A large-diameter plastic pipe winding machine

Abstract

This utility model provides a large-diameter plastic pipe winding machine, which includes: a base, with a mounting seat fixedly connected to the bottom side surface of the base; a winding mechanism, installed on the top left side surface of the base, used for winding large-diameter plastic pipes; a limiting component, installed on the side surface of the winding mechanism, used for limiting the winding of large-diameter plastic pipes; and a fixing column, fixedly connected to the top right side surface of the base, with a cable routing mechanism fixedly connected to its top. The cable routing mechanism facilitates the movement and winding of large-diameter plastic pipes, improves the uniformity of cable routing on the winding rack, reduces manual labor, shortens roll change time, supports high-speed production to prevent deformation, improves tightness, reduces surface damage, avoids interruptions and damage to large-diameter plastic pipes, reduces maintenance costs, and increases reel capacity.

Description

Technical Field

[0001] This utility model relates to the technical field of large-diameter plastic pipe winding machines, and is a large-diameter plastic pipe winding machine. Background Technology

[0002] Pipe winding equipment is a key component in the production lines for plastic pipes, metal pipes, etc. Large-diameter plastic pipes (such as HDPE double-wall corrugated pipes and PVC solid-wall pipes) are usually produced using continuous extrusion processes, and the length of the pipes can reach tens or even hundreds of meters.

[0003] Some large-diameter plastic pipes are excessively long. Due to their excessive length, they are prone to being dragged and interrupted during the pipe production process. Furthermore, large-diameter plastic pipes occupy a lot of space, making them inconvenient to store and affecting the stable processing of pipe production. Utility Model Content

[0004] This invention addresses the technical problem of large-diameter plastic pipe winding machines, which provide a solution to the issue that excessively long pipes are easily dragged and interrupted during pipe production, and that large-diameter plastic pipes occupy a large amount of space, making them inconvenient to store and affecting the stable processing of pipe production.

[0005] This utility model solves the above-mentioned technical problems through the following technical solutions:

[0006] This utility model provides a large-diameter plastic pipe winding machine, the large-diameter plastic pipe winding machine comprising:

[0007] A base, wherein a mounting bracket is fixedly connected to the bottom side surface of the base;

[0008] A winding mechanism is installed on the top surface of the left end of the base, and the winding mechanism is used for winding large-diameter plastic pipes.

[0009] A limiting component is installed on the side surface of the winding mechanism and is used to limit the winding of large-diameter plastic tubes;

[0010] A fixed column is fixedly connected to the top surface of the right end of the base, and a cable routing mechanism is fixedly connected to the top of the fixed column.

[0011] Furthermore, the winding mechanism includes a bracket, a winding motor, a winding frame, an arc-shaped plate, a fixed base, and fixing bolts. The bracket is fixedly connected to the top side surface of the base. The winding motor is installed on the top side surface of the bracket. The winding frame is sleeved on the output shaft surface of the winding motor. A fixing plate is fixedly connected to the side surface of the winding frame. A fixing bolt is threaded through the surface of the fixing plate. A fixing base is rotatably connected to the end of the fixing bolt. An arc-shaped plate is fixedly connected to the side surface of the fixing base.

[0012] Furthermore, the arc-shaped plate has a circular arc-shaped cross-section when viewed from above, and fixed seats are symmetrically installed on the side surface of the arc-shaped plate.

[0013] Furthermore, the limiting component includes a mounting platform, an electric push rod, a guide rod, and a limiting plate. The mounting platform is fixedly connected to the side surface of the bracket, and the electric push rod is fixedly connected to the bottom side of the mounting platform. The output end of the electric push rod is fixedly connected to the limiting plate.

[0014] Furthermore, guide rods are fixedly connected to the bottom sides of opposite ends of the limiting plate, and the bottom ends of the guide rods slide through the surface of the mounting platform.

[0015] Furthermore, the wiring mechanism includes a guide rail, a servo motor, a movable seat, and auxiliary components. The guide rail is fixedly connected to the top surface of the fixed column, the servo motor is fixedly connected to the side surface of the guide rail, the output end of the servo motor is connected to a threaded column, the movable seat is threadedly sleeved on the surface of the threaded column, and the auxiliary components are fixedly connected to the top side surface of the movable seat.

[0016] Furthermore, the auxiliary component includes a connecting seat, an auxiliary wheel, a connecting frame, an adjusting part, a roller, and a guide part. The connecting seat is fixedly connected to the top side of the movable seat. An auxiliary wheel is installed on the top side surface of the connecting seat. An auxiliary frame is fixedly connected to the top of the connecting seat. The adjusting part is installed on the side surface of the auxiliary frame, and the guide part is installed on the surface of another auxiliary frame. The guide part and the adjusting part are connected by a roller.

[0017] Furthermore, the adjustment unit includes a connecting frame, an adjustment motor, a threaded rod, and an adjustment seat. The connecting frame is fixedly connected to the connecting seat, and the adjustment motor is fixedly connected to the top side of the connecting frame. The output end of the adjustment motor is connected to the threaded rod, and the adjustment seat is sleeved on the surface of the threaded rod.

[0018] Furthermore, the guide portion includes an auxiliary frame, a slide block, and a sliding rod. The auxiliary frame is fixedly connected to the top side of the connecting seat, the slide block is slidably connected to the inner cavity of the auxiliary frame, and the sliding rod slidably passes through the surface of the slide block. The sliding rod is fixedly connected to the inner cavity of the auxiliary frame.

[0019] Furthermore, a roller passes through the inner cavity of the roller, and the two opposite ends of the roller are fixedly connected to the slide and the adjusting seat, respectively.

[0020] Based on common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain various preferred embodiments of this utility model.

[0021] The positive and progressive effects of this utility model are as follows:

[0022] The aforementioned large-diameter plastic pipe winding machine, during the winding of large-diameter plastic pipes, clamps the end of the large-diameter plastic pipe using an arc-shaped plate, fixes the pipe end with bolts, and then adjusts the arc-shaped plate to secure the pipe end. The winding motor is then started, driving the winding frame to rotate, which in turn rotates the large-diameter pipe for winding, facilitating the winding operation. The included limiting components help limit the winding of the large-diameter plastic pipe, preventing it from slipping out and improving the stability of the wound pipe. The included cable routing mechanism facilitates the movement and winding of the large-diameter plastic pipe, improving the uniformity of cable routing on the winding frame. This reduces manual labor, shortens roll changeover time, supports high-speed production, prevents deformation, improves tightness, reduces surface damage, avoids interruptions and damage to the large-diameter plastic pipe, lowers maintenance costs, and increases reel capacity. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application.

[0024] Figure 1 This is a three-dimensional structural diagram of the large-diameter plastic pipe winding machine of this utility model.

[0025] Figure 2 This utility model relates to a large-diameter plastic pipe winding machine. Figure 1 A magnified schematic diagram of the structure at point A in the middle.

[0026] Figure 3 This is a three-dimensional structural diagram of the left side of the large-diameter plastic pipe winding machine of this utility model.

[0027] Figure 4 This is a three-dimensional structural diagram of the rear side of the large-diameter plastic pipe winding machine of this utility model.

[0028] Explanation of reference numerals in the attached figures

[0029] 1. Base; 2. Mounting seat; 3. Winding mechanism; 31. Bracket; 32. Winding motor; 33. Winding frame; 34. Curved plate; 35. Fixed seat; 36. Fixing bolt; 4. Limiting component; 41. Mounting platform; 42. Electric push rod; 43. Limiting plate; 44. Guide column; 5. Fixed column; 6. Cable laying mechanism; 61. Guide rail; 62. Servo motor; 63. Moving seat; 64. Auxiliary component; 641. Connecting seat; 642. Auxiliary wheel; 643. Connecting frame; 644. Adjusting motor; 645. Threaded rod; 646. Adjusting seat; 647. Roller; 648. Auxiliary frame; 649. Slide; 6410. Sliding rod. Detailed Implementation

[0030] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0031] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0032] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0033] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0034] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0035] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other.

[0036] like Figure 1-4 As shown, the large-diameter plastic pipe winding machine includes:

[0037] Base 1, with mounting base 2 fixedly connected to the bottom side surface of base 1;

[0038] The winding mechanism 3 is installed on the top surface of the left end of the base 1 and is used to wind up large-diameter plastic pipes.

[0039] Limiting component 4 is installed on the side surface of the winding mechanism 3 and is used to limit the winding of large-diameter plastic tubes.

[0040] The fixed column 5 is fixedly connected to the top surface of the right end of the base 1, and the top of the fixed column 5 is fixedly connected to the cable laying mechanism 6.

[0041] The winding mechanism 3 includes a bracket 31, a winding motor 32, a winding frame 33, an arc plate 34, a fixed seat 35, and a fixing bolt 36. The bracket 31 is fixedly connected to the top side surface of the base 1. The winding motor 32 is installed on the top side surface of the bracket 31. The winding frame 33 is sleeved on the output shaft surface of the winding motor 32. A fixing plate is fixedly connected to the side surface of the winding frame 33. The fixing bolt 36 is threaded through the surface of the fixing plate. The fixing seat 35 is rotatably connected to the end of the fixing bolt 36. The arc plate 34 is fixedly connected to the side surface of the fixing seat 35.

[0042] In the winding of large-diameter plastic pipes, the end of the large-diameter plastic pipe is clamped by the arc plate 34, and the fixing bolt 36 is rotated. The fixing bolt 36 then adjusts the arc plate 34 to fix the end of the large-diameter plastic pipe. Then the winding motor 32 is started, and the winding motor 32 drives the winding frame 33 to rotate. The winding frame 33 drives the large-diameter pipe to rotate and wind it up, which facilitates the winding operation.

[0043] The arc-shaped plate 34 has a circular arc-shaped cross-section when viewed from above, and fixed seats 35 are symmetrically installed on the side surface of the arc-shaped plate 34.

[0044] The limiting component 4 includes a mounting platform 41, an electric push rod 42, a guide rod, and a limiting plate 43. The mounting platform 41 is fixedly connected to the side surface of the bracket 31, and the electric push rod 42 is fixedly connected to the bottom side of the mounting platform 41. The output end of the electric push rod 42 is fixedly connected to the limiting plate 43.

[0045] After winding, the electric push rod 42 is activated, which pushes the fixedly connected limiting plate 43 to move. The limiting plate 43 moves under the limit of the guide rod, thereby limiting the winding of the large-diameter plastic tube to prevent it from falling off, thus improving the winding stability of the large-diameter plastic tube.

[0046] The limiting plate 43 is fixedly connected to the bottom sides of its two ends with guide rods, and the bottom ends of the guide rods slide through the surface of the mounting platform 41.

[0047] The cable laying mechanism 6 includes a guide rail 61, a servo motor 62, a movable seat 63, and an auxiliary component 64. The guide rail 61 is fixedly connected to the top surface of the fixed column 5. The servo motor 62 is fixedly connected to the side surface of the guide rail 61. The output end of the servo motor 62 is connected to a threaded column. The movable seat 63 is threadedly sleeved on the surface of the threaded column. The auxiliary component 64 is fixedly connected to the top side surface of the movable seat 63.

[0048] In the winding of large-diameter plastic tubes, the large-diameter plastic tube passes between the auxiliary wheel 642 and the roller 647. The adjusting motor 644 is activated, driving the threaded rod 645 to rotate. The threaded rod 645 moves the adjusting seat 646 with surface thread adjustment, which in turn moves the roller 647. This allows the roller 647 to limit and press the large-diameter plastic tube, stabilizing its movement. The servo motor 62 drives the threaded column to move, which in turn moves the moving seat 63 with surface thread engagement along the guide rail 61. The guide rail 61 then moves the auxiliary component 64, facilitating the winding of the large-diameter plastic tube. This improves the uniformity of the large-diameter plastic tube's winding on the winding frame 33, reduces manual labor, shortens changeover time, supports high-speed production, prevents deformation, improves tightness, reduces surface damage, avoids interruptions and damage to the large-diameter plastic tube, reduces maintenance costs, and increases reel capacity.

[0049] The auxiliary component 64 includes a connecting seat 641, an auxiliary wheel 642, a connecting frame 643, an adjusting part, a roller 647, and a guide part. The connecting seat 641 is fixedly connected to the top side of the movable seat 63. The auxiliary wheel 642 is installed on the top side surface of the connecting seat 641. The top of the connecting seat 641 is fixedly connected to the auxiliary frame 648. The adjusting part is installed on the side surface of the auxiliary frame 648, and the guide part is installed on the surface of another auxiliary frame 648. The guide part and the adjusting part are connected by the roller 647.

[0050] The adjustment unit includes a connecting frame 643, an adjustment motor 644, a threaded rod 645, and an adjustment seat 646. The connecting frame 643 is fixedly connected to the connecting seat 641. The adjustment motor 644 is fixedly connected to the top side of the connecting frame 643. The output end of the adjustment motor 644 is connected to the threaded rod 645. The adjustment seat 646 is sleeved on the surface of the threaded rod 645.

[0051] The guide portion includes an auxiliary frame 648, a slide block 649, and a sliding rod 6410. The auxiliary frame 648 is fixedly connected to the top side of the connecting seat 641. The slide block 649 is slidably connected to the inner cavity of the auxiliary frame 648. The sliding rod 6410 slidably passes through the surface of the slide block 649. The sliding rod 6410 is fixedly connected to the inner cavity of the auxiliary frame 648.

[0052] The inner cavity of the roller 647 has a roller shaft passing through it, and the two opposite ends of the roller shaft are fixedly connected to the slide 649 and the adjusting seat 646, respectively.

[0053] The circuits, electronic components, and modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this application does not involve any improvement to the software and methods.

[0054] This utility model is not limited to the above-described embodiments. Any changes in its shape or structure fall within the protection scope of this utility model. The protection scope of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model, but all such changes and modifications fall within the protection scope of this utility model.

Claims

1. A large diameter plastic pipe winding machine characterized by, The large-diameter plastic pipe winding machine includes: The base (1) has a mounting seat (2) fixedly connected to the bottom side surface of the base (1); A winding mechanism (3) is installed on the top surface of the left end of the base (1). The winding mechanism (3) is used to wind up large-diameter plastic pipes. Limiting component (4), the limiting component (4) is installed on the side surface of the winding mechanism (3), the limiting component (4) is used to limit the winding of large-diameter plastic pipe; A fixed column (5) is fixedly connected to the top surface of the right end of the base (1), and a wiring mechanism (6) is fixedly connected to the top of the fixed column (5).

2. A large diameter plastic pipe winding machine as claimed in claim 1, characterised in that: The winding mechanism (3) includes a bracket (31), a winding motor (32), a winding frame (33), an arc plate (34), a fixed seat (35), and a fixing bolt (36). The bracket (31) is fixedly connected to the top side surface of the base (1). The winding motor (32) is installed on the top side surface of the bracket (31). The winding frame (33) is sleeved on the output shaft surface of the winding motor (32). A fixing plate is fixedly connected to the side surface of the winding frame (33). A fixing bolt (36) is threaded through the surface of the fixing plate. The fixing seat (35) is rotatably connected to the end of the fixing bolt (36). An arc plate (34) is fixedly connected to the side surface of the fixing seat (35).

3. A large diameter plastic pipe winding machine as claimed in claim 2, characterised in that: The arc plate (34) has a circular arc-shaped cross-section when viewed from above, and fixed seats (35) are symmetrically installed on the side surface of the arc plate (34).

4. A large diameter plastic pipe winding machine as claimed in claim 1, characterized in that: The limiting component (4) includes a mounting platform (41), an electric push rod (42), a guide rod, and a limiting plate (43). The mounting platform (41) is fixedly connected to the side surface of the bracket (31). An electric push rod (42) is fixedly connected to the bottom side of the mounting platform (41). The output end of the electric push rod (42) is fixedly connected to the limiting plate (43).

5. A large diameter plastic pipe winding machine as claimed in claim 4, characterised in that: The limiting plate (43) has guide rods fixedly connected to the bottom sides of its two ends, and the bottom ends of the guide rods slide through the surface of the mounting platform (41).

6. A large diameter plastic pipe winding machine as claimed in claim 1, characterized in that: The wiring mechanism (6) includes a guide rail (61), a servo motor (62), a movable seat (63), and an auxiliary component (64). The guide rail (61) is fixedly connected to the top surface of the fixed column (5). The servo motor (62) is fixedly connected to the side surface of the guide rail (61). The output end of the servo motor (62) is connected to a threaded column. The movable seat (63) is threaded onto the surface of the threaded column. The auxiliary component (64) is fixedly connected to the top side surface of the movable seat (63).

7. A large diameter plastic pipe winding machine as claimed in claim 6, characterised in that: The auxiliary component (64) includes a connecting seat (641), an auxiliary wheel (642), a connecting frame (643), an adjusting part, a roller (647), and a guide part. The connecting seat (641) is fixedly connected to the top side of the movable seat (63). The auxiliary wheel (642) is installed on the top side surface of the connecting seat (641). The top of the connecting seat (641) is fixedly connected to the auxiliary frame (648). The adjusting part is installed on the side surface of the auxiliary frame (648), and the guide part is installed on the surface of another auxiliary frame (648). The guide part and the adjusting part are connected by the roller (647).

8. A large diameter plastic pipe winding machine as claimed in claim 7, characterised in that: The adjustment unit includes a connecting frame (643), an adjustment motor (644), a threaded rod (645), and an adjustment seat (646). The connecting frame (643) is fixedly connected to the connecting seat (641). The adjustment motor (644) is fixedly connected to the top side of the connecting frame (643). The output end of the adjustment motor (644) is connected to the threaded rod (645). The adjustment seat (646) is sleeved on the surface of the threaded rod (645).

9. A large diameter plastic pipe winding machine as claimed in claim 7, characterised in that: The guide portion includes an auxiliary frame (648), a slide block (649), and a sliding rod (6410). The auxiliary frame (648) is fixedly connected to the top side of the connecting seat (641). The slide block (649) is slidably connected to the inner cavity of the auxiliary frame (648). The sliding rod (6410) is slidably passed through the surface of the slide block (649). The sliding rod (6410) is fixedly connected to the inner cavity of the auxiliary frame (648).

10. A large diameter plastic pipe winding machine as claimed in claim 7, characterised in that: The inner cavity of the roller (647) has a roller shaft passing through it, and the two opposite ends of the roller shaft are fixedly connected to the slide (649) and the adjusting seat (646) respectively.

Images