this design, since the connecting arc plate is made of ferrous material, it can be magnetically attracted, and the fixing arc plate is fixed by magnetic attraction, which is simple and quick.

[0029] According to one embodiment of the present invention, the fixed arc plate 6 is provided with a limiting wall 61 that abuts against the side wall of the connecting arc plate 4.

[0030] This design achieves the goal of limiting the connection between the arc plate and the fixed arc plate in the axial direction.

[0031] According to one embodiment of the present invention, the fixed arc plate 6 is provided with an arc-shaped groove 62 that contacts the connecting arc plate 4.

[0032] This design increases the contact area of ​​the limit switch and improves its stability.

[0033] According to one embodiment of the present invention, the side wall of the flipping base 2 is provided with an operation groove 22 for easy welding, and the operation groove 22 is arranged adjacent to the fixed arc plate 6.

[0034] This design provides the welding area with a clear view and ease of use.

[0035] According to one embodiment of the present invention, a flat plate is further included for making the end face of the connecting arc plate 4 horizontal, the flat plate being movably disposed on one side of the first base 1.

[0036] With this design, the flat plate is movable. After all the connecting arc plates are placed, there will be unevenness at both ends of the connecting arc plates. At this time, the connecting arc plates can be manually adjusted or the flat plate can be placed on the connecting arc plates. Simply adjusting the flat plate to be horizontal will indicate that the two ends of the connecting arc plates are flush.

[0037] According to one embodiment of the present invention, the side wall of the first base 1 is provided with a shaft groove 12, and the side wall of the flip base 2 is provided with a rotating shaft 23 that rotates with the shaft groove 12, and the rotating shaft 23 is offset from the operating groove 22.

[0038] This design achieves the purpose of flipping the base.

[0039] According to one embodiment of the present invention, in the second working state, the inner wall of the connecting arc plate 4 is abutted against the outer wall of the guard plate 3.

[0040] This design increases the welding contact area between the connecting arc plate and the guard plate, thus improving the strength of the weld.

[0041] According to one embodiment of the present invention, in the second working state, the limiting wall 61 is in contact with or in a gap fit with the conversion tube 5.

[0042] This design avoids the influence of the limiting wall on the fit between the connecting arc plate and the guard plate.

[0043] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. An economizer tube shield plate welding assembly characterized by, The system includes a first base and a flip base rotatably connected to the first base. The first base has a first arc-shaped groove that mates with a protective plate, and the protective plate is disposed in the first arc-shaped groove. A conversion tube is disposed on the protective plate. The flip base has a second arc-shaped groove, in which a fixing component for fixing the position of a connecting arc plate is disposed. The flip base has two working positions. In the first working position, the flip base is in an open state for placing the connecting arc plate. In the second working position, the flip base mates with the first base in a closed state, and the connecting arc plate is in contact with the protective plate for welding.

2. The economizer tube shield panel weld assembly of claim 1, wherein, The fixing component includes a fixing arc plate, which is fixedly connected to the second arc groove, and the fixing arc plate and the connecting arc plate are magnetically attracted to each other.

3. The economizer tube shield panel weld assembly of claim 2, wherein, The fixed arc plate is provided with a limiting wall that abuts against the side wall of the connecting arc plate.

4. The economizer tube shield panel weld assembly of claim 2, wherein, The fixed arc plate is provided with an arc-shaped groove that contacts the connecting arc plate.

5. The economizer tube shield panel weld assembly of claim 2, wherein, The side wall of the flipping base is provided with an operating groove for easy welding, and the operating groove is arranged adjacent to the fixed arc plate.

6. The economizer tube shield panel welding assembly of claim 2, wherein, It also includes a flat plate for leveling the end face of the connecting arc plate, the flat plate being movably disposed on one side of the first base.

7. The economizer tube shield panel weld assembly of claim 5, wherein, The first base has a shaft groove on its side wall, and the flip base has a rotating shaft on its side wall that rotates with the shaft groove. The rotating shaft is offset from the operating groove.

8. The economizer tube shield panel welding assembly of claim 1, wherein, In the second working state, the inner wall of the connecting arc plate abuts against the outer wall of the protective plate.

9. The economizer tube shield panel welding assembly of claim 3, wherein, In the second working state, the limiting wall is in contact with or in a gap fit with the conversion tube.