An integrated device for detecting quality of aluminum woven product

Abstract

This utility model belongs to the technical field of aluminum woven product testing devices, and particularly relates to an integrated device for quality testing of aluminum woven products. It includes a base, with a support rod fixedly connected to one side of the top of the base. A magnifying glass, a rotating mechanism, and an angle-adjusting mechanism are sequentially arranged on the support rod from top to bottom. The angle-adjusting mechanism includes a tray horizontally fixed to the support rod, and an angle-adjusting component is arranged on the tray. The rotating mechanism includes a rotating component and multiple sets of fixing components arranged on the rotating component. The fixing components are used to fix the aluminum woven product, and the rotating component is arranged on the angle-adjusting component. This utility model, by using a rotating mechanism with multiple sets of fixing components, facilitates the fixing and rotation of the aluminum woven product. Combined with the angle-adjusting mechanism, it can flexibly adjust the testing angle, covering easily overlooked areas such as the product surface, edges, and structural connections, eliminating blind spots and improving testing efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of aluminum woven product testing devices, and particularly relates to an integrated device for quality testing of aluminum woven products. Background Technology

[0002] Aluminum woven products, a modern handicraft originating from traditional Chinese intangible cultural heritage techniques such as willow weaving and straw weaving, are gaining popularity for their unique metallic texture and creative designs. Using aluminum wire as a paintbrush and pliers as a tool, artisans weave countless shapes, embodying both the wisdom of ancient techniques and the vitality of contemporary aesthetics.

[0003] Using traditional techniques such as nailing, wrapping, and knotting, combined with modern designs such as contrasting density and interlacing warp and weft, a three-dimensional, relief-like effect is created. For example, weaving "peacocks" and "dragons and phoenixes" requires warp and weft interlacing. Currently, most aluminum woven products are handmade, and imperfections are inevitable. This requires workers to conduct visual inspections, such as for minor cracks, holes, and uneven weaving density. At present, there are no testing devices for aluminum woven products on the market, and relying solely on operators to visually inspect them is inefficient.

[0004] Therefore, it is necessary to propose an integrated device for quality inspection of aluminum woven products to solve the above-mentioned technical problems. Utility Model Content

[0005] The purpose of this invention is to provide an integrated device for quality inspection of aluminum woven products, so as to solve the problems existing in the prior art.

[0006] To achieve the above objectives, this utility model provides an integrated device for quality inspection of aluminum woven products, including a base. A support rod is fixedly connected to one side of the top of the base. A magnifying glass, a rotating mechanism, and an angle adjustment mechanism are arranged sequentially from top to bottom on the support rod. The angle adjustment mechanism includes a tray horizontally fixedly connected to the support rod, and an angle adjustment component is arranged on the tray. The rotating mechanism includes a rotating component and multiple sets of fixing components arranged on the rotating component. The fixing components are used to fix the aluminum woven products, and the rotating component is arranged on the angle adjustment component.

[0007] The optimized angle adjustment assembly includes two brackets fixedly connected to the top of the tray, with a lead screw rotatably connected between the two brackets. The end of the lead screw away from the support rod is driven by a driving component. A second connecting rod is vertically fixedly connected to the end of the top of the tray near the driving component. One end of the housing is hinged to the top of the second connecting rod. A slider is threaded onto the lead screw, and one end of a first connecting rod is hinged to the slider. The other end of the first connecting rod is hinged to the other end of the housing.

[0008] The optimized rotating assembly includes a rotating shaft rotatably connected to the middle of the housing, one end of the rotating shaft being connected to a worm gear, a worm being rotatably connected to the housing, the worm meshing with the worm gear, the worm penetrating the side wall of the housing and being connected to a crank handle, and the other end of the rotating shaft penetrating the top wall of the housing and being coaxially fixedly connected to a turntable.

[0009] In the optimized configuration, the fixing component includes a fixing plate, a pressure plate is fixedly connected to the top of the fixing plate, a pull strap is fixedly connected to the fixing plate, and a strong magnet is adhered to the bottom of the fixing plate, the strong magnet being magnetically attracted to the turntable.

[0010] The optimized driving component is either a motor or a crank handle.

[0011] In the optimized configuration, a sleeve is slidably fitted onto the support rod, an adjusting bolt is threaded onto the sleeve, a magnifying glass frame is hinged onto the sleeve, the magnifying glass is fixed onto the magnifying glass frame, and an adjusting bolt is threaded onto the hinge joint between the magnifying glass frame and the sleeve.

[0012] In an optimized configuration, multiple LED lights are arranged circumferentially on the side wall of the magnifying glass frame.

[0013] The base is optimized by having multiple support feet at its bottom.

[0014] Compared with the prior art, the present invention has the following advantages and technical effects:

[0015] This utility model provides an integrated device for quality inspection of aluminum woven products. It uses a rotating mechanism to carry multiple sets of fixing components, which facilitates the fixing and rotation of aluminum woven products. With the help of the angle adjustment mechanism, the inspection angle can be flexibly adjusted to cover easily overlooked areas such as the product surface, edges and structural joints, eliminating inspection blind spots and improving inspection efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of an integrated device for quality inspection of aluminum woven products proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the fixing component in this utility model;

[0019] The components are as follows: 1. Base; 2. Support rod; 3. Tray; 4. Bracket; 5. Slider; 6. Connecting rod one; 7. Crank handle one; 8. Worm gear; 9. Turntable; 10. Strong magnet; 11. Sleeve; 12. Adjusting bolt one; 13. Adjusting bolt two; 14. Magnifying glass frame; 15. LED light; 16. Pressure plate; 17. Pull strap; 18. Fixing plate; 19. Rotating shaft; 20. Worm gear; 21. Box body; 22. Connecting rod two; 23. Crank handle two; 24. Lead screw; 25. Support foot. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0022] The technical terms used in the embodiments are explained below:

[0023] Strong magnets typically refer to neodymium iron boron (NdFeB) magnets, one of the strongest permanent magnet materials currently available, widely used in industry, technology, and daily life. The following is a detailed analysis of strong magnets:

[0024] I. Core Features:

[0025] Material composition: It is composed of neodymium (Nd), iron (Fe), boron (B) and small amounts of other elements (such as cobalt and dysprosium), and is made by powder metallurgy.

[0026] Key performance characteristics: High magnetic energy product: The magnetic energy per unit volume far exceeds that of traditional magnets (such as ferrites), with a small size but strong magnetic force.

[0027] High coercivity: Strong resistance to demagnetization, suitable for high temperature or dynamic environments.

[0028] Brittleness: It is brittle and easily breaks under external force, so impact should be avoided.

[0029] Poor corrosion resistance: The surface needs to be electroplated (such as with nickel or zinc) or coated for protection.

[0030] II. Main application areas:

[0031] Electronics and Electrical Engineering: Magnetic circuit systems in speakers, headphones, and microphones. Core components of hard disk drives, servo motors, and brushless motors.

[0032] Medical equipment: Strong magnetic field source for magnetic resonance imaging (MRI). Magnetic therapy devices, targeted drug delivery systems.

[0033] New Energy and Transportation: Permanent Magnet Generators for Wind Turbines. Suspension and Guiding Systems for Maglev Trains.

[0034] The drive motor of an electric vehicle.

[0035] Industrial and mechanical applications: Magnetic chucks, magnetic separators, and clamps in automated production lines. Magnetic components in flow meters and speed sensors.

[0036] Consumer products: magnetic hooks, refrigerator magnets, toys (such as magnetic building blocks).

[0037] Vibration motors and wireless charging modules in smartphones.

[0038] Strong magnets are a cornerstone of modern technology, but they must be used with caution. Proper selection and safe operation can fully leverage their advantage of being "small in size but powerful in energy."

[0039] Reference Figures 1 to 2 As shown, this utility model provides an integrated device for quality inspection of aluminum woven products, including a base 1. A support rod 2 is fixedly connected to one side of the top of the base 1. A magnifying glass, a rotating mechanism and an angle adjustment mechanism are arranged sequentially from top to bottom on the support rod 2. The angle adjustment mechanism includes a tray 3 that is horizontally fixedly connected to the support rod 2. An angle adjustment component is arranged on the tray 3. The rotating mechanism includes a rotating component and multiple sets of fixing components arranged on the rotating component. The fixing components are used to fix the aluminum woven products, and the rotating component is arranged on the angle adjustment component.

[0040] This invention uses a rotating mechanism to carry multiple sets of fixing components, which facilitates the fixing and rotation of aluminum woven products. Combined with an angle adjustment mechanism, it can flexibly adjust the detection angle, covering easily overlooked areas such as the product surface, edges, and structural connections, eliminating detection blind spots and improving detection efficiency.

[0041] Furthermore, the angle adjustment assembly includes two brackets 4 fixedly connected to the top of the tray 3, with a lead screw 24 rotatably connected between the two brackets 4. The end of the lead screw 24 away from the support rod 2 is driven by a drive component. The end of the top of the tray 3 near the drive component is vertically fixedly connected to a second connecting rod 22. The top of the second connecting rod 22 is hinged to one end of the housing 21. A slider 5 is threaded onto the lead screw 24. One end of a first connecting rod 6 is hinged to the slider 5. The other end of the first connecting rod 6 is hinged to the other end of the housing 21.

[0042] The lead screw 24 is driven to rotate by the set driving component. The slider 5 is engaged with the lead screw 24 and limited by the connecting rod 6. The rotational motion of the slider 5 is changed into linear motion. The linear motion of the slider 5 drives the rotation of the connecting rod 6. The connecting rod 6 drives the hinge end of the housing 21 on the connecting rod 22 to rotate, thereby realizing the adjustment of the tilt angle of the housing 21.

[0043] In this embodiment, the cross-section of the box 21 is rectangular, and there are two connecting rods 22, which are hinged to the same side of the bottom of the box 21. There is one connecting rod 6, which is hinged to the middle of the other side of the box 21. The hinge points of the two connecting rods 22 and the one connecting rod 6 with the box 21 form a triangular structure, which improves the stability of the rotation of the box 21.

[0044] Furthermore, the rotating assembly includes a rotating shaft 19 rotatably connected to the middle of the housing 21. One end of the rotating shaft 19 is connected to a worm gear 20. A worm 8 is also rotatably connected to the housing 21. The worm 8 meshes with the worm gear 20. The worm 8 passes through the side wall of the housing 21 and is connected to a crank handle 7. The other end of the rotating shaft 19 passes through the top wall of the housing 21 and is coaxially fixedly connected to a turntable 9.

[0045] By cranking the crank handle 7, the crank handle 7 drives the worm gear 8 to drive the worm wheel 20 to rotate, thereby enabling the worm wheel 20 to drive the rotating shaft 19 and the turntable 9 to rotate. This allows for multi-directional inspection of the aluminum woven products fixed on the turntable 9, improving inspection efficiency.

[0046] In addition, the self-locking property of the worm 8 and worm wheel 20 prevents the turntable 9 from rotating arbitrarily.

[0047] Furthermore, the fixing component includes a fixing plate 18, a pressure plate 16 is fixedly connected to the top of the fixing plate 18, a pull strap 17 is fixedly connected to the fixing plate 18, and a strong magnet 10 is glued to the bottom of the fixing plate 18, which is magnetically attracted to the turntable 9.

[0048] In this embodiment, the turntable 9 is an iron disc, and the pressure plate 16 is a Z-shaped pressure plate. Rubber blocks are adhered to the inner side of the opening of the pressure plate 16, and it is secured to the fixed disc 18 with bolts or by attaching strong magnets to both ends of the pressure plate 16. The fixed disc 18 is made of iron. Thus, the pressure plate 16 can be firmly fixed to the fixed disc 18 by the strong magnetic attraction of the strong magnets. When fixing aluminum woven products, the feet of the animal on the aluminum woven product, such as a peacock, are preferred. The two feet are respectively fitted with the pressure plate 16. Because the rubber blocks adhered inside the opening of the pressure plate 16 are elastic, the feet are protected from being scratched by the pressure plate 16. The side of the fixed disc 18 with the strong magnet 10, where the feet are fixed, is magnetically attracted to the turntable 9. The aluminum woven fabric is then secured. If some aluminum woven fabrics do not have feet, it is preferable to secure them to the finer parts of the fabric, or to directly use hot melt adhesive to bond them to the fixing plate 18 beforehand. Multiple fixing plates 18 can be selected to achieve stable fixation. They are fixed to the turntable 9 by a strong magnet 10. When the test is completed, the pull strap 17 is pulled by hand to force the strong magnet 10 to separate from the turntable 9. Then, the pressure plate 16 for the peacock's feet is removed. It should be noted that the width and length of the pressure plate 16 are determined by the structural characteristics of the aluminum woven fabric to be fixed. Depending on the type of aluminum woven fabric being tested, the fixing components can be set to different specifications and distinguished by color to prevent operators from mixing them up.

[0049] By using a fixed component, aluminum products can be quickly fixed to the turntable 9, thereby improving testing efficiency.

[0050] Furthermore, the driving component is one of the following: a motor or a crank handle.

[0051] In this embodiment, the driving component is crank handle 23.

[0052] Furthermore, a sleeve 11 is slidably fitted on the support rod 2, and an adjusting bolt 12 is threadedly connected to the sleeve 11. A magnifying glass frame 14 is hinged to the sleeve 11, and the magnifying glass is fixed on the magnifying glass frame 14. An adjusting bolt 23 is threadedly connected to the hinge between the magnifying glass frame 14 and the sleeve 11.

[0053] The height of the magnifying glass frame 14 can be adjusted by the sleeve 11. After the height adjustment is completed, tighten the adjusting bolt 12 to prevent the sleeve 11 from sliding. After the angle adjustment of the magnifying glass frame 14 is completed, it can be locked by tightening the adjusting bolt 2 13.

[0054] Furthermore, in order to improve the light source, multiple LED lights 15 are arranged circumferentially on the side wall of the magnifying glass frame 14.

[0055] Furthermore, in order to facilitate the leveling of the base 1, multiple support feet 25 are provided at the bottom of the base 1.

[0056] The integrated quality inspection device for aluminum woven products provided by this utility model works as follows: In use, the aluminum woven product is fixed to the turntable 9 using a fixing assembly. The height and angle of the magnifying glass are adjusted so that the fixed aluminum woven product is directly below the magnifying glass. Then, the crank handle 23 is rotated to drive the lead screw 24 to rotate. The slider 5, engaged with the lead screw 24 and limited by the connecting rod 6, converts its rotational motion into linear motion. This linear motion of the slider 5 drives the rotation of the connecting rod 6, which in turn drives the housing 21 to rotate. The hinge end on 22 rotates, completing the adjustment of the tilt angle of the box 21. Then the operator slowly cranks the crank handle 7. The rotating crank handle 7 drives the worm gear 8 to rotate, and the worm gear 8 drives the worm wheel 20 to rotate, thereby realizing the rotation of the rotating shaft 19 and the turntable 9 by the worm wheel 20. This allows for multi-directional inspection of the aluminum woven products fixed on the turntable 9. When the gap between adjacent aluminum wires is large when viewed visually, a feeler gauge is used for inspection. When a void defect is found, a non-conforming label is affixed and the product is placed in the red box for isolation. When the inspection is qualified, a qualified label is affixed and the product is packed into a box.

[0057] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0058] The above are merely preferred embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application.

Claims

1. An integrated device for quality inspection of aluminum woven products, characterized in that, Includes a base (1), and a support rod (2) is fixedly connected to one side of the top of the base (1). A magnifying glass, a rotating mechanism and an angle adjustment mechanism are arranged sequentially from top to bottom on the support rod (2). The angle adjustment mechanism includes a tray (3) that is horizontally fixedly connected to the support rod (2). An angle adjustment component is arranged on the tray (3). The rotating mechanism includes a rotating component and multiple sets of fixing components arranged on the rotating component. The fixing components are used to fix aluminum woven products. The rotating component is arranged on the angle adjustment component.

2. The aluminum product quality detection integrated device according to claim 1, characterized by, The angle adjustment assembly includes two brackets (4) fixedly connected to the top of the tray (3). A lead screw (24) is rotatably connected between the two brackets (4). A drive component is driven at the end of the lead screw (24) away from the support rod (2). A connecting rod (22) is vertically fixedly connected to the end of the top of the tray (3) near the drive component. One end of the housing (21) is hinged to the top of the connecting rod (22). A slider (5) is threaded onto the lead screw (24). One end of a connecting rod (6) is hinged to the slider (5). The other end of the connecting rod (6) is hinged to the other end of the housing (21).

3. The aluminum product quality detection integrated device according to claim 2, characterized in that, The rotating assembly includes a rotating shaft (19) rotatably connected to the middle of the housing (21). One end of the rotating shaft (19) is connected to a worm gear (20). A worm (8) is also rotatably connected to the housing (21). The worm (8) meshes with the worm gear (20). The worm (8) passes through the side wall of the housing (21) and is connected to a crank handle (7). The other end of the rotating shaft (19) passes through the top wall of the housing (21) and is coaxially fixedly connected to a turntable (9).

4. The aluminum product quality detection integrated device according to claim 3, characterized by, The fixing component includes a fixing plate (18), a pressure plate (16) is fixedly connected to the top of the fixing plate (18), a pull strap (17) is fixedly connected to the fixing plate (18), and a strong magnet (10) is glued to the bottom of the fixing plate (18), and the strong magnet (10) is magnetically attracted to the turntable (9).

5. The integrated device for quality inspection of aluminum woven products according to claim 2, characterized in that, The driving component is one of a motor or a crank handle (23).

6. The aluminum product quality detection integrated device according to claim 1, wherein A sleeve (11) is slidably sleeved on the support rod (2). An adjusting bolt (12) is threadedly connected to the sleeve (11). A magnifying glass frame (14) is hinged to the sleeve (11). The magnifying glass is fixed on the magnifying glass frame (14). An adjusting bolt (13) is threadedly connected to the hinge between the magnifying glass frame (14) and the sleeve (11).

7. The aluminum product quality detection integrated device according to claim 6, characterized by, Multiple LED lights (15) are arranged circumferentially on the side wall of the magnifying glass frame (14).

8. The aluminum product quality detection integrated device according to claim 1, characterized by, The base (1) is provided with a plurality of support feet (25) at its bottom end.

Images