Vacuum heating device for easy thermal insulation

Abstract

This utility model discloses a vacuum heating device with easy heat insulation, relating to the field of vacuum heating technology. The utility model includes a heat insulation component, on the top of which is a heating wire assembly. The heating wire assembly includes a disc-shaped heating wire, which is disposed on the top of the heat insulation component. A positioning seat is fixedly connected to the bottom of the disc-shaped heating wire. This utility model, by employing a four-layer heat insulation plate structure in conjunction with the top heat insulation wire assembly, forms a multi-layer composite heat insulation system. This system can significantly hinder heat transfer, effectively reducing the heat loss from the heating wire assembly to the outside environment. This not only reduces energy consumption but also keeps the ambient temperature around the device within a safe range, preventing burns to operators and ensuring the normal operation of other instruments around the device. Simultaneously, it ensures stable internal temperature of the heating device, meeting the temperature stability requirements of high-precision production processes.

Description

Technical Field

[0001] This utility model belongs to the field of vacuum heating technology, and in particular relates to a vacuum heating device that is easy to insulate. Background Technology

[0002] In modern industrial production, vacuum heating devices are widely used in many industries, such as materials processing, chemical synthesis, and electronic component manufacturing, due to their advantages of providing a stable high-temperature environment and preventing oxidation. For example, in the semiconductor chip manufacturing process, vacuum heating devices are needed to perform precise heat treatment on wafers to achieve specific physical and chemical changes; in the research and development of new materials, the vacuum heating environment helps to synthesize materials with special properties.

[0003] Currently, the loss of a large amount of heat during the operation of existing vacuum heating devices not only wastes energy and increases production costs, but also causes the ambient temperature around the device to rise, posing safety hazards to operators and affecting the normal operation of surrounding equipment. On the other hand, the poor heat insulation makes it difficult to control the internal temperature of the heating device stably, failing to meet the requirements of high-precision production processes, and thus affecting product quality and production efficiency.

[0004] To address these issues, we provide a vacuum heating device that is easy to insulate. Utility Model Content

[0005] The purpose of this invention is to provide a vacuum heating device that is easy to insulate. By combining the insulation component and the heating wire component, it solves the problem that the vacuum heating device in the prior art has poor insulation, which makes it difficult to control the internal temperature of the heating device stably and cannot meet the requirements of high-precision production processes.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a vacuum heating device with convenient heat insulation, comprising a heat insulation component. A heating wire assembly is disposed on the top of the heat insulation component. The heating wire assembly includes a disc-shaped heating wire, which is positioned on the top of the heat insulation component. A positioning seat is fixedly connected to the bottom of the disc-shaped heating wire. A housing is fixedly connected to the bottom of the positioning seat. A wiring terminal is fixedly connected to the bottom of the positioning seat, extending to the inner cavity of the housing. An integrated connector is connected to the bottom of the housing. The heat insulation component includes a heat insulation plate with a four-layer structure. A heat insulation wire assembly is fixedly connected to the top of the heat insulation plate. The heating wire assembly uses the disc-shaped heating wire as the core heating element, and the main filling material inside the disc-shaped heating wire is oxide. Magnesium, with its excellent high-temperature resistance and insulation properties, ensures stable operation of the disc heating wire at temperatures up to 750°C, providing a reliable high-temperature heat source for the device. The positioning base not only supports and fixes the disc heating wire but also provides a mounting foundation for components such as wiring terminals. The outer shell connected to the bottom of the positioning base protects the internal wiring terminals and other electrical components from external factors such as dust and moisture affecting their electrical performance. The wiring terminals are fixed to the bottom of the positioning base, extending into the inner cavity of the outer shell, and are connected to the disc heating wire via wires to achieve power transmission. The integrated connector connected to the bottom of the outer shell adopts an integrated design of wiring terminals and dedicated aviation plugs, supporting both 220V and 380V voltage inputs to meet the power needs of different usage scenarios.

[0008] The present invention is further configured such that a fixing frame is fixedly connected to the top of the disc heating wire, and the number of fixing frames is three, and the three fixing frames are equally distributed. The fixing frames are used to install and position the disc heating wire. The equally distributed method can effectively limit its unreasonable displacement and avoid the heating wire from twisting or breaking due to excessive local stress, thus ensuring the structural integrity and stability of the heating wire.

[0009] The present invention is further configured such that a bolt is provided on the top of the fixing frame, and a washer is fitted on the bottom of the bolt. The bolt can tightly connect the fixing frame and the heat insulation plate, providing a strong fastening force. The washer can increase the contact area between the bolt and the fixing frame and disperse the pressure generated when the bolt is tightened.

[0010] The present invention is further configured such that a positioning post is fixedly connected to the top of the heat insulation plate, the positioning post being compatible with the bolt, and during installation, the positioning post can provide positioning guidance for the bolt, enabling the operator to quickly install the disc heating wire into the predetermined position.

[0011] The present invention is further configured such that the heat insulation wire device includes a heating wire baffle, the bottom of which contacts the heat insulation plate, and a heat insulation frame is fixedly connected to the top of the heating wire baffle. The heating wire baffle and the heat insulation plate are in close contact, providing a stable support foundation for the heat insulation frame, so that the heat insulation frame can be stably set between the heating wire baffle and the disc heating wire. The heat insulation frame further blocks the conduction of heat from the disc heating wire to the heating wire baffle, effectively avoiding problems such as deformation and aging of the heating wire baffle due to high temperature, and extending the service life of the heating wire baffle.

[0012] The present invention is further configured such that mounting plates are fixedly connected to both sides of the bottom of the heat insulation plate, and one side of the mounting plate is fixedly connected to the positioning seat. The mounting plates firmly connect the heat insulation plate and the positioning seat, so that the heat insulation component and the heating wire component form a tightly integrated whole structure.

[0013] The present invention is further configured such that a first positioning pin is provided on the top of each mounting plate, the mounting plate is fixedly connected to the heat insulation plate through the first positioning pin, and a second positioning pin is provided on both sides of the mounting plate. One side of the second positioning pin is fixedly connected to the positioning seat, the first positioning pin is fixedly connected to the heat insulation plate, and the second positioning pins on both sides are fixedly connected to the positioning seat, thereby ensuring the stability of the installation position.

[0014] The present invention has the following beneficial effects.

[0015] 1. This utility model adopts a four-layer heat insulation board, combined with a top heat insulation wire device, to form a multi-layer composite heat insulation system. This system can greatly hinder heat transfer and effectively reduce the heat loss from the heating wire assembly to the outside. This not only reduces energy consumption but also keeps the ambient temperature around the device within a safe range, preventing operators from being burned and ensuring the normal operation of other instruments around the device. At the same time, it ensures the internal temperature of the heating device is stable, meeting the temperature stability requirements of high-precision production processes.

[0016] 2. This utility model utilizes the disc-shaped structure of the heating wire to ensure uniform heat distribution. Combined with the bottom positioning seat, outer shell, wiring terminals, and integrated connector, it ensures the stability and safety of the heating wire during operation. The disc-shaped heating wire is tightly connected to the positioning post on the heat insulation component through the fixing frame, bolts, and gaskets, further enhancing the fixing effect of the heating wire and preventing displacement of the heating wire due to vibration or other factors during heating. This ensures the uniformity and stability of heating and provides a reliable heat source for the production process. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0018] Figure 1 This is a three-dimensional diagram of a vacuum heating device that is easy to insulate.

[0019] Figure 2 This is an exploded view of the mounting bracket in a vacuum heating device that facilitates heat insulation.

[0020] Figure 3 This is a bottom-view perspective view of the heat insulation plate in a vacuum heating device that facilitates heat insulation.

[0021] Figure 4 This is a bottom-view perspective view of the wiring terminals in a vacuum heating device that facilitates heat insulation.

[0022] Figure 5 This is a three-dimensional view of a disc heating wire in a vacuum heating device that is easy to insulate.

[0023] Figure 6 This is a three-dimensional view of the heating wire baffle and heat insulation frame in a vacuum heating device that is easy to insulate.

[0024] Figure 7 This is a bottom perspective view of the mounting plate in a vacuum heating device that facilitates heat insulation.

[0025] In the attached diagram: 1. Heat insulation component; 101. Heat insulation plate; 102. Heat insulation wire device; 1021. Heating wire baffle; 1022. Heat insulation frame; 2. Heating wire assembly; 201. Disc heating wire; 202. Positioning seat; 203. Housing; 204. Wiring terminal; 205. Integrated connector; 3. Fixing bracket; 4. Bolt; 5. Washer; 6. Positioning post; 7. Mounting plate; 8. First positioning pin; 9. Second positioning pin. Detailed Implementation

[0026] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0027] Example 1

[0028] Please see Figure 1-7This utility model is a vacuum heating device that is easy to insulate, including a heat insulation component 1. A heating wire component 2 is provided on the top of the heat insulation component 1. The heating wire component 2 includes a disc heating wire 201. The disc heating wire 201 is provided on the top of the heat insulation component 1. A positioning seat 202 is fixedly connected to the bottom of the disc heating wire 201. A housing 203 is fixedly connected to the bottom of the positioning seat 202. A wiring terminal 204 is fixedly connected to the bottom of the positioning seat 202. The bottom of the wiring terminal 204 extends into the inner cavity of the housing 203. An integrated connector 205 is connected to the bottom of the housing 203. The heat insulation component 1 includes a heat insulation plate 101. The heat insulation plate 101 has a four-layer structure. A heat insulation wire device 102 is fixedly connected to the top of the heat insulation plate 101.

[0029] Specifically: The heating wire assembly 2 uses a disc heating wire 201 as the core heating component. The main material inside the disc heating wire 201 is magnesium oxide, which has excellent high temperature resistance and insulation properties, ensuring that the disc heating wire 201 can work stably at temperatures up to 750℃, providing a reliable high-temperature heat source for the device. The positioning seat 202 not only supports and fixes the disc heating wire 201, but also provides an installation base for components such as the wiring terminal 204. The outer shell 203 connected to the bottom of the positioning seat 202 protects the internal electrical components such as the wiring terminal 204, preventing external factors such as dust and moisture from affecting the electrical performance. The wiring terminal 204 is fixed to the bottom of the positioning seat 202, and its bottom extends into the inner cavity of the outer shell 203. It is connected to the disc heating wire 201 through wires to realize power transmission. The integrated connector 205 connected to the bottom of the outer shell 203 adopts an integrated design of the wiring terminal 204 and a dedicated aviation plug, supporting both 220V and 380V voltage input to meet the power needs of different usage scenarios.

[0030] Example 2

[0031] Please see Figure 1-7 Based on Embodiment 1, a fixing frame 3 is fixedly connected to the top of the disc heating wire 201. There are three fixing frames 3, and the three fixing frames 3 are equidistant from each other. A bolt 4 is provided on the top of the fixing frame 3, and a washer 5 is sleeved on the bottom of the bolt 4. A positioning post 6 is fixedly connected to the top of the heat insulation plate 101. The positioning post 6 is adapted to the bolt 4. The heat insulation wire device 102 includes a heating wire baffle 1021. The bottom of the heating wire baffle 1021 contacts the heat insulation plate 101. A heat insulation frame 1022 is fixedly connected to the top of the heating wire baffle 1021. Mounting plates 7 are fixedly connected to both sides of the bottom of the heat insulation plate 101. One side of the mounting plate 7 is fixedly connected to the positioning seat 202. A first positioning pin 8 is provided on the top of the mounting plate 7. The mounting plate 7 is fixedly connected to the heat insulation plate 101 through the first positioning pin 8. A second positioning pin 9 is provided on both sides of the mounting plate 7. One side of the second positioning pin 9 is fixedly connected to the positioning seat 202.

[0032] Specifically: the fixing frame 3 positions the disc heating wire 201, and the equidistant distribution effectively limits its unreasonable displacement, preventing the heating wire from twisting or breaking due to excessive local stress, thus ensuring the structural integrity and stability of the heating wire. Bolts 4 tightly connect the fixing frame 3 to the heat insulation plate 101, providing strong fastening force. Gaskets 5 increase the contact area between the bolts 4 and the fixing frame 3, dispersing the pressure generated during bolt tightening. During installation, positioning posts 6 provide positioning guidance for the bolts 4, allowing operators to quickly install the disc heating wire 201 into the predetermined position. The heating wire baffle 1021 is in close contact with the heat insulation plate 101, providing support for the heat insulation frame 102. 2. Provides a stable support base, enabling the heat insulation frame 1022 to be securely installed between the heating wire baffle 1021 and the disc heating wire 201. The heat insulation frame 1022 further blocks the conduction of heat from the disc heating wire 201 to the heating wire baffle 1021, effectively preventing the heating wire baffle 1021 from deforming or aging due to high temperature, and extending the service life of the heating wire baffle 1021. The mounting plate 7 firmly connects the heat insulation plate 101 to the positioning seat 202, so that the heat insulation component 1 and the heating wire component 2 form a tightly integrated whole structure. The first positioning pin 8 is fixedly connected to the heat insulation plate 101, and the second positioning pins 9 on both sides are fixedly connected to the positioning seat 202, ensuring the stability of the installation position.

[0033] The working principle of this utility model is as follows: The magnesium oxide material filled inside the disc heating wire 201 has excellent high temperature resistance and insulation properties, which ensures that the disc heating wire 201 can efficiently convert electrical energy into heat energy after receiving electrical energy, so as to achieve stable heating at up to 750°C. The disc structure of the disc heating wire 201 enables it to evenly dissipate the generated heat to the surroundings, providing a stable and uniform high temperature heat source for the vacuum heating device.

[0034] During the continuous heating process of the disc heating wire 201, the heat insulation plate 101 adopts a four-layer structure to effectively block heat transfer from different levels and reduce heat loss to the back of the device. The heating wire baffle 1021 is tightly attached to the heat insulation plate 101, providing stable support for the heat insulation frame 1022. The heat insulation frame 1022 forms a heat insulation buffer layer between the heating wire baffle 1021 and the disc heating wire 201, further blocking heat conduction from the disc heating wire 201 to the heating wire baffle 1021, preventing the heating wire baffle 1021 from deforming or aging due to high temperature, and extending its service life.

[0035] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A vacuum heating device for facilitating thermal insulation, comprising a thermal insulation assembly (1), characterized in that: A heating wire assembly (2) is provided on the top of the heat insulation component (1); The heating wire assembly (2) includes a disc heating wire (201), which is disposed on the top of the heat insulation assembly (1). A positioning seat (202) is fixedly connected to the bottom of the disc heating wire (201). A housing (203) is fixedly connected to the bottom of the positioning seat (202). A wiring terminal (204) is fixedly connected to the bottom of the positioning seat (202). The bottom of the wiring terminal (204) extends into the inner cavity of the housing (203). An integrated connector (205) is connected to the bottom of the housing (203). The heat insulation component (1) includes a heat insulation board (101), which has a four-layer structure, and a heat insulation wire device (102) is fixedly connected to the top of the heat insulation board (101).

2. A vacuum heating device for facilitating thermal insulation as claimed in claim 1, wherein: The top of the disc heating wire (201) is fixedly connected to a fixing frame (3), and there are three fixing frames (3) that are equidistantly distributed.

3. A vacuum heating apparatus for facilitating thermal insulation as claimed in claim 2 wherein: The top of the fixing frame (3) is provided with a bolt (4), and the bottom of the bolt (4) is fitted with a washer (5).

4. A vacuum heating apparatus for facilitating thermal insulation as claimed in claim 3 wherein: The top of the heat insulation plate (101) is fixedly connected to a positioning post (6), which is compatible with the bolt (4).

5. A vacuum heating device for easy heat insulation according to claim 1, characterized in that: The heat insulation wire device (102) includes a heating wire baffle (1021), the bottom of which is in contact with the heat insulation plate (101), and a heat insulation frame (1022) is fixedly connected to the top of the heating wire baffle (1021).

6. A vacuum heating device for facilitating insulation as claimed in claim 1, wherein: The heat insulation plate (101) has mounting plates (7) fixedly connected to both sides of its bottom, and one side of the mounting plate (7) is fixedly connected to the positioning seat (202).

7. A vacuum heating apparatus for facilitating thermal insulation as claimed in claim 6 wherein: The top of each mounting plate (7) is provided with a first positioning pin (8), and the mounting plate (7) is fixedly connected to the heat insulation plate (101) through the first positioning pin (8). The two sides of the mounting plate (7) are provided with second positioning pins (9), and one side of the second positioning pin (9) is fixedly connected to the positioning seat (202).

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