A forming device for integrated house panels

Abstract

The utility model discloses a kind of integrated house panel's forming device, it includes horizontally arranged groove, in the groove, blowout subassembly, conveying counter roller subassembly, preforming roller subassembly, forming roller subassembly are sequentially arranged in the groove, the forming roller subassembly includes two vertically symmetrical arranged ladder forming roller, the ladder forming roller is connected with transmission shaft transmission, the transmission shaft rotation is connected in transverse plate, the transverse plate is horizontally fixed in the groove, the transmission shaft is connected with first motor transmission, wear-resistant sleeve assembly is fixedly sleeved on the ladder forming roller;The utility model has the beneficial effects: the utility model simple structure, using first extrusion deformation, then gradually extrusion forming mode production buckle plate panel, forming process is more stable and gentle under stress, progressive forming mode makes that plate bending crack is small, effectively improve buckle plate panel product quality, while forming equipment stress is small, service life is high, it is worth widely using.

Description

Technical Field

[0001] This utility model relates to the field of panel forming equipment technology, and in particular to a forming device for integrated housing panels. Background Technology

[0002] Prefabricated integrated housing refers to the transfer of a large amount of on-site work in traditional construction methods to factories. Building components and accessories are processed and manufactured in factories, transported to the construction site, and assembled on-site using reliable connection methods. Prefabricated housing contains a large amount of panel material (i.e., panels with outer edges on both sides). During processing, the panels are mainly extruded and shaped by rollers of specific shapes. This one-time extrusion method involves intense stress in a short period of time, which can easily cause large cracks at the bending points of the panels, resulting in reduced product strength and affecting the quality of the panels. In addition, the forming rollers are subjected to high stress and are prone to wear and damage, which urgently needs to be improved. Utility Model Content

[0003] The purpose of this utility model is to provide a molding device for integrated housing panels to solve the technical problems of declining panel quality and short service life of molding equipment during the molding of traditional snap-on panels.

[0004] The utility model discloses a molding device for integrated housing panels, comprising a horizontally arranged trough. A blowing assembly, a conveying roller assembly, a pre-forming roller assembly, and a forming roller assembly are sequentially arranged within the trough. The conveying roller assembly and the pre-forming roller assembly are both connected to a drive assembly. The forming roller assembly includes two vertically symmetrically arranged stepped forming rollers, which are connected to a drive shaft. The drive shaft is rotatably connected to a horizontal plate, which is horizontally fixed within the trough. The drive shaft is connected to a first electric motor. A wear-resistant sleeve assembly is fixedly fitted onto the stepped forming rollers.

[0005] Furthermore, the wear-resistant sleeve assembly includes a wear-resistant sleeve, which is fitted onto the stepped forming roller and is keyed to the stepped forming roller.

[0006] Furthermore, a magnetic column is installed on the stepped forming roller, and the magnetic column magnetically attracts the wear-resistant sleeve, which is made of high manganese steel.

[0007] Furthermore, the purging assembly includes a purging pipeline horizontally installed on the tank, and a plurality of purging nozzles are evenly distributed along the length of the purging pipeline.

[0008] Furthermore, the conveying roller assembly includes an upper roller and a lower roller that are horizontally rotatably connected to the trough, with the upper roller located directly above the lower roller.

[0009] Furthermore, the preforming roller assembly includes an extrusion roller and a conical roller rotatably connected to the trough, wherein the two ends of the conical roller are conical, and the extrusion roller is located directly above the conical roller.

[0010] Furthermore, the drive assembly includes a gear shaft, a gear, and a second motor. The two gear shafts are connected by a belt drive, and one of the gear shafts is connected to the second motor. A gear shaft is connected to one end of the lower roller and the cone roller, and the gear shaft meshes with the gear. The gear is installed on both the extrusion roller and the cone roller.

[0011] The beneficial effects of this utility model are as follows: This utility model has a simple structure and adopts a method of first extruding deformation and then gradually extruding molding to produce buckle panels. The molding process is more stable and gentle in terms of force, and the progressive molding method results in small cracks at the bending points of the panels, which effectively improves the quality of buckle panel products. At the same time, the molding equipment is subjected to less force and has a long service life, making it worthy of widespread promotion and use. Attached Figure Description

[0012] Figure 1 This is a perspective view of the present utility model;

[0013] Figure 2 This is a perspective view of the present invention in its working state;

[0014] Figure 3 This is a cross-sectional view of the installation structure of the wear-resistant sleeve;

[0015] In the figure, 1 is the trough, 2 is the upper roller, 3 is the extrusion roller, 4 is the conical roller, 5 is the stepped forming roller, 6 is the wear-resistant sleeve, 7 is the magnet column, 8 is the drive shaft, 9 is the first motor, 10 is the second motor, 11 is the belt, 12 is the gear shaft, 13 is the gear, 14 is the purging pipe, 15 is the purging nozzle, 16 is the lower roller, and 17 is the plate. Detailed Implementation

[0016] like Figure 1 and Figure 2As shown, a molding device for integrated housing panels includes a horizontally arranged trough 1. A blowing assembly, a conveying roller assembly, a pre-forming roller assembly, and a forming roller assembly are sequentially arranged within the trough 1. The blowing assembly removes impurities from the panels 17; the conveying roller assembly drives the panels 17 forward; the pre-forming roller assembly presses the sides of the panels 17 into bevels; and the forming roller assembly ultimately presses the sides of the panels 17 into right angles to form a snap-fit ​​panel. The conveying roller assembly and the pre-forming roller assembly are both connected to a driving assembly. The forming roller assembly includes two vertically symmetrically arranged stepped forming rollers 5, which are connected to a drive shaft 8. The drive shaft 8 is rotatably connected to a horizontal plate, which is horizontally fixed within the trough 1. The drive shaft 8 is connected to a first electric motor 9. A wear-resistant sleeve assembly is fixedly fitted onto the stepped forming rollers 5.

[0017] like Figure 3 As shown, in order to improve wear resistance and facilitate disassembly and replacement, the wear-resistant sleeve assembly includes a wear-resistant sleeve 6, which is fitted onto the stepped forming roller 5 and is keyed to the stepped forming roller 5; a magnetic post 7 is installed on the stepped forming roller 5, which magnetically attracts the wear-resistant sleeve 6, and the wear-resistant sleeve 6 is made of high manganese steel.

[0018] like Figure 2 As shown, the purging assembly includes a purging pipe 14 horizontally installed on the tank 1, and a plurality of purging nozzles 15 are evenly distributed along the length of the purging pipe 14. The purging pipe 14 is connected to a compressed air source.

[0019] like Figure 1 and Figure 2 As shown, the conveying roller assembly includes an upper roller 2 and a lower roller 16 horizontally rotatably connected to the trough 1, with the upper roller 2 located directly above the lower roller 16; the preforming roller assembly includes an extrusion roller 3 and a conical roller 4 rotatably connected to the trough 1, with both ends of the conical roller 4 being conical, and the extrusion roller 3 located directly above the conical roller 4; the drive assembly includes a gear shaft 12, a gear 13, and a second motor 10, with the two gear shafts 12 connected by a belt 11 and a pulley, one of which is connected to the second motor 10; a gear shaft 12 is connected to one end of both the lower roller 16 and the conical roller 4, and the gear shaft 12 meshes with the gear 13; the gear 13 is mounted on both the extrusion roller 3 and the conical roller 4.

[0020] In specific work, such as Figures 1 to 3As shown, the first motor 9 and the second motor 10 are started, and the plate 17 moves forward under the drive of the upper roller 2 and the lower roller 16. During this process, the compressed air sprayed from the blowing nozzle 15 blows away the impurities on the plate 17 to prevent the impurities from entering the subsequent extrusion molding process. Due to the conical structure on both sides of the conical roller 4, the two sides of the plate 17 are squeezed upward to a certain angle. When it passes through the stepped forming roller 5 and the wear-resistant sleeve 6, the two sides of the plate 17 are further squeezed to form a right angle, thereby obtaining the snap-on plate.

[0021] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A molding device for integrated housing panels, characterized in that: It includes a horizontally arranged trough (1), in which a blowing assembly, a conveying roller assembly, a preforming roller assembly, and a forming roller assembly are arranged in sequence. The conveying roller assembly and the preforming roller assembly are both connected to the drive assembly. The forming roller assembly includes two vertically symmetrically arranged stepped forming rollers (5). The stepped forming rollers (5) are connected to the drive shaft (8). The drive shaft (8) is rotatably connected to a horizontal plate. The horizontal plate is horizontally fixed in the trough (1). The drive shaft (8) is connected to the first motor (9). A wear-resistant sleeve assembly is fixedly fitted on the stepped forming rollers (5).

2. The molding device for integrated housing panels according to claim 1, characterized in that: The wear-resistant sleeve assembly includes a wear-resistant sleeve (6), which is fitted onto the stepped forming roller (5) and is keyed to the stepped forming roller (5).

3. The molding device for integrated housing panels according to claim 2, characterized in that: A magnetic column (7) is installed on the stepped forming roller (5), and the magnetic column (7) magnetically attracts the wear-resistant sleeve (6), which is made of high manganese steel.

4. The molding device for integrated housing panels according to claim 1, characterized in that: The purging assembly includes a purging pipe (14) horizontally installed on the tank (1), and a plurality of purging nozzles (15) are evenly distributed along the length of the purging pipe (14).

5. The molding device for integrated housing panels according to claim 1, characterized in that: The conveying roller assembly includes an upper roller (2) and a lower roller (16) that are horizontally rotatably connected to the trough (1), with the upper roller (2) located directly above the lower roller (16).

6. The molding device for integrated housing panels according to claim 5, characterized in that: The preforming roller assembly includes an extrusion roller (3) and a conical roller (4) rotatably connected to the groove (1), wherein the two ends of the conical roller (4) are conical, and the extrusion roller (3) is located directly above the conical roller (4).

7. The molding device for integrated housing panels according to claim 6, characterized in that: The drive assembly includes a gear shaft (12), a gear (13), and a second motor (10). The two gear shafts (12) are connected by a belt (11). One of the gear shafts (12) is connected to the second motor (10). A gear shaft (12) is connected to one end of the lower roller (16) and the cone roller (4). The gear shaft (12) meshes with the gear (13). The gear (13) is installed on the extrusion roller (3) and the cone roller (4).

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