Sewage lifting equipment pipeline assembly tool

By designing assembly fixtures for sewage lifting equipment pipelines, threaded rods and hydraulic rods are used to achieve precise positioning and quick installation of flanges and pipelines, solving the problems of low positioning accuracy and low efficiency, improving assembly efficiency and reducing labor intensity.

CN224445760UActive Publication Date: 2026-07-03ANHUI XINYUTANG ENVIRONMENTAL PROTECTION TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI XINYUTANG ENVIRONMENTAL PROTECTION TECH CO LTD
Filing Date
2025-06-30
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

The assembly of pipeline flanges for sewage lifting equipment is characterized by low positioning accuracy, low efficiency, and high labor intensity, and poses risks of water leakage and safety hazards.

Method used

A tooling for assembling sewage lifting equipment pipelines was designed, including an operating table, clamping blocks, adjusting plates, hydraulic rods, and other structures. Through the cooperation of threaded rods and hydraulic rods, the flanges and pipelines can be accurately positioned and quickly installed.

Benefits of technology

It improves the coaxiality of the flange and pipeline, reduces the risk of leakage, increases assembly efficiency, reduces labor intensity, and avoids safety accidents.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224445760U_ABST
    Figure CN224445760U_ABST
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Abstract

This utility model relates to the field of sewage lifting equipment pipeline assembly technology, and discloses a sewage lifting equipment pipeline assembly fixture, including an operating platform for supporting a sewage tank. The operating platform is square in shape, with two sliding holes and two clamping blocks inside for assisting in fixing the tank. The two clamping blocks are slidably connected to the top of the operating platform and can align the tank with the side near the vertical plate. The vertical plate is fixedly welded to the outside of the operating platform. This sewage lifting equipment pipeline assembly fixture, by first inserting flanges into the arc plate and U-shaped plate, and then rotating the positive and negative screws to move the moving plate, allows the two flanges to move towards the tank. A hydraulic rod can adjust the height of the flanges, and a hydraulic rod can move the slider and adjusting structure closer to the tank, achieving the effect of fitting the flanges to the outside of the tank. This allows for quick and easy assembly of the tank, pipeline, and flanges.
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Description

Technical Field

[0001] This utility model relates to the field of sewage lifting equipment pipeline assembly technology, specifically a sewage lifting equipment pipeline assembly tooling. Background Technology

[0002] Currently, the assembly of pipe flanges for sewage lifting equipment is usually done manually. Operators need to manually adjust the relative position of the flange and the pipe and temporarily fix it with bolts. This method has the following problems:

[0003] Low positioning accuracy: Manual adjustment makes it difficult to ensure the coaxiality of the flange and pipeline, which can easily lead to poor sealing and the risk of water leakage;

[0004] Inefficient: Repeated adjustments to bolt positions are required, resulting in long assembly times and reduced production efficiency;

[0005] High labor intensity: The flange is heavy, and manual handling and fixing can easily cause operator fatigue and even lead to safety accidents. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a sewage lifting equipment pipeline assembly tooling to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a sewage lifting equipment pipeline assembly fixture, comprising:

[0008] An operating platform for supporting a sewage tank is provided. The operating platform is square in shape and has two sliding holes inside.

[0009] Two clamping blocks are used to assist in fixing the water tank, and the two clamping blocks are slidably connected to the top of the operating table;

[0010] Two adjusting plates and four connecting columns are used to drive the clamping blocks to move in opposite directions. The two adjusting plates are welded to the bottom of the two clamping blocks through the connecting columns.

[0011] A vertical plate is used to restrict the water tank from moving to the left and allows the water tank to be positioned on the side closest to the vertical plate. The vertical plate is fixedly welded to the outside of the operating table.

[0012] L-shaped plates are used to support the structure, and the L-shaped plates are fixedly welded to the outside of the operating table;

[0013] A push plate, used to assist in clamping and fixing the water tank, is located on the left side of the L-shaped plate;

[0014] Threaded rod one is used to push the push plate to move, and the threaded rod is threadedly connected to the inside of the L-shaped plate;

[0015] Two guide rods are used to limit the rotation of the push plate, and the two guide rods are fixedly welded to the right side of the push plate;

[0016] Two fixing plates are used to support the structure, and the two fixing plates are fixedly welded to the bottom of the operating table;

[0017] Two hydraulic rods are used to push the structure to move, and the two hydraulic rods are fixedly installed on the outside of the two fixed plates;

[0018] Two sliders are slidably fitted onto the outside of two fixed plates to support the structure;

[0019] Two hydraulic rods are used to push the adjustment structure upward, and the two hydraulic rods are respectively fixedly installed on the outside of the two sliders;

[0020] A support plate is used to support the structure, and the support plate is fixedly installed at the output end of two hydraulic rods.

[0021] Two movable plates are used to adjust the spacing, and the two movable plates are slidably connected inside the support plate;

[0022] The second lead screw is used to adjust the distance between the two moving plates. The second lead screw is threaded to the inner side of the two moving plates.

[0023] Two arc plates and two U-shaped plates are used to support the assembled flange. The top of each of the two movable plates is fixedly welded with an arc plate and a U-shaped plate, and the two U-shaped plates are located on the left side of the two arc plates.

[0024] Preferably, the outer side of the threaded rod is rotatably connected to the outer side of the push plate, and the inner side of the L-shaped plate is slidably connected to the outer sides of the two guide rods.

[0025] Preferably, the four connecting posts are arranged between the two clamping plates and the adjusting plate, and anti-slip grooves are provided on the side of the two clamping plates that are close to each other.

[0026] Preferably, the two hydraulic rods are respectively fixedly connected to the outer sides of the two sliders, and limit plates are fixedly installed on the outer sides of the two L-shaped plates.

[0027] Preferably, the push plate is arranged parallel to the vertical plate, and the vertical plate is arranged perpendicular to the two clamping plates.

[0028] Compared with the prior art, the beneficial effects of this utility model are:

[0029] 1. This sewage lifting equipment pipeline assembly fixture involves first placing the flanges into the arc plate and U-shaped plate, then rotating the positive and negative screws to move the moving plate. The two flanges can move towards the water tank. The hydraulic rod can adjust the height of the flanges, and the hydraulic rod can move the slider and adjustment structure closer to the water tank, thus achieving the effect of fitting the flanges to the outside of the water tank. This allows for quick and easy assembly of the water tank pipeline and flanges.

[0030] 2. The assembly tooling for the sewage lifting equipment pipeline: First, rotate the threaded rod to move the push plate inward, squeezing the water tank against the outside of the vertical plate. Then, rotate the positive and negative threaded rods to move the adjusting plate inward. Since water pipes are fixedly installed on the side of the two water tanks that are close to each other, when the water pipes between the two water tanks are in contact, the water pipes between the water tanks are installed and fixed with bolts. Attached Figure Description

[0031] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0032] Figure 2 This is a side view of the structure of this utility model;

[0033] Figure 3 This is a bottom view of the structure of this utility model;

[0034] Figure 4 This is a three-dimensional schematic diagram of the adjustment structure of this utility model;

[0035] Figure 5 This is a schematic diagram of the water tank assembly state of this utility model.

[0036] In the diagram: 1. Operating table; 2. Clamping plate; 3. First positive and negative lead screw; 4. Vertical plate; 5. L-shaped plate; 6. Push plate; 7. First threaded rod; 8. Fixed plate; 9. First hydraulic rod; 10. Slider; 11. Second hydraulic rod; 12. Support plate; 13. Moving plate; 14. Second positive and negative lead screw; 15. Arc plate; 16. U-shaped plate. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0038] Please refer to Figures 1-5.

[0039] A sewage lifting equipment pipeline assembly fixture, characterized in that it includes:

[0040] Operating platform 1 is used to support the sewage tank. Operating platform 1 is square in shape and has two sliding holes inside.

[0041] Two clamping blocks are used to assist in fixing the water tank, and the two clamping blocks are slidably connected to the top of the operating table 1;

[0042] Two adjusting plates and four connecting columns are used to drive the clamping blocks to move in opposite directions. The two adjusting plates are welded to the bottom of the two clamping blocks through the connecting columns.

[0043] Vertical plate 4 is used to restrict the water tank from moving to the left and can be fixed to the side of the water tank closest to vertical plate 4. Vertical plate 4 is fixedly welded to the outside of operating table 1.

[0044] L-shaped plate 5 is used to support the structure. L-shaped plate 5 is fixedly welded to the outside of the operating table 1.

[0045] Push plate 6 is used to assist in clamping and fixing the water tank. Push plate 6 is located on the left side of L-shaped plate 5.

[0046] Threaded rod 7 is used to push push plate 6 to move. The threaded rod is threaded inside L-shaped plate 5.

[0047] Two guide rods are used to limit the rotation of push plate 6. The two guide rods are fixedly welded to the right side of push plate 6.

[0048] Two fixing plates 8 are used to support the structure, and the two fixing plates 8 are fixedly welded to the bottom of the operating table 1;

[0049] Two hydraulic rods 9 are used to push the structure to move, and the two hydraulic rods 9 are fixedly installed on the outside of the two fixed plates 8;

[0050] Two sliders 10 are slidably sleeved on the outside of two fixed plates 8 to support the structure;

[0051] Two hydraulic rods 11 are used to push the adjustment structure upward. The two hydraulic rods 11 are respectively fixedly installed on the outside of the two sliders 10.

[0052] Support plate 12 is used to support the structure. Support plate 12 is fixedly installed at the output end of two hydraulic rods 11.

[0053] Two movable plates 13 are used to adjust the spacing, and the two movable plates 13 are slidably connected inside the support plate 12;

[0054] The positive and negative lead screw 14 is used to adjust the distance between the two moving plates 13. The positive and negative lead screw 14 is threaded to the inside of the two moving plates 13.

[0055] Two arc plates 15 and two U-shaped plates 16 are used to support the assembled flange. The top of each of the two movable plates 13 is fixedly welded with arc plates 15 and U-shaped plates 16, and the two U-shaped plates 16 are located on the left side of the two arc plates 15.

[0056] Specifically, when the device is needed, the two water tanks are placed on the operating table 1. First, the threaded rod 7 is rotated, which will cause the push plate 6 to move inward, pressing the water tanks against the outside of the vertical plate 4. Then, the forward and reverse threaded rod 3 is rotated, causing the adjusting plate to move inward, which in turn causes the clamping plate 2 to move inward. Since water pipes are fixedly installed on the side of the two water tanks that are close to each other, when the water pipes between the two water tanks are pressed together, the clamping plates 2 on both sides will no longer move. At this time, the water tanks can be secured together with bolts. The water pipes are installed and fixed. When the flange needs to be installed, the flange is first placed into the arc plate 15 and the U-shaped plate 16. Then, by rotating the positive and negative screws 14, the moving plate 13 is moved, which can make the two flanges move towards the position of the water tank, so as to achieve the effect of aligning the flanges in the lateral installation position. The hydraulic rod 11 can adjust the height of the flange. The hydraulic rod 1 can drive the slider 10 and the adjustment structure to move closer to the water tank, so as to achieve the effect of fitting the flange to the outside of the water tank. This can achieve the effect of quickly assisted assembly of water tank pipes and flanges.

[0057] In the embodiment: the outer side of the threaded rod 7 is rotatably connected to the outer side of the push plate 6, and the inner side of the L-shaped plate 5 is slidably connected to the outer side of the two guide rods.

[0058] Specifically, the threaded rod 7 is rotatably connected to the push plate 6 to achieve the effect of driving the push plate 6 to move. The L-shaped plate 5 is equipped with two guide rods, which can limit the movement of the push plate 6 and achieve the effect of stable movement of the push plate 6.

[0059] In the embodiment: four connecting posts are arranged between two clamping plates 2 and an adjusting plate, and anti-slip grooves are provided on the side of the two clamping plates 2 that are close to each other;

[0060] Specifically, the connecting column is set between the clamping plate 2 and the adjusting plate, which can connect the clamping plate 2 and the adjusting plate. When the adjusting plate moves, it can drive the clamping plate 2 to move in the opposite direction. Anti-slip grooves are opened on the side of the clamping plate 2 that are close to each other, which can achieve a better clamping effect.

[0061] In the embodiment: two hydraulic rods 9 are fixedly connected to the outer sides of two sliders 10 respectively, and limit plates are fixedly installed on the outer sides of two L-shaped plates 5;

[0062] Specifically, the hydraulic rod 9 is fixedly connected to the slider 10, which can achieve the effect of moving the slider 10. The limiting plates set on the outer side of the two L-shaped plates 5 are used to limit the movement of the slider 10.

[0063] In the embodiment: the push plate 6 is arranged parallel to the vertical plate 4, and the vertical plate 4 is arranged perpendicular to the two clamping plates 2;

[0064] Specifically, the push plate 6 and the vertical plate 4 are set parallel to each other to achieve a better clamping effect and can fix the water tank well on the operating table 1. The vertical plate 4 is set perpendicular to the two clamping plates to better clamp the side of the water tank.

[0065] In the embodiment: Hydraulic rod 9 and hydraulic rod 11 are existing structures, and the control circuit can be implemented by those skilled in the art through simple programming. They are common knowledge in the art and are only used without modification. Therefore, the control method and circuit connection will not be described in detail.

[0066] Working principle: Two water tanks are placed on control panel 1, such as... Figure 5 As shown, firstly, rotate the threaded rod 7 to move the push plate 6 inward, squeezing the water tank against the outside of the vertical plate 4. Then, rotate the positive and negative threaded rod 3 to move the adjusting plate inward. Since water pipes are fixedly installed on the side of the two water tanks that are close to each other, when the water pipes between the two water tanks are close together, the water pipes between the water tanks are installed and fixed with bolts. When it is necessary to install the flange, the flange is first placed into the arc plate 15 and the U-shaped plate 16. By rotating the positive and negative threaded rod 14, the moving plate 13 is moved, and the two flanges can move towards the position of the water tank. The hydraulic rod 11 can adjust the height of the flange, and the hydraulic rod 1 can move the slider 10 and the adjusting structure closer to the water tank, so as to achieve the effect of fitting the flange against the outside of the water tank. This can achieve the effect of quickly assisted assembly of water tank pipes and flanges.

[0067] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sewage-lifting apparatus pipe assembly tool, characterized by comprising: include: An operating table (1) is used to support a sewage tank. The operating table (1) is square in shape and has two sliding holes inside. Two clamping blocks are used to assist in fixing the water tank, and the two clamping blocks are slidably connected to the top of the operating table (1); Two adjusting plates and four connecting columns are used to drive the clamping blocks to move in opposite directions. The two adjusting plates are welded to the bottom of the two clamping blocks through the connecting columns. A vertical plate (4) is used to restrict the water tank from moving to the left and can be aligned with the side of the water tank closest to the vertical plate (4). The vertical plate (4) is fixedly welded to the outside of the operating table (1). L-shaped plate (5) is used to support the structure, and the L-shaped plate (5) is fixedly welded to the outside of the operating table (1); Push plate (6) is used to assist in clamping and fixing the water tank. The push plate (6) is located on the left side of the L-shaped plate (5). A threaded rod (7) is used to push the push plate (6) to move, and the threaded rod is threadedly connected inside the L-shaped plate (5); Two guide rods are used to limit the rotation of the push plate (6), and the two guide rods are fixedly welded to the right side of the push plate (6); Two fixing plates (8) are used to support the structure, and the two fixing plates (8) are fixedly welded to the bottom of the operating table (1); Two hydraulic rods (9) are used to push the structure to move, and the two hydraulic rods (9) are fixedly installed on the outside of two fixed plates (8); Two sliders (10) are slidably sleeved on the outside of two fixed plates (8) to support the structure; Two hydraulic rods (11) are used to push the adjustment structure upward, and the two hydraulic rods (11) are respectively fixedly installed on the outside of the two sliders (10); A support plate (12) is used to support the structure, and the support plate (12) is fixedly installed at the output end of two hydraulic rods (11); Two movable plates (13) are used to adjust the spacing, and the two movable plates (13) are slidably connected inside the support plate (12); The positive and negative lead screw two (14) is used to adjust the distance between the two moving plates (13), and the positive and negative lead screw two (14) is threadedly connected to the inner side of the two moving plates (13); Two arc plates (15) and two U-shaped plates (16) are used to support the assembled flange. The top of each of the two movable plates (13) is fixedly welded with arc plates (15) and U-shaped plates (16), and the two U-shaped plates (16) are located on the left side of the two arc plates (15).

2. A sewage-lifting apparatus pipe assembly tool according to claim 1, wherein: The outer side of the threaded rod (7) is rotatably connected to the outer side of the push plate (6), and the inner side of the L-shaped plate (5) is slidably connected to the outer side of the two guide rods.

3. A sewage-lifting apparatus pipe assembly tool according to claim 1, wherein: The four connecting posts are arranged between the two clamping plates (2) and the adjusting plate, and anti-slip grooves are provided on the side of the two clamping plates (2) that are close to each other.

4. The sewage-lifting apparatus pipe assembly tool of claim 1, wherein: The two hydraulic rods (9) are fixedly connected to the outer sides of the two sliders (10), and limit plates are fixedly installed on the outer sides of the two L-shaped plates (5).

5. A sewage-lifting apparatus pipe assembly tool according to claim 1, wherein: The push plate (6) is arranged parallel to the vertical plate (4), and the vertical plate (4) is arranged perpendicular to the two clamping plates (2).