Tensioned decorative wrap

Abstract

This utility model discloses a tension decorative soft pack, characterized by comprising an aluminum alloy frame, filling cotton, and covering fabric. The aluminum alloy frame includes several aluminum alloy profile components, and a fixing groove is provided in the aluminum alloy frame. An assembly fastener is movably disposed in the fixing groove, and the aluminum alloy profile components are assembled and fixed into one piece by the assembly fastener, realizing the splicing and installation of the entire aluminum alloy frame. The covering fabric is covered on the end face of the aluminum alloy frame, and the filling cotton is fixed on the aluminum alloy frame. The aluminum alloy frame is provided with a fabric hiding groove to ensure that excess fabric can be quickly hidden, while simplifying the installation process and preserving visual aesthetics. This utility model, through its minimalist quick-installation structural design and mechanical optimization, significantly simplifies the production process of tension soft packs, improves the yield rate, reduces manufacturing costs, and at the same time ensures the structural strength and installation reliability of the product.

Description

Technical Field

[0001] This utility model relates to the field of building decoration materials technology, and more specifically to a tension soft padding system, which is particularly suitable for soft padding decoration of walls, ceilings and other surfaces in the field of architectural acoustic decoration. Background Technology

[0002] In the field of modern architectural decoration, tension-supported wall panels are widely used in various architectural spaces such as hotels, theaters, and conference rooms due to their unique decorative effects and excellent acoustic performance. However, the aluminum alloy frames of existing tension-supported wall panels have many problems that urgently need to be solved. Traditional aluminum alloy frames are usually assembled from multiple parts. This complex structure makes the processing extremely cumbersome. Each part not only requires individual cutting, shaping, and grinding, but also requires extremely high precision during assembly. Even slight deviations can affect the stability of the overall structure, greatly increasing the difficulty and uncertainty in the production process. The multi-part structure directly leads to a significant increase in the number of molds needed and a significant increase in the complexity of mold design. Each part requires a specially designed mold, which greatly increases the cost of mold purchases and becomes a major factor contributing to the high product cost. At the same time, the complex cavity design and redundant structure of traditional frames not only cause a lot of waste of raw materials and reduce material utilization, but also weaken the overall strength of the profile to a certain extent, affecting the quality and service life of the product. In addition, the multi-process processing and assembly process results in low production efficiency, making it difficult to guarantee the yield rate during production. Frequent defective products further increase production costs and the difficulty of quality control. The root cause of these problems lies in the insufficient optimization of the design concept and manufacturing process of traditional tension-supported aluminum alloy frames, which complicates the entire production process and severely restricts the market competitiveness of the products. Therefore, it is urgent to innovate and improve its structure. Summary of the Invention

[0003] The purpose of this utility model is to provide a stable, reliable, cost-effective, material-efficient, and production-efficient tension decorative soft packing to overcome the shortcomings of existing technologies.

[0004] This utility model achieves the above-mentioned objectives using the following technical solution: a tension decorative soft pack, characterized in that it includes an aluminum alloy frame, filling cotton, and covering fabric; the covering fabric is applied to the end face of the aluminum alloy frame, the filling cotton is fixed to the aluminum alloy frame, the aluminum alloy frame is provided with a fabric hiding groove to ensure that excess fabric can be quickly hidden, while simplifying the installation process and preserving visual aesthetics; the aluminum alloy frame is provided with a fixing groove, in which an assembly fastener is movably installed to realize the splicing and installation of the entire aluminum alloy frame, facilitating transportation and on-site construction.

[0005] As a further explanation of the above solution, the aluminum alloy frame includes several aluminum alloy profile components. The aluminum alloy profile components are integrated molding structures formed by extrusion of a single profile. Through the single-piece aluminum alloy extrusion molding process, the functions that originally required multiple parts to cooperate are integrated into a single profile, which greatly simplifies the mold design and reduces the mold development cost by more than 50%.

[0006] Furthermore, the assembly fastener is in the form of an L-shaped corner bracket, equipped with fasteners, and several aluminum alloy profile components are assembled and fixed together by the assembly fastener.

[0007] Furthermore, the wall thickness δ of the fixing groove is 2.0-3.0mm to improve the profile's resistance to deformation; the number of redundant chambers is reduced, and the design of multi-chamber support is replaced by strengthening key parts, which reduces material consumption by 10%-15% while ensuring strength.

[0008] Furthermore, the aluminum alloy frame has a beveled side, and the fabric groove is distributed around the circumference of the aluminum alloy frame and set on the bevel. This bevel design, in conjunction with the fabric groove, allows the covering fabric to better fit the aluminum alloy frame during installation, ensuring the decorative effect.

[0009] Furthermore, the depth D of the concealed fabric groove is 8-15mm and the width W is 3-6mm, ensuring that excess fabric can be quickly gathered and hidden, improving assembly efficiency, saving labor costs, and at the same time taking into account visual aesthetics, making the surface of the soft pack flat and beautiful.

[0010] Furthermore, the lower side of the concealed fabric groove is provided with an outwardly inclined extended edge. The fabric extends outward from the concealed fabric groove on one side of the aluminum alloy frame, closely adhering to the extended edge on that side. After covering the end face of the aluminum alloy frame, it adheres closely to the extended edge on the other side and finally enters the concealed fabric groove on the other side of the aluminum alloy frame. This design allows the fabric to adhere more tightly to the aluminum alloy frame during the covering process, ensuring the covering effect and preventing the fabric from loosening or wrinkling.

[0011] Furthermore, a C-shaped edge is provided on the inner side of the aluminum alloy frame, and the edge of the filling cotton is inserted into the groove of the C-shaped edge. Through this simple and effective fixing method, a stable connection between the filling cotton and the aluminum alloy frame is achieved, ensuring the overall structural stability of the soft pack.

[0012] The beneficial effects that this utility model can achieve by adopting the above-mentioned technical solution are:

[0013] This utility model adopts a tension soft-pack structure mainly composed of an aluminum alloy frame, filling cotton, and covering fabric. It integrates the fixing slot and fabric hiding slot, which originally needed to be made and installed separately, into a whole profile. This design not only simplifies the production process and reduces assembly steps, but also reduces mold development and production costs. Mold development costs are reduced by more than 50%, labor costs are reduced by 30%, production efficiency is increased by more than 30%, and the yield rate is increased by more than 8%. It features a minimalist and quick-assembly structure design. The specially designed fabric hiding slot structure allows excess covering fabric to be quickly hidden inside. By precisely controlling the length, width, and proportion parameters of the fabric hiding slot, it is ensured that excess fabric can be quickly closed and hidden, improving assembly efficiency, saving labor costs, and also taking into account visual aesthetics. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a cross-sectional structural diagram of the present invention.

[0016] Figure 3 This is a cross-sectional structural diagram of an aluminum alloy profile assembly.

[0017] Explanation of reference numerals in the attached drawings: 1. Aluminum alloy frame; 1-1. Aluminum alloy profile assembly; 1-2. Fixing groove; 1-3. Fabric concealing groove; 1-4. Bevel; 1-5. Outward flaring edge; 1-6. C-shaped edge; 2. Filling cotton; 3. Covering fabric; 4. Assembly fasteners. Detailed Implementation

[0018] In the description of this utility model, it should be noted that the directional terms such as "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature, and in this description of the utility model, "at least" means one or more, unless otherwise explicitly specified.

[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "assembly," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can also refer to a mechanical connection; they can refer to a direct connection or a connection through an intermediate medium; or they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0021] In this utility model, unless otherwise specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "below," and "over" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Above," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0022] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings, making the technical solution and beneficial effects of this utility model clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0023] like Figures 1-3As shown, this utility model is a tension decorative soft panel, including an aluminum alloy frame 1, filling cotton 2, and covering fabric 3. The covering fabric 3 is applied to the end face of the aluminum alloy frame 1, and the filling cotton 2 is fixed to the aluminum alloy frame 1. The aluminum alloy frame includes multiple aluminum alloy profile components 1-1 distributed in four directions: front, back, left, and right. The aluminum alloy frame 1 is provided with fixing grooves 1-2, and mounting fasteners 4 are movably installed in the fixing grooves 1-2. The mounting fasteners 4 are in the form of L-shaped corner brackets and are equipped with fasteners. The multiple aluminum alloy profile components can be assembled and fixed into one piece through the mounting fasteners and fasteners, realizing the splicing and installation of the entire aluminum alloy frame, which is convenient for transportation and on-site construction. The aluminum alloy frame 1 is provided with fabric hiding grooves 1-3 to ensure that excess fabric can be quickly hidden, while simplifying the installation process and preserving visual aesthetics. The aluminum alloy frame 1 has a beveled surface 1-4 on its side. Fabric grooves 1-3 are distributed circumferentially along the aluminum alloy frame 1 and positioned on the beveled surface 1-4. This beveled design, combined with the fabric grooves, allows the covering fabric to better conform to the aluminum alloy frame during installation, ensuring a superior decorative effect. The lower side of the fabric groove has an outwardly extending edge 1-5. The fabric extends outward from the fabric groove on one side of the aluminum alloy frame, closely adhering to the outer edge 1-5 on that side. After covering the end face of the aluminum alloy frame, it adheres closely to the outer edge 1-5 on the other side, finally entering the fabric groove 1-3 on the other side of the aluminum alloy frame. This design allows the fabric to fit more tightly to the aluminum alloy frame 1 during the covering process, ensuring a good covering effect and preventing the fabric from loosening or wrinkling. The inner side of the aluminum alloy frame 1 has a C-shaped edge 1-6. The edge of the filling cotton is inserted into the groove of the C-shaped edge 1-6. This simple yet effective fixing method achieves a stable connection between the filling cotton and the aluminum alloy frame, ensuring the overall structural stability of the soft-pack.

[0024] The manufacturing process includes: aluminum alloy frame production: using a single-piece aluminum alloy extrusion molding process to produce aluminum alloy profile components according to design requirements, directly forming fixing grooves, fabric concealment grooves, C-shaped edges, bevels, and outward-expanding edge structures on the profiles. The wall thickness of the fixing grooves is controlled between 2.0-3.0mm to ensure the profile's resistance to deformation; the fabric concealment grooves are rationally designed with a depth of 8-15mm and a width of 3-6mm. Filling cotton preparation: Filling cotton of appropriate specifications is cut according to the dimensions of the aluminum alloy frame. Covering fabric preparation: Suitable covering fabric is selected, cut according to the dimensions of the soft pack, and a certain amount of allowance is reserved for concealment within the fabric concealment grooves.

[0025] During installation, the assembly fasteners are first installed in the fixing grooves of the aluminum alloy profile components. Several aluminum alloy profile components are then assembled into the desired shape of the aluminum alloy frame using these fasteners. Next, the edge of the filling cotton is inserted into the C-shaped groove on the inner side of the aluminum alloy frame to secure it. Finally, starting from the concealed fabric groove on one side of the aluminum alloy frame, the covering fabric extends outwards, closely adhering to the outer edge of that side. After covering the end face of the aluminum alloy frame, it is then closely adhering to the outer edge of the other side. Finally, the excess fabric is tucked into the concealed fabric groove on the other side of the aluminum alloy frame, completing the installation of the covering fabric. Through the above manufacturing and assembly steps, the production and installation of this utility model of tension decorative soft padding can be completed. This soft padding structure is stable and reliable, easy to install, and has excellent decorative effect and acoustic performance.

[0026] Compared with existing technologies, this utility model adopts a tension-supported soft-pack structure mainly composed of an aluminum alloy frame, filling cotton, and covering fabric. It integrates the fixing slots and fabric concealment slots, which originally required separate fabrication and installation, into a single integrated profile. This innovative design offers several advantages. In terms of production process, it simplifies the production flow, reduces assembly steps, and lowers the skill requirements for workers, making the production process more efficient and stable. Compared to traditional designs, it reduces labor costs by 30%, increases production efficiency by over 30%, and improves the yield rate by over 8%, significantly enhancing production efficiency. Regarding cost control, the single-piece aluminum alloy extrusion molding process greatly simplifies mold design, reduces mold development costs, and simultaneously reduces material consumption and improves material utilization, further reducing production costs. In terms of installation and use, the specially designed fabric concealment slot structure can quickly hide excess covering fabric. By precisely controlling the length, width, and proportion parameters of the concealment slot, it ensures that excess fabric can be quickly concealed, improving assembly efficiency while maintaining visual aesthetics and ensuring the decorative effect after soft-pack installation. In summary, the tension decorative soft panel provided by this utility model has significant advantages in terms of structural design, production process, cost control, and installation and use, and has good market application prospects.

[0027] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present utility model, and these all fall within the protection scope of the present utility model.

Claims

1. A tensioned decorative wrap, characterized in that, It includes an aluminum alloy frame, filling cotton, and covering fabric. The aluminum alloy frame includes several aluminum alloy profile components. The aluminum alloy frame is provided with a fixing groove and a fabric hiding groove. An assembly fastener is movably installed in the fixing groove. The aluminum alloy profile components are assembled and fixed into one piece through the assembly fastener, so as to realize the splicing and installation of the entire aluminum alloy frame. The fabric is covered on the end face of the aluminum alloy frame, and the filling cotton is fixed on the aluminum alloy frame.

2. A tensioned decorative soft package according to claim 1, wherein The aluminum alloy profile assembly is an integrated molding structure formed by extruding a single profile, and the wall thickness δ of the fixing groove is 2.0-3.0mm.

3. The tensioned decorative wrap of claim 1, wherein, The mounting fasteners are L-shaped corner brackets, which are equipped with fasteners.

4. A tension-decorative soft packing according to claim 1, characterized in that, The aluminum alloy frame has a beveled side, and the fabric groove is distributed around the circumference of the aluminum alloy frame and set on the beveled side.

5. The tensioned trim soft bag of claim 1, wherein, The depth D of the cloth groove is 8-15mm, and the width W is 3-6mm.

6. The tensioned trim soft bag of claim 1, wherein, The lower side of the fabric groove is provided with an outwardly inclined extended edge. The fabric extends outward from the fabric groove on one side of the aluminum alloy frame, closely adheres to the extended edge on that side, covers the end face of the aluminum alloy frame, closely adheres to the extended edge on the other side, and finally enters the fabric groove on the other side of the aluminum alloy frame.

7. The tensioned trim soft bag of claim 1, wherein, The inner side of the aluminum alloy frame is provided with a C-shaped edge, and the edge of the filling cotton is inserted into the groove of the C-shaped edge.

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