A book block to case bonding system

Abstract

This application discloses a book block mounting and gluing system, belonging to the technical field of printing and binding equipment. It includes a frame, an internal conveyor belt, a paper feeding module on one side of the frame, and a gluing module on the top of the frame. A pressing module and a discharge table are sequentially arranged at one end of the conveyor belt. The paper feeding module includes a support frame with three sets of fixed panels on the top. One set of fixed panels has a connecting groove at its bottom. The support frame has two sets of empty slots inside. Two sets of fixed plates and a feeding motor are located at the bottom of the support frame. A drive shaft is mounted through the fixed plate at the output end of the feeding motor, and a connecting rod is installed outside the drive shaft. The gluing module includes a gluing frame. This application eliminates the need for manual operation of the paper, automatically completing the gluing and flattening operations, making it more convenient to use, effectively improving the level of automation, and enhancing the practicality of the device.

Description

Technical Field

[0001] This application relates to the field of printing and binding equipment technology, and in particular to a book block mounting and bonding system. Background Technology

[0002] In the current book block production process, mounting and gluing is one of the key steps, and its quality directly affects the book's sturdiness and flatness. Traditional book block gluing techniques mainly include perfect binding, sewn binding, and saddle stitching. As printed materials develop towards higher quality and personalization, the market's requirements for the strength, precision, and efficiency of book block gluing are increasing.

[0003] The existing equipment relies heavily on manual pressing, which is greatly affected by the technical skills of the workers. The consistency of pressing needs to be improved. At the same time, the automation level of the equipment needs to be improved, and the intermittent operation mode is generally adopted, resulting in limited production capacity. Utility Model Content

[0004] To address the shortcomings of existing technologies, this application provides a book block mounting and gluing system that overcomes the deficiencies of existing technologies. It aims to solve the problems of existing equipment where manual pressing is greatly affected by the technical factors of the workers, the consistency of pressing needs to be improved, the degree of automation of the device needs to be improved, and the intermittent operation mode is generally adopted, resulting in limited production capacity.

[0005] To achieve the above objectives, this application provides the following technical solution: a book block mounting and bonding system, comprising a frame, a conveyor belt inside the frame, a paper feeding module on one side of the frame, a glue application module on the top of the frame, a pressing module and a discharge table sequentially arranged at one end of the conveyor belt, the paper feeding module comprising a support frame, three sets of fixed panels on the top of the support frame, one set of fixed panels having a connecting groove at the bottom, two sets of empty slots inside the support frame, two sets of fixed plates and a feeding motor at the bottom of the support frame, a drive shaft mounted through the fixed plate at the output end of the feeding motor, a connecting rod outside the drive shaft, the glue application module comprising a glue application frame, a connecting pipe on the top of the glue application frame, and a glue outlet at the bottom of the glue application frame, the pressing module comprising two sets of pressing rollers symmetrically arranged vertically, one set of pressing rollers having a pressing motor fixedly connected to one side.

[0006] By adopting the above technical solution and setting up a paper feeding module, stacked paper is placed inside the three sets of fixed panels during use. The feeding motor is then activated, driving two sets of connecting rods to rotate. One end of the connecting rod enters the empty slot and abuts against the paper on top of the support frame. As the connecting rod rotates, the paper moves forward through the connecting slot and falls to the top of the conveyor belt. At this point, the glue outlet sprays glue downwards. The paper feeding module is then activated again to cover the previous sheet with another sheet of paper. The conveyor belt then transports the paper to the inside of the pressing roller for compression, and finally collects it at the top of the discharge table. This eliminates the need for manual operation of the paper, automatically completing the glue application and flattening processes. This makes the process more convenient, effectively improving the level of automation and enhancing the practicality of the device.

[0007] As a preferred technical solution of this application, the paper feeding module is provided with a limiting mechanism on the side near the frame. The limiting mechanism includes two sets of symmetrically arranged limiting rods. One end of each set of limiting rods is fixedly connected to the fixed panel. The other end of each set of limiting rods is provided with a horizontal plate. A sliding groove is provided at the bottom of each limiting rod. A limiting block is installed at the bottom of each set of limiting rods.

[0008] By adopting the above technical solution and setting a limiting mechanism, the paper can be kept stable when it is discharged from the inside of the paper feeding module. One end of the paper will pass through the inside of the top groove of the limiting block. As the paper continues to move forward, it will come into contact with the horizontal plate. At this time, the tail of the paper will detach from the limiting block and fall directly to the top of the conveyor belt. This can limit the falling position of the paper and improve the practicality of the device.

[0009] As a preferred technical solution of this application, both ends of the two sets of pressing rollers are provided with scraping mechanisms. The scraping mechanism includes a connecting block, a scraper is provided on one side of the connecting block, and a collection groove is provided on one side of the connecting block.

[0010] By adopting the above technical solution and setting a scraping mechanism, when the pressing roller flattens the paper, glue may overflow from both sides of the paper. At this time, the scraper can scrape off the glue to ensure the overall flatness of the pressing roller surface and avoid affecting the paper to be flattened next time.

[0011] As a preferred technical solution of this application, a control panel is provided on one side of the frame, and the control panel is electrically connected to the paper feeding module and the pressing module.

[0012] By adopting the above technical solution and setting up a control panel, it is more convenient to operate the device, further improving the device's practicality.

[0013] As a preferred technical solution of this application, the glue applicator is provided in multiple sets, and the multiple sets of glue applicators are arranged in an array at the bottom of the glue applicator, and the multiple sets of glue applicators are all connected to the connecting pipe.

[0014] By adopting the above technical solution, the setting of multiple glue applicator racks can further improve the glue application efficiency, ensure the glue application effect, and enhance the stability during use.

[0015] As a preferred technical solution of this application, a threaded shaft is rotatably connected to one side of the scraper, and the threaded shaft is threadedly connected to the connecting block. A sliding plate is provided on one side of the collection groove, and the sliding plate is slidably connected to the connecting block.

[0016] By adopting the above technical solution and setting a threaded shaft, the position of the scraper can be adjusted during use to better match the position of the glue overflowing from the paper, thereby improving the cleaning effect.

[0017] As a preferred technical solution of this application, the front of the discharge platform is provided with an extension plate, which is located on one side of the two sets of pressing rollers.

[0018] By adopting the above technical solution and setting up an extension plate, the paper can enter the top of the discharge table more smoothly, thus improving work efficiency.

[0019] As a preferred technical solution of this application, a rubber pad is provided at one end of both sets of connecting rods.

[0020] By adopting the above technical solution and setting rubber pads, the contact effect between the connecting rod and the paper can be improved during use, making the discharge process smoother.

[0021] The beneficial effects of this application are:

[0022] 1. By setting up a paper feeding module, stacked paper is placed inside the three sets of fixed panels during use. The feeding motor is then activated, driving two sets of connecting rods to rotate. One end of the connecting rod enters the empty slot and abuts against the paper on top of the support frame. As the connecting rod rotates, the paper moves forward through the connecting slot and falls to the top of the conveyor belt. At this point, the glue outlet sprays glue downwards. The paper feeding module is then activated again to cover the previous sheet with another sheet of paper. The conveyor belt then transports the paper to the pressure roller for compression, and finally collects it at the top of the discharge table. This system eliminates the need for manual operation of the paper, automatically completing the gluing and flattening processes. It is more convenient to use, effectively improving the level of automation and enhancing the practicality of the device.

[0023] 2. By setting a limiting mechanism, the paper can be kept stable when it is discharged from the inside of the paper feeding module. One end of the paper will pass through the inside of the top groove of the limiting block. As the paper continues to move forward, it will come into contact with the horizontal plate. At this time, the tail of the paper will detach from the limiting block and fall directly to the top of the conveyor belt. This can limit the falling position of the paper and improve the practicality of the device. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this application;

[0025] Figure 2 This is a schematic diagram of the paper feeding module structure in this application;

[0026] Figure 3 This is a schematic diagram of the limiting mechanism structure in this application;

[0027] Figure 4 This is a schematic diagram of the pressing module structure of this application;

[0028] Figure 5 This is a schematic diagram of the scraping mechanism structure of this application.

[0029] In the diagram: 1. Frame; 101. Conveyor belt; 2. Paper feeding module; 201. Support frame; 202. Fixed panel; 203. Connecting slot; 204. Empty slot; 205. Fixed plate; 206. Feeding motor; 207. Drive shaft; 208. Connecting rod; 209. Rubber pad; 3. Glue application module; 301. Glue application rack; 302. Connecting pipe; 303. Glue outlet; 4. Pressing module; 401. Pressing roller; 402. Pressing motor; 5. Discharge platform; 501. Extension plate; 6. Limiting mechanism; 601. Limiting rod; 602. Horizontal plate; 603. Slide groove; 604. Limiting block; 7. Control panel; 8. Scraping mechanism; 801. Connecting block; 802. Scraper; 803. Collection trough; 804. Threaded shaft; 805. Slide plate. Detailed Implementation

[0030] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0031] Reference Figure 1-5A book block mounting and gluing system includes a frame 1, a conveyor belt 101 inside the frame 1, a paper feeding module 2 on one side of the frame 1, and an adhesive application module 3 on the top of the frame 1. A pressing module 4 and a discharge platform 5 are sequentially arranged at one end of the conveyor belt 101. The paper feeding module 2 includes a support frame 201, with three sets of fixing panels 202 on the top of the support frame 201. One set of fixing panels 202 has a connecting groove 203 at its bottom. The support frame 201 has two sets of empty slots 204 inside. The bottom of module 01 is equipped with two sets of fixing plates 205 and a feeding motor 206. The output end of the feeding motor 206 passes through the fixing plate 205 and is equipped with a drive shaft 207. A connecting rod 208 is provided on the outside of the drive shaft 207. The glue application module 3 includes a glue application frame 301. A connecting pipe 302 is provided on the top of the glue application frame 301, and a glue outlet 303 is provided on the bottom of the glue application frame 301. The pressing module 4 includes two sets of pressing rollers 401 arranged symmetrically on top and bottom. A pressing motor 402 is fixedly connected to one side of one set of pressing rollers 401. Both ends of the two sets of pressing rollers 401 are equipped with scraping mechanisms 8. The scraping mechanism 8 includes a connecting block 801. A scraper 802 is provided on one side of the connecting block 801, and a collection groove 803 is provided on one side of the connecting block 801.

[0032] By setting up the paper feeding module 2, during use, stacked paper is placed inside the three sets of fixed panels 202. At this time, the feeding motor 206 is started, which drives the two sets of connecting rods 208 to rotate, so that one end of the connecting rod 208 enters the empty slot 204 and abuts against the paper on the top of the support frame 201. As the connecting rod 208 rotates, it will drive the paper to move forward through the connecting slot 203 and then fall to the top of the conveyor belt 101. At this time, the glue outlet 303 will spray glue downward. Then, the paper feeding module 2 is started again to cover the previous paper with another sheet of paper. Then, the paper is transported to the inside of the pressing roller 401 by the conveyor belt 101 to complete the pressing, and then enters the top of the discharge table 5 for collection. In this way, no manual operation of the paper is required during use. The glue application and flattening operations can be completed automatically, which is more convenient to use and effectively improves the level of automation and enhances the practicality of the device. By setting up the scraping mechanism 8, when the pressing roller 401 flattens the paper, glue may overflow from both sides of the paper. At this time, the scraper 802 can scrape off the glue to ensure the overall flatness of the surface of the pressing roller 401 and avoid affecting the paper to be flattened next time.

[0033] Reference Figure 1-5A limiting mechanism 6 is provided on the side of the paper feeding module 2 near the frame 1. The limiting mechanism 6 includes two sets of symmetrically arranged limiting rods 601. One end of each set of limiting rods 601 is fixedly connected to the fixed panel 202, and the other end of each set of limiting rods 601 is provided with a horizontal plate 602. A sliding groove 603 is opened at the bottom of each set of limiting rods 601, and a limiting block 604 is installed at the bottom of each set of limiting rods 601. A control panel 7 is provided on one side of the frame 1. The control panel 7 is electrically connected to the paper feeding module 2 and the pressing module 4. A threaded shaft 804 is rotatably connected to one side of the scraper 802. The threaded shaft 804 is threadedly connected to the connecting block 801. A sliding plate 805 is provided on one side of the collecting groove 803. The sliding plate 805 slides between the connecting block 801 and the scraper 802. Connection; By setting the limiting mechanism 6, the paper can be kept stable when it is discharged from the inside of the paper feeding module 2. One end of the paper will pass through the inside of the top slide groove 603 of the limiting block 604. As the paper continues to move forward, it will abut against the horizontal plate 602. At this time, the tail of the paper will detach from the limiting block 604 and fall directly to the top of the conveyor belt 101. This can limit the falling position of the paper and improve the practicality of the device. By setting the control panel 7, the device can be operated more conveniently, further improving its practicality. By setting the threaded shaft 804, the position of the scraper 802 can be adjusted during use to better match the position of the glue overflowing from the paper and improve the cleaning effect.

[0034] Reference Figure 1-5 Multiple sets of glue applicators 301 are arranged in an array at the bottom of the glue applicator 301, and all sets of glue applicators 301 are connected to the connecting pipe 302. The multiple sets of glue applicators 301 can further improve the glue application efficiency, ensure the glue application effect, and improve the stability during use. An extension plate 501 is provided on the front of the discharge table 5, and the extension plate 501 is located on one side of the two sets of pressure rollers 401. By setting the extension plate 501, the paper can enter the top of the discharge table 5 more smoothly, improving work efficiency. A rubber pad 209 is provided at one end of each of the two sets of connecting rods 208. By setting the rubber pad 209, the contact effect between the connecting rod 208 and the paper can be improved during use, making the discharge process smoother.

[0035] Working principle: By setting up the paper feeding module 2, during use, stacked paper is placed inside the three sets of fixed panels 202. At this time, the feeding motor 206 is started, which drives the two sets of connecting rods 208 to rotate, so that one end of the connecting rod 208 enters the empty groove 204 and abuts against the paper on the top of the support frame 201. As the connecting rod 208 rotates, it will drive the paper forward through the connecting groove 203 and then fall to the top of the conveyor belt 101. At this time, the glue outlet 303 will spray glue downward. Then, the paper feeding module 2 is started again to cover the previous paper with another sheet of paper. Then, the paper is transported to the inside of the pressure roller 401 by the conveyor belt 101 to complete the compression. The paper is then collected at the top of the discharge platform 5. This eliminates the need for manual operation of the paper during use, as the gluing and flattening processes are completed automatically, making it more convenient to use and effectively improving the level of automation and the practicality of the device. By setting a limiting mechanism 6, the paper can be kept stable when it is discharged from the inside of the paper feeding module 2. One end of the paper will pass through the inside of the top slide groove 603 of the limiting block 604. As the paper continues to move forward, it will come into contact with the horizontal plate 602. At this time, the tail of the paper will detach from the limiting block 604 and fall directly to the top of the conveyor belt 101. This can limit the falling position of the paper and improve the practicality of the device.

[0036] Among them, by setting up the scraping mechanism 8, when the pressing roller 401 flattens the paper, glue may overflow from both sides of the paper. At this time, the scraper 802 can scrape off the glue to ensure the overall flatness of the surface of the pressing roller 401 and avoid affecting the paper to be flattened next time. By setting up the control panel 7, it is more convenient to operate the device and further improve the practicality of the device.

[0037] Meanwhile, the multiple glue applicator racks 301 can further improve glue application efficiency, ensure the glue application effect, and enhance stability during use.

[0038] In addition, by setting the threaded shaft 804, the position of the scraper 802 can be adjusted during use to better match the position of the glue overflowing from the paper, thus improving the cleaning effect; by setting the extension plate 501, the paper can enter the top of the discharge table 5 more smoothly, improving work efficiency; by setting the rubber pad 209, the contact effect between the connecting rod 208 and the paper can be improved during use, making the discharge process smoother.

[0039] The above are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A book block mounting and gluing system, comprising a frame (1), characterized in that, The frame (1) is equipped with a conveyor belt (101) inside. A paper feeding module (2) is provided on one side of the frame (1). A glue application module (3) is provided on the top of the frame (1). A pressing module (4) and a discharge table (5) are sequentially provided at one end of the conveyor belt (101). The paper feeding module (2) includes a support frame (201). Three sets of fixed panels (202) are provided on the top of the support frame (201). A connecting groove (203) is provided at the bottom of one set of fixed panels (202). Two sets of empty grooves (204) are opened inside the support frame (201). The bottom of the support frame (201) is provided with... There are two sets of fixed plates (205) and a feeding motor (206). The output end of the feeding motor (206) passes through the fixed plate (205) and is equipped with a transmission shaft (207). A connecting rod (208) is provided on the outside of the transmission shaft (207). The glue application module (3) includes a glue application frame (301). A connecting pipe (302) is provided on the top of the glue application frame (301). A glue outlet (303) is provided on the bottom of the glue application frame (301). The pressing module (4) includes two sets of pressing rollers (401) arranged symmetrically on the top and bottom. A pressing motor (402) is fixedly connected to one side of one set of pressing rollers (401).

2. The book block mounting and gluing system according to claim 1, characterized in that, The paper feeding module (2) is provided with a limiting mechanism (6) on one side near the frame (1). The limiting mechanism (6) includes two sets of symmetrically arranged limiting rods (601). One end of each of the two sets of limiting rods (601) is fixedly connected to the fixed panel (202). The other end of each of the two sets of limiting rods (601) is provided with a horizontal plate (602). A sliding groove (603) is provided at the bottom of each of the two sets of limiting rods (601). A limiting block (604) is installed at the bottom of each of the two sets of limiting rods (601).

3. The book block mounting and gluing system according to claim 1, characterized in that, Both ends of the two sets of pressing rollers (401) are provided with scraping mechanisms (8). The scraping mechanism (8) includes a connecting block (801), a scraper (802) is provided on one side of the connecting block (801), and a collection groove (803) is provided on one side of the connecting block (801).

4. The book block mounting and gluing system according to claim 1, characterized in that, A control panel (7) is provided on one side of the frame (1), and the control panel (7) is electrically connected to the paper feeding module (2) and the pressing module (4).

5. A book block mounting and bonding system according to claim 1, characterized in that, The glue applicator (301) is provided in multiple sets, and the multiple sets of glue applicators (301) are arranged in an array at the bottom of the glue applicator (301), and the multiple sets of glue applicators (301) are all connected to the connecting pipe (302).

6. A book block mounting and bonding system according to claim 3, characterized in that, A threaded shaft (804) is rotatably connected to one side of the scraper (802), and the threaded shaft (804) is threadedly connected to the connecting block (801). A sliding plate (805) is provided on one side of the collecting groove (803), and the sliding plate (805) is slidably connected to the connecting block (801).

7. A book block mounting and bonding system according to claim 1, characterized in that, The front of the discharge platform (5) is provided with an extension plate (501), which is located on one side of the two sets of pressing rollers (401).

8. A book block mounting and bonding system according to claim 1, characterized in that, Both sets of connecting rods (208) have a rubber pad (209) at one end.

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