A coated fish product core forming device
By combining automated feeding, moving, pushing, clamping and cutting mechanisms, the problems of low efficiency and poor safety of manual feeding and cutting in existing technologies are solved, and efficient and flexible cutting of frozen fish blocks is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN RICH FOODS CO LTD
- Filing Date
- 2025-08-08
- Publication Date
- 2026-07-07
AI Technical Summary
Existing fish product core forming equipment requires manual feeding and cutting, which is inefficient, can easily injure workers, and has limited cutting shapes, making it inflexible in use.
The system employs a combination of feeding, moving, pushing, clamping, and cutting mechanisms to automate the loading, unloading, and cutting of fish jelly blocks. The fish jelly blocks are moved back and forth by a lead screw driven by an electric motor and a reducer, while electric and pneumatic cylinders drive the clamping and cutting. The saw blade cuts different shapes according to a preset program.
It has achieved automated loading and unloading, improved work efficiency, reduced the trouble of manual operation, and enhanced the flexibility and safety of cutting shapes.
Smart Images
Figure CN224461025U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of food processing, and in particular to a core material forming device for coated fish products. Background Technology
[0002] Fish is a common food for people. Most marine fish are usually stored in ice storage after being caught to extend their shelf life. When processing frozen fish, cutting devices are often used.
[0003] Existing fish product core forming devices, such as the frozen fish product cutting device disclosed in utility model patent application number 202222027877.2, mainly include a knife holder. One end of the knife holder is provided with a baffle, and one end of the baffle is rotatably provided with a cutting blade. The end of the cutting blade away from the baffle is provided with a handle. A saw blade is provided on one side of the knife holder to cooperate with the cutting blade. A food storage shovel is inserted into the side of the knife holder near the saw blade. In use, the frozen fish is placed on the anti-slip texture on the knife holder. When the handle is held and the cutting blade is pressed down, the silicone baffle first contacts the frozen fish. As the cutting blade is pressed down, the saw blade on one side of the knife holder holds the frozen fish. The silicone baffle slides upward with the slider as a whole, compressing the spring and giving the frozen fish a downward force to stabilize the fish and ensure that the frozen fish does not slide backward during cutting.
[0004] However, most existing molding devices require manual feeding and cutting, which is inefficient, can easily cut workers' hands, and the cutting shapes are limited, requiring frequent adjustments by workers, which is very troublesome. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a coating fish product core material forming device that not only facilitates the loading and unloading of frozen fish blocks, eliminating the trouble of manual operation and improving work efficiency, but also facilitates the adjustment of the cutting shape and improves the flexibility of the device.
[0006] This utility model discloses a core material forming device for coated fish products, including a discharge mechanism; it also includes a moving mechanism, a pushing mechanism, a clamping mechanism, and a cutting mechanism. The moving mechanism is installed on the discharge mechanism and drives the fish jelly block to move back and forth. The pushing mechanism is installed on the moving mechanism and pushes the fish jelly block forward. The clamping mechanism is installed on the pushing mechanism and clamps the fish jelly block. The cutting mechanism is installed on the discharge mechanism and cuts the fish jelly block. The worker places the fish jelly block on the pushing mechanism, the clamping mechanism clamps the fish jelly block, the pushing mechanism pushes the fish jelly block closer to the cutting mechanism, and the moving mechanism drives the fish jelly block to move back and forth, so that the cutting mechanism cuts the fish jelly block. The cut fish jelly block falls onto the discharge mechanism, which discharges the fish jelly block.
[0007] Preferably, the discharge mechanism includes a workbench, multiple sets of anti-slip mats, and a conveyor belt. The bottom of the workbench is connected to the top of the multiple sets of anti-slip mats, and the bottom of the multiple sets of anti-slip mats is connected to the ground. The conveyor belt is installed on the workbench. By setting multiple sets of anti-slip mats, the stability of the workbench is improved. The cut fish jellies fall onto the conveyor belt, and the conveyor belt drives the cut fish jellies to be discharged.
[0008] Preferably, the moving mechanism includes a frame, two sets of guide columns, a motor, a reducer, a reciprocating screw, and a slider. The frame is mounted on the worktable, both sets of guide columns are mounted on the frame, the motor is mounted on the worktable, the output end of the motor is connected to the input end of the reducer, the output end of the reducer is connected to the input end of the reciprocating screw, and the slider is slidably mounted on the two sets of guide columns and connected to the reciprocating screw via a threaded transmission. When the motor is started, the motor drives the reciprocating screw to rotate through the reducer, and the reciprocating screw drives the slider to move back and forth, facilitating the cutting mechanism to cut the fish jelly blocks.
[0009] Preferably, the pushing mechanism includes a tray, two sets of positioning boxes, two sets of electric cylinders, and a connecting seat. The bottom end of the tray is connected to the top end of the slider. Both sets of positioning boxes are installed on the tray, and each set of positioning boxes has a groove. The two sets of electric cylinders are respectively installed in the grooves of the two sets of positioning boxes. The connecting seat is slidably installed in the two sets of grooves, and both sets of electric cylinders are rotatably connected to the connecting seat with redundancy at the connection. The operator places the fish jelly block on the tray, and the clamping mechanism clamps one end of the fish jelly block. The two sets of electric cylinders push the connecting seat and the fish jelly block forward, which facilitates the cutting mechanism to cut the fish jelly block. When it is necessary to adjust the cutting shape of the fish jelly block, the extension and retraction of the two sets of electric cylinders can be adjusted to tilt the connecting seat, thereby adjusting the tilt angle of the fish jelly block to facilitate cutting different shapes.
[0010] Preferably, the connector also has chamfers on both sides and a certain gap between the sides of the connector and the inside of the groove; by setting the chamfers and gaps, the connector can tilt in the groove, and the two sets of grooves limit the upper and lower sides of the connector to prevent the connector from moving up and down.
[0011] Preferably, the clamping mechanism includes a serrated plate, a bracket, two sets of cylinders, and a clamping plate. The serrated plate is mounted on a connecting seat, the bracket is mounted on a connecting seat, and both sets of cylinders are mounted on the bracket. The top of the clamping plate is connected to the bottom of the two sets of cylinders. The worker places one end of the fish jelly block on the serrated plate, and the two sets of cylinders push the clamping plate down to clamp the upper surface of the fish jelly block. The serrated plate and the clamping plate work together to fix the fish jelly block.
[0012] Preferably, the cutting mechanism includes a housing, a control panel, and a saw blade. The housing is mounted on the workbench, the control panel is mounted on the housing, and the saw blade is mounted on the housing. The operator sets the cutting shape and size through the preset program on the control panel, and then the housing drives the saw blade to cut the frozen fish block.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the worker places the fish jelly block on the pushing mechanism, the clamping mechanism clamps the fish jelly block, the pushing mechanism pushes the fish jelly block closer to the cutting mechanism, the moving mechanism drives the fish jelly block to move back and forth, so that the cutting mechanism cuts the fish jelly block, and the cut fish jelly block falls onto the discharge mechanism, which drives the fish jelly block to be discharged. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the isometric structure of this utility model;
[0015] Figure 2 This is a cross-sectional isometric structural diagram of the material discharge mechanism and the pushing mechanism of this utility model;
[0016] Figure 3 This is a cross-sectional isometric structural diagram of the cutting mechanism of this utility model;
[0017] Figure 4 This is a partially enlarged cross-sectional isometric structural schematic diagram of the moving mechanism of this utility model;
[0018] Figure 5 This is a cross-sectional isometric structural diagram of the clamping mechanism of this utility model.
[0019] The attached diagram is labeled as follows: 01, material discharge mechanism; 11, workbench; 12, anti-slip mat; 13, conveyor belt; 02, moving mechanism; 21, frame; 22, guide column; 23, electric motor; 24, reducer; 25, reciprocating screw; 26, slider; 03, pushing mechanism; 31, tray; 32, positioning box; 33, electric cylinder; 34, connecting seat; 04, clamping mechanism; 41, saw toothed plate; 42, bracket; 43, cylinder; 44, clamping plate; 05, cutting mechanism; 51, machine box; 52, control panel; 53, saw blade. Detailed Implementation
[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0021] Example 1
[0022] This utility model discloses a core material forming device for coated fish products, including a discharging mechanism 01; it also includes a moving mechanism 02, a pushing mechanism 03, a clamping mechanism 04, and a cutting mechanism 05. The moving mechanism 02 is installed on the discharging mechanism 01 and drives the fish jelly block to move back and forth. The pushing mechanism 03 is installed on the moving mechanism 02 and pushes the fish jelly block forward. The clamping mechanism 04 is installed on the pushing mechanism 03 and clamps the fish jelly block. The cutting mechanism 05 is installed on the discharging mechanism 01 and cuts the fish jelly block. The discharging mechanism 01 includes a workbench 11, multiple sets of anti-slip mats 12, and a conveyor belt 13. The bottom end of the workbench 11 is connected to the top end of the multiple sets of anti-slip mats 12, and the bottom of the multiple sets of anti-slip mats 12... The conveyor belt 13 is installed on the workbench 11 and connected to the ground at one end. The moving mechanism 02 includes a frame 21, two sets of guide columns 22, a motor 23, a reducer 24, a reciprocating screw 25, and a slider 26. The frame 21 is installed on the workbench 11, and both sets of guide columns 22 are installed on the frame 21. The motor 23 is installed on the workbench 11, and the output end of the motor 23 is connected to the input end of the reducer 24. The output end of the reducer 24 is connected to the input end of the reciprocating screw 25. The slider 26 is slidably installed on the two sets of guide columns 22 and is connected to the reciprocating screw 25 through threaded transmission. The pushing mechanism 03 includes a tray 31, two sets of positioning boxes 32, two sets of electric cylinders 33, and a connecting seat 34. The bottom end of the tray 31 is connected to the top end of the slider 26. Two sets of positioning boxes 32 are mounted on the tray 31, each with a groove. Two sets of electric cylinders 33 are respectively installed in the grooves of the two positioning boxes 32. The connecting seat 34 is slidably mounted in the two grooves, and both sets of electric cylinders 33 are rotatably connected to the connecting seat 34, with redundancy at the connection point. The connecting seat 34 also has chamfered edges on both sides, and a certain gap is left between the sides of the connecting seat 34 and the inside of the groove. During operation, the operator first places the fish jelly block on the tray 31. The clamping mechanism 04 clamps one end of the fish jelly block, and the two sets of electric cylinders 33 push the connecting seat 34 and the fish jelly block forward, facilitating the clamping mechanism 04. 4. The fish jelly block is cut. When it is necessary to adjust the cutting shape of the fish jelly block, the extension and retraction of the two sets of electric cylinders 33 can be adjusted to tilt the connecting seat 34. By setting the chamfer and gap, it is convenient for the connecting seat 34 to tilt in the groove. The two sets of grooves limit the upper and lower sides of the connecting seat 34 to prevent the connecting seat 34 from moving up and down, thereby adjusting the tilt angle of the fish jelly block to facilitate cutting different shapes. The motor 23 is started. The motor 23 drives the reciprocating screw 25 to rotate through the reducer 24. The reciprocating screw 25 drives the slider 26 to move back and forth, which facilitates the cutting mechanism 05 to cut the fish jelly block. The cut fish jelly block falls onto the conveyor belt 13, and the conveyor belt 13 carries the cut fish jelly block out.
[0023] Example 2
[0024] like Figures 1 to 5As shown, this utility model discloses a core material forming device for coated fish products, based on embodiment 1. The clamping mechanism 04 includes a serrated plate 41, a bracket 42, two sets of cylinders 43, and a clamping plate 44. The serrated plate 41 is mounted on a connecting seat 34, the bracket 42 is mounted on the connecting seat 34, and both sets of cylinders 43 are mounted on the bracket 42. The top end of the clamping plate 44 is connected to the bottom end of the two sets of cylinders 43. The cutting mechanism 05 includes a housing 51, a control panel 52, and a saw blade 53. The housing 51 is mounted on a workbench 11, the control panel 52 is mounted on the housing 51, and the saw blade 53 is mounted on the housing 51. During operation, the worker first places the frozen fish block on the tray 31, places one end of the frozen fish block on the serrated plate 41, and the two sets of cylinders 43 push the clamping plate 44 down to clamp the upper surface of the frozen fish block. The serrated plate 41 and the clamping plate 44 cooperate to fix the frozen fish block in place. The frozen block is pushed forward by two sets of electric cylinders 33 to connect the connecting seat 34 and the frozen fish block, so that the cutting mechanism 05 can cut the frozen fish block. When it is necessary to adjust the cutting shape of the frozen fish block, the extension and retraction of the two sets of electric cylinders 33 can be adjusted to tilt the connecting seat 34. By setting chamfers and gaps, it is convenient for the connecting seat 34 to tilt in the groove. The two sets of grooves limit the upper and lower sides of the connecting seat 34 to prevent the connecting seat 34 from moving up and down, thereby adjusting the tilt angle of the frozen fish block to facilitate cutting different shapes. The motor 23 is started, and the motor 23 drives the reciprocating screw 25 to rotate through the reducer 24. The reciprocating screw 25 drives the slider 26 to move back and forth. The operator sets the cutting shape and size through the preset program on the control panel 52. Then the machine box 51 drives the saw blade 53 to cut the frozen fish block. The cut frozen fish block falls onto the conveyor belt 13, and the conveyor belt 13 carries the cut frozen fish block out.
[0025] The electric motor 23 and the reducer 24 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0026] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A core material forming device for coated fish products, comprising a material discharge mechanism (01); characterized in that, It also includes a moving mechanism (02), a pushing mechanism (03), a clamping mechanism (04), and a cutting mechanism (05). The moving mechanism (02) is installed on the discharging mechanism (01) and drives the fish jelly block to move back and forth. The pushing mechanism (03) is installed on the moving mechanism (02) and pushes the fish jelly block forward. The clamping mechanism (04) is installed on the pushing mechanism (03) and clamps the fish jelly block. The cutting mechanism (05) is installed on the discharging mechanism (01) and cuts the fish jelly block.
2. The core material forming device for coated fish products as described in claim 1, characterized in that, The material discharge mechanism (01) includes a workbench (11), multiple sets of anti-slip mats (12) and a conveyor belt (13). The bottom end of the workbench (11) is connected to the top end of the multiple sets of anti-slip mats (12), and the bottom end of the multiple sets of anti-slip mats (12) is connected to the ground. The conveyor belt (13) is installed on the workbench (11).
3. The core material forming device for coated fish products as described in claim 2, characterized in that, The moving mechanism (02) includes a frame (21), two sets of guide columns (22), a motor (23), a reducer (24), a reciprocating screw (25), and a slider (26). The frame (21) is mounted on the worktable (11), and both sets of guide columns (22) are mounted on the frame (21). The motor (23) is mounted on the worktable (11), and the output end of the motor (23) is connected to the input end of the reducer (24). The output end of the reducer (24) is connected to the input end of the reciprocating screw (25). The slider (26) is slidably mounted on the two sets of guide columns (22) and is connected to the reciprocating screw (25) through threaded transmission.
4. The core material forming device for coated fish products as described in claim 3, characterized in that, The pushing mechanism (03) includes a tray (31), two sets of positioning boxes (32), two sets of electric cylinders (33), and a connecting seat (34). The bottom end of the tray (31) is connected to the top end of the slider (26). Both sets of positioning boxes (32) are installed on the tray (31). Both sets of positioning boxes (32) have grooves. The two sets of electric cylinders (33) are respectively installed in the grooves of the two sets of positioning boxes (32). The connecting seat (34) is slidably installed in the two sets of grooves. Both sets of electric cylinders (33) are rotatably connected to the connecting seat (34). There is redundancy at the connection.
5. The core material forming device for coated fish products as described in claim 4, characterized in that, It also includes chamfers on both sides of the connecting seat (34), and a certain gap between the two sides of the connecting seat (34) and the inside of the groove.
6. The apparatus for forming core material for coated fish products as described in claim 4, characterized in that, The clamping mechanism (04) includes a serrated plate (41), a bracket (42), two sets of cylinders (43) and a clamping plate (44). The serrated plate (41) is mounted on the connecting seat (34), the bracket (42) is mounted on the connecting seat (34), and both sets of cylinders (43) are mounted on the bracket (42). The top end of the clamping plate (44) is connected to the bottom end of the two sets of cylinders (43).
7. The apparatus for forming core material for coated fish products as described in claim 2, characterized in that, The cutting mechanism (05) includes a chassis (51), a control panel (52), and a saw blade (53). The chassis (51) is mounted on the workbench (11), the control panel (52) is mounted on the chassis (51), and the saw blade (53) is mounted on the chassis (51).