A steaming and color-fixing device for blanket production

By improving the structural design of the steaming and color-fixing device, the steam generator can be quickly disassembled and the roller can be easily cleaned, solving the problems of inconvenient replacement and maintenance and difficult cleaning in traditional devices, and improving the operational stability and service life of the equipment.

CN224451120UActive Publication Date: 2026-07-03NANTONG RUYUFENG TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521694982.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2026-07-03
Estimated Expiration
2035-08-11

AI Technical Summary

Technical Problem

The steam generator of traditional steaming and color-fixing devices is inconvenient to replace and maintain, and the residue inside the chamber is difficult to clean, which affects the stability and effectiveness of the equipment operation.

Method used

A structure including a locking bar, locking block, fixing block and rubber pad is designed to enable quick disassembly and installation of the steam generator, and the disassembly and cleaning process of the roller is simplified by the cooperation of the telescopic shaft and roller.

Benefits of technology

It enables quick replacement of the steam generator and convenient cleaning of the equipment's interior, improving the equipment's operational stability and service life, and reducing steam leakage and wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of steaming and color-fixing technology, and discloses a steaming and color-fixing device for blanket production. The device includes a steaming box with multiple evenly distributed positioning holes on the bottom front side. Multiple evenly distributed rubber pads abut against the bottom front side of the steaming box. Multiple evenly distributed fixing grooves are provided on the rear inner side of the steaming box. Multiple evenly distributed locking blocks are fixedly connected to the front of the steaming box, with locking bars slidably connected to the top of each locking block. Multiple evenly distributed steam generators are slidably connected to the front of the steaming box, with multiple evenly distributed steam outlets on the top of each steam generator. A fixing block is fixedly connected to the rear of each steam generator. In this utility model, the locking bars, locking blocks, fixing blocks, and fixing grooves enable rapid assembly and disassembly of the steam generators, thereby reducing manpower, material resources, and time costs, and also reducing the risk of damage to other components during disassembly.
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Description

Technical Field

[0001] This utility model relates to the field of steaming and color fixing technology, and in particular to a steaming and color fixing device for blanket production. Background Technology

[0002] In the process of blanket production, after the textiles are printed, except for ice dyes and soluble vat dyes, most dyes need to be steamed. For this purpose, a steaming and fixing device for blanket production is used to solve this problem. Steaming, also known as vaporization, involves steaming the textiles printed with color paste in a steam box or steaming chamber filled with steam, so that the dye diffuses or fixes on the textile fibers. The purpose is to allow the printed textiles to absorb moisture and heat up the fibers and color paste film, accelerate the reduction of dye and dissolution on the fibers, and allow the dye to diffuse into the fiber and fix on the fiber.

[0003] Traditional steam generators for color fixing and evaporation are fixed inside the entire device. When they need to be replaced, a large-scale disassembly is required, which is not only very labor-intensive and resource-intensive, but may also damage other parts during the disassembly and replacement process. During the steaming of the blanket, some residues will be left inside the chamber, especially in places that are not easy to disassemble, such as rollers, which may leave dead corners and affect the steaming effect. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a steaming and color-fixing device for blanket production, which aims to improve the problems of inconvenient replacement and maintenance of steam generators and difficulty in cleaning residues inside the chamber in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A steaming and color-fixing device for blanket production includes a steaming chamber with a lid on top. Multiple evenly distributed positioning holes are provided on the bottom front side of the steaming chamber. Multiple evenly distributed rubber pads abut against the bottom front side of the steaming chamber. Multiple evenly distributed fixing grooves are provided on the rear inner side of the steaming chamber. Multiple evenly distributed locking blocks are fixedly connected to the front of the steaming chamber, with locking strips slidably connected to the top of each locking block. Multiple evenly distributed steam generators are slidably connected to the front of the steaming chamber, with multiple evenly distributed steam outlets on the top of each steam generator. A handle is fixedly connected to the front of each steam generator, and a fixing block is fixedly connected to the rear of each steam generator.

[0007] As a further description of the above technical solution:

[0008] The steaming box has multiple evenly distributed rotating holes on its inner front and rear sides. Multiple evenly distributed telescopic shafts are slidably connected to the inner side of the steaming box. Springs are fixedly connected to the opposite side of the telescopic shafts. Multiple evenly distributed locking strips are fixedly connected to the outer side of the telescopic shafts. Rollers are slidably connected to the outer circumference of the telescopic shafts. Multiple evenly distributed sliding grooves are opened on the inner side of the rollers. A drain pipe is fixedly connected to the rear of the steaming box.

[0009] As a further description of the above technical solution:

[0010] The telescopic shaft is slidably connected in the rotating hole, and the locking strip is slidably connected in the sliding groove;

[0011] As a further description of the above technical solution:

[0012] The steaming box has a feed inlet at the bottom right side and a discharge outlet at the top left side.

[0013] As a further description of the above technical solution:

[0014] The steam generator is slidably connected in the positioning hole, and the rubber pad abuts against the positioning hole;

[0015] As a further description of the above technical solution:

[0016] The fixing block is slidably connected in the fixing groove, and the locking bar abuts against the front of the steam generator;

[0017] As a further description of the above technical solution:

[0018] The locking bar abuts against the front of the steaming chamber, and the rubber pad abuts against the outside of the steam generator;

[0019] As a further description of the above technical solution:

[0020] The rubber pad is rectangular.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the quick disassembly function of the steam generator is realized through the cooperation of the locking bar, locking block, fixing block and fixing groove. The equipment operation stability can be guaranteed at the same time as disassembly and installation. The cooperation of rubber pad and positioning hole prevents steam from accumulating into water and flowing out from the positioning hole. At the same time, it can also reduce the wear between the steam generator and the steaming box, thereby extending the service life of the equipment.

[0023] 2. In this utility model, the roller shaft, telescopic shaft, spring and rotating hole work together to make the roller shaft easy and convenient to disassemble, while ensuring the stable operation of the roller shaft. When cleaning is required, simply remove the roller shaft and clean the inside of the steaming chamber. Wastewater can be discharged from the drain pipe, and then the roller shaft can be put back. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of a steaming and color-fixing device for blanket production proposed in this utility model.

[0025] Figure 2 This is a schematic diagram of the steam generator of a steaming and color-fixing device for blanket production proposed in this utility model.

[0026] Figure 3 This is a schematic diagram of the structure of a roller shaft for a steaming and color-fixing device for blanket production proposed in this utility model.

[0027] Figure 4 This is a schematic diagram of the structure of a fixing block for a steaming and color-fixing device for blanket production proposed in this utility model.

[0028] Figure 5 This is a schematic diagram of the drain pipe of a steaming and color-fixing device for blanket production proposed in this utility model.

[0029] Legend:

[0030] 1. Chassis; 2. Guide plate; 3. Support plate; 4. Steel wire; 5. Roller; 6. Support shaft; 7. Water pipe; 8. Nozzle; 9. Fixing block; 10. Fixing plate; 11. Fixing groove; 12. Rotating clamp; 13. Water baffle; 14. Controller; 15. Magnetic tray; 16. Hydraulic rod; 17. Guide plate; 18. Guide groove; 19. Drain hole; 20. Water tank; 21. Filter plate; 22. Telescopic groove; 23. Sewage outlet. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1-5This utility model provides an embodiment of a steaming and color-fixing device for blanket production, comprising a steaming chamber 1. The steaming chamber 1 provides a mounting carrier for other components, and the steaming of the blanket also takes place inside it. A chamber cover 4 is installed on the top of the steaming chamber 1, providing a relatively sealed environment for the operation of the equipment. Multiple evenly distributed positioning holes 10 are opened on the bottom front side of the steaming chamber 1, providing a channel for the installation and removal of a steam generator 5. Multiple evenly distributed rubber pads 11 are abutted on the bottom front side of the steaming chamber 1. The rubber pads 11 are to prevent steam from condensing into water and leaking from the positioning holes 10. The rubber pads 11 are rectangular, and the rectangular design is to better fit the shape of the steam generator 5. The rubber pads 11 abut against the inside of the positioning holes 10 and against the outside of the steam generator 5. Multiple evenly distributed fixing grooves 9 are opened on the rear inner side of the steaming chamber 1. Multiple evenly distributed fixing grooves 9 are fixedly connected to the front of the steaming chamber 1. The fabric has a locking block 12, and a locking bar 13 is slidably connected to the top of the locking block 12. The locking block 12 and the locking bar 13 can lock the steam generator 5 inside the steaming box 1, and also ensure its operational stability. The locking bar 13 abuts against the front of the steam generator 5 and the front of the steaming box 1. Multiple evenly distributed steam generators 5 are slidably connected to the front of the steaming box 1. The steam generator 5 is the main component for the steaming of the blanket. The steam generator 5 is slidably connected in the positioning hole 10. Multiple evenly distributed steam outlet holes 6 are opened on the top of the steam generator 5. The steam generated by the steam generator 5 after operation flows out from the steam outlet holes 6, which steams the blanket. The front of the steam generator 5 is fixedly connected to the handle 7, which is convenient for removing the steam generator 5. The rear of the steam generator 5 is fixedly connected to the fixing block 8. The fixing block 8 and the fixing groove 9 can stabilize the steam generator 5 inside the steaming box 1. The fixing block 8 is slidably connected in the fixing groove 9.

[0033] Reference Figures 2-4In one embodiment of this utility model, a plurality of evenly distributed rotating holes 19 are provided on the front and rear sides of the inner side of the steaming box 1. A plurality of evenly distributed telescopic shafts 14 are slidably connected to the inner side of the steaming box 1. The telescopic shafts 14, in conjunction with the rotating holes 19, can achieve the function of rotation. At the same time, the rotating holes 19 also provide installation space for the telescopic shafts 14. The telescopic shafts 14 are slidably connected in the rotating holes 19. A spring 15 is fixedly connected to one side of the telescopic shafts 14. The elasticity of the spring 15 can squeeze the telescopic shafts 14 to one side and then remove them. The outer side of the telescopic shafts 14 is fixedly connected to... The device has multiple evenly distributed locking strips 17. A roller 16 is slidably connected to the outer periphery of the telescopic shaft 14. The blanket will rotate and move forward by conforming to the outer periphery of the roller 16. Multiple evenly distributed grooves 18 are opened on the inner side of the roller 16. The design of the locking strips 17 and the grooves 18 can prevent the roller 16 from shifting when the device is running, and at the same time, the telescopic shaft 14 can drive the roller 16 to rotate. The locking strips 17 are slidably connected in the grooves 18. A drain pipe 20 is fixedly connected to the rear of the steaming box 1. Wastewater generated during the steaming and cleaning processes can be discharged through the drain pipe 20.

[0034] Reference Figure 1 and Figure 5 In one embodiment of this utility model, a feed inlet 2 is provided at the bottom right side of the steaming box 1, and a discharge outlet 3 is provided at the top left side of the steaming box 1. The blanket enters from the feed inlet 2, then steams along the predetermined internal route and comes out from the discharge outlet 3, and then proceeds with subsequent operations.

[0035] Working principle: When the steam generator 5 needs to be replaced, first slide the locking bar 13 upward to disengage from the locking block 12. After unlocking, pull the steam generator 5 outward through the handle 7. The fixing block 8 will slide out of the fixing groove 9, and then the replacement operation can be performed. When the inside of the equipment needs to be cleaned, first press the telescopic shaft 14 to one side. Due to the elasticity of the spring 15, the telescopic shaft 14 will disengage from the rotating hole 19. Then take out the roller 16 upward and clean the inside of the steaming box 1. After cleaning, the telescopic shaft 14 can be aligned with the rotating hole 19 and inserted. Under the elasticity of the spring 15, the telescopic shaft 14 on the other side can be aligned with the rotating hole 19 and inserted to complete the installation.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A steaming and fixing device for blanket production, comprising a steaming box (1), characterized by: The top of the steaming box (1) is fitted with a box cover (4). The bottom front of the steaming box (1) has multiple evenly distributed positioning holes (10). The bottom front of the steaming box (1) is abutted by multiple evenly distributed rubber pads (11). The rear inner side of the steaming box (1) has multiple evenly distributed fixing grooves (9). The front of the steaming box (1) is fixedly connected to multiple evenly distributed locking blocks (12). The top of the locking blocks (12) is slidably connected to a locking strip (13). The front of the steaming box (1) is slidably connected to multiple evenly distributed steam generators (5). The top of the steam generators (5) has multiple evenly distributed steam outlet holes (6). The front of the steam generators (5) is fixedly connected to a handle (7). The rear of the steam generators (5) is fixedly connected to a fixing block (8).

2. A steaming and fixing device for blanket production according to claim 1, characterized in that: The steaming box (1) has multiple evenly distributed rotating holes (19) on its inner front and rear sides. Multiple evenly distributed telescopic shafts (14) are slidably connected to the inner side of the steaming box (1). A spring (15) is fixedly connected to one side of the telescopic shafts (14). Multiple evenly distributed retaining strips (17) are fixedly connected to the outer side of the telescopic shafts (14). A roller shaft (16) is slidably connected to the outer circumference of the telescopic shafts (14). Multiple evenly distributed sliding grooves (18) are opened on the inner side of the roller shaft (16). A drain pipe (20) is fixedly connected to the rear of the steaming box (1).

3. A steaming and fixing device for blanket production according to claim 2, characterized in that: The telescopic shaft (14) is slidably connected in the rotating hole (19), and the locking strip (17) is slidably connected in the groove (18).

4. A steaming and fixing apparatus for blanket production according to claim 1, characterized in that: The steaming box (1) has a feed inlet (2) at the bottom right side and a discharge outlet (3) at the top left side.

5. A steaming and fixing apparatus for blanket production according to claim 1, characterized in that: The steam generator (5) is slidably connected in the positioning hole (10), and the rubber pad (11) abuts against the positioning hole (10).

6. A steaming and fixing apparatus for blanket production according to claim 1, characterized in that: The fixing block (8) is slidably connected in the fixing groove (9), and the locking bar (13) abuts against the front of the steam generator (5).

7. A steaming and fixing apparatus for blanket production according to claim 1, characterized in that: The locking bar (13) abuts against the front of the steaming box (1), and the rubber pad (11) abuts against the outside of the steam generator (5).

8. A steaming and fixing apparatus for blanket production according to claim 1, characterized in that: The rubber pad (11) is rectangular.