Folding oca processing waste production apparatus

Abstract

The utility model discloses a kind of folding OCA processing waste production equipment, including rack, pre-pressing device, first die cutting device, second die cutting device, third die cutting device, pressure device, OCA original film unwinding device, single layer silica gel film unwinding device, silica gel protective film finished product winding device, OCA release film winding device, waste PET film winding device, high-viscosity original film unwinding device, waste winding device, release film unwinding device and edge material unwinding device;The pre-pressing device, first die cutting device, second die cutting device, third die cutting device and pressure device are sequentially horizontally and side by side spaced apart on the rack;By cooperating and setting pre-pressing device, first die cutting device, second die cutting device, third die cutting device and pressure device, so that silica gel protective film is cut in multiple times in the process of production, so that processing is smooth, effectively pulls OCA waste, improves processing efficiency, improves product edge bubble, glue and other quality bad, bring convenience for production operation.

Description

Technical Field

[0001] This utility model relates to the technology in the field of silicone protective film production, and in particular to a folded OCA processing waste discharge production equipment. Background Technology

[0002] Silicone protective film is a protective film material that uses silicone as an adhesive. Silicone protective films typically have high transparency, clearly showcasing the appearance of the protected item. They maintain stable performance over a wide temperature range and will not peel or deteriorate due to temperature changes. Silicone protective films have a wide range of applications: they can protect electronic devices such as mobile phone screens, tablet screens, and camera lenses from scratches, dust, and dirt. They can also be used for protecting automotive paint and interior parts, preventing scratches and stains. Furthermore, they can be used for surface protection of home decoration materials such as glass, ceramics, and marble. In addition, silicone protective films can be used for surface protection of various mechanical equipment and instruments, preventing collisions and scratches during operation or transportation.

[0003] Silicone protective films are typically formed by laminating multiple layers of materials, such as OCA optical adhesive and high-viscosity adhesive layers. These adhesive materials are relatively thin. During manufacturing, multiple layers are usually laminated before being cut into bare pieces using a circular cutter. Due to the special properties (high viscosity) of adhesive materials such as OCA optical adhesive and high-viscosity adhesive layers, waste removal is difficult, resulting in defects such as easy breakage of adhesive edges, inability to pull the edges back up, adhesive pulling during waste removal, and bubbles forming at the edges of the waste product. These issues affect processing efficiency and easily lead to product quality defects. Therefore, it is necessary to research a solution to these problems. Utility Model Content

[0004] In view of this, the present invention addresses the deficiencies of the existing technology, and its main purpose is to provide a waste discharge production equipment for folded OCA processing, which can effectively solve the problem of difficult waste discharge during the production of existing silicone protective films.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A folding OCA processing and waste removal production equipment includes a frame, a pre-compression device, a first die-cutting device, a second die-cutting device, a third die-cutting device, a pressurizing device, an OCA raw film unwinding device, a single-layer silicone film unwinding device, a silicone protective film finished product winding device, an OCA release film winding device, a waste removal PET film winding device, a high-viscosity raw film unwinding device, a waste material winding device, a release film unwinding device, and an edge material unwinding device.

[0007] The pre-compression device, the first die-cutting device, the second die-cutting device, the third die-cutting device, and the pressurizing device are arranged horizontally side by side at intervals on the frame.

[0008] The OCA raw film unwinding device is mounted on the frame and located below and outside the pre-compression device; the single-layer silicone film unwinding device is mounted on the frame and located below and between the pre-compression device and the first die-cutting device; the silicone protective film finished product winding device is mounted on the frame and located below and between the third die-cutting device and the pressure device.

[0009] The OCA release film winding device, waste PET film winding device, high-viscosity raw film unwinding device, waste material winding device, release film unwinding device, and edge material unwinding device are arranged horizontally side by side at intervals on the frame. The OCA release film winding device is located above one side of the pre-pressing device, the waste PET film winding device is located above one side of the first die-cutting device, the high-viscosity raw film unwinding device is located above one side of the second die-cutting device, the waste material winding device is located above one side of the second die-cutting device, the release film unwinding device is located above one side of the third die-cutting device, and the edge material unwinding device is located above one side of the pressing device.

[0010] As a preferred embodiment, the frame is provided with a plurality of first supports, which are arranged horizontally side by side with equal intervals. The pre-pressing device, the first die-cutting device, the second die-cutting device, the third die-cutting device and the pressurizing device are respectively disposed on the corresponding first supports.

[0011] As a preferred embodiment, the frame is provided with a plurality of second supports, which are arranged horizontally side by side with equal intervals. The plurality of second supports are located below the plurality of first supports and are arranged to the left and right with a staggered arrangement. The single-layer silicone film unwinding device and the silicone protective film finished product winding device are respectively set on the corresponding second supports.

[0012] As a preferred embodiment, the frame is provided with multiple third supports, which are arranged horizontally side by side with equal intervals. The multiple third supports are located above multiple first supports and are staggered to the left and right of the multiple first supports. The OCA release film winding device, the waste PET film winding device, the high-viscosity original film unwinding device, the waste material winding device, the release film unwinding device, and the edge material unwinding device are respectively set on the corresponding third supports.

[0013] As a preferred embodiment, a guide wheel assembly is provided between the OCA film unwinding device and the pre-compression device.

[0014] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution:

[0015] By coordinating a pre-pressing device, a first die-cutting device, a second die-cutting device, a third die-cutting device, and a pressurizing device, the silicone protective film is die-cut multiple times during the production process, resulting in smooth processing, effectively removing OCA waste, improving processing efficiency, and improving quality defects such as product edge bubbles and glue pulling, thus bringing convenience to production operations.

[0016] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description

[0017] Figure 1 This is a front view of a preferred embodiment of the present invention.

[0018] Explanation of reference numerals in the attached diagram:

[0019] 10. Rack 11. First support

[0020] 12. Second support 13. Third support

[0021] 21. Pre-compression device; 22. First die-cutting device

[0022] 23. Second die-cutting device 24. Third die-cutting device

[0023] 25. Pressurizing device; 31. OCA film unwinding device

[0024] 32. Guide wheel assembly; 41. Single-layer silicone film unwinding device

[0025] 42. Silicone protective film finished product winding device; 51. OCA release film winding device.

[0026] 52. Waste discharge PET film winding device 53. High viscosity raw film unwinding device

[0027] 54. Waste material winding device 55. Release film unwinding device

[0028] 56. Edge material unwinding device; 61. OCA raw film

[0029] 62. Single-layer silicone film 63. OCA release film

[0030] 64. High-viscosity original film 65. PET film

[0031] 66. Waste materials 67. Release film

[0032] 68. Edge material; 69. Finished silicone protective film. Detailed Implementation

[0033] Please refer to Figure 1As shown, the specific structure of a preferred embodiment of the present invention is illustrated, including a frame 10, a pre-pressing device 21, a first die-cutting device 22, a second die-cutting device 23, a third die-cutting device 24, a pressurizing device 25, an OCA raw film unwinding device 31, a single-layer silicone film unwinding device 41, a silicone protective film finished product winding device 42, an OCA release film winding device 51, a waste PET film winding device 52, a high-viscosity raw film unwinding device 53, a waste material winding device 54, a release film unwinding device 55, and an edge material unwinding device 56.

[0034] The frame 10 is provided with a plurality of first supports 11, which are arranged horizontally side by side with equal spacing. The frame 10 is also provided with a plurality of second supports 12, which are arranged horizontally side by side with equal spacing, and are located below the first supports 11 and offset horizontally from them. Finally, the frame 10 is provided with a plurality of third supports 13, which are arranged horizontally side by side with equal spacing, and are located above the first supports 11 and offset horizontally from them.

[0035] The pre-pressing device 21, the first die-cutting device 22, the second die-cutting device 23, the third die-cutting device 24, and the pressurizing device 25 are arranged horizontally side by side at intervals on the frame 10. In this embodiment, the pre-pressing device 21, the first die-cutting device 22, the second die-cutting device 23, the third die-cutting device 24, and the pressurizing device 25 are respectively arranged on the corresponding first support 11.

[0036] The OCA film unwinding device 31 is mounted on the frame 10 and located below and outside the pre-compression device 21. In this embodiment, a guide wheel assembly 32 is provided between the OCA film unwinding device 31 and the pre-compression device 21 to better guide the OCA film 61 into the pre-compression device 21.

[0037] The single-layer silicone film unwinding device 41 is mounted on the frame 10 and located below the pre-pressing device 21 and the first die-cutting device 22; the finished silicone protective film winding device 42 is mounted on the frame 10 and located below the third die-cutting device 24 and the pressing device 25. In this embodiment, the single-layer silicone film unwinding device 41 and the finished silicone protective film winding device 42 are respectively mounted on the corresponding second supports 12.

[0038] The OCA release film winding device 51, the waste PET film winding device 52, the high-viscosity raw film unwinding device 53, the waste material winding device 54, the release film unwinding device 55, and the edge material unwinding device 56 are arranged horizontally side by side at intervals on the frame 10. The OCA release film winding device 51 is located above one side of the pre-pressing device 21, the waste PET film winding device 52 is located above one side of the first die-cutting device 22, the high-viscosity raw film unwinding device 53 is located above one side of the second die-cutting device 23, the waste material winding device 54 is located above one side of the second die-cutting device 23, the release film unwinding device 55 is located above one side of the third die-cutting device 24, and the edge material unwinding device 56 is located above one side of the pressing device 25. In this embodiment, the OCA release film winding device 51, the waste PET film winding device 52, the high-viscosity original film unwinding device 53, the waste material winding device 54, the release film unwinding device 55, and the edge material unwinding device 56 are respectively mounted on the corresponding third support 13.

[0039] The working principle of this embodiment is described in detail below:

[0040] The pre-compression device 21, the first die-cutting device 22, the second die-cutting device 23, the third die-cutting device 24, the pressure device 25, the OCA raw film unwinding device 31, the single-layer silicone film unwinding device 41, the silicone protective film finished product winding device 42, the OCA release film winding device 51, the waste discharge PET film winding device 52, the high-viscosity raw film unwinding device 53, the waste material winding device 54, the release film unwinding device 55, and the edge material unwinding device 56 are all connected to an external control system. The external control system controls the pre-compression device 21, the first die-cutting device 22, the second die-cutting device 23, the third die-cutting device 24, the pressure device 25, the OCA raw film unwinding device 31, the single-layer silicone film unwinding device 41, the silicone protective film finished product winding device 42, the OCA release film winding device 51, the waste discharge PET film winding device 52, the high-viscosity raw film unwinding device 53, the waste material winding device 54, the release film unwinding device 55, and the edge material unwinding device 56 to work together.

[0041] First, the OCA pre-film 61 is unwound by the OCA pre-film unwinding device 31, and simultaneously, the single-layer silicone film 62 is unwound by the single-layer silicone film unwinding device 41. The OCA pre-film 61, after being superimposed on the upper surface of the single-layer silicone film 62, enters the pre-pressing device 21 together with the single-layer silicone film 62. The pre-pressing device 21 presses the OCA pre-film 61 and the single-layer silicone film 62. Next, the OCA release film 63 on the OCA pre-film 61 is separated and wound up by the OCA release film winding device 51. Then, the single-layer silicone film 62 and the OCA pre-film 61 with the OCA release film 63 removed enter the first die-cutting device 22, where the first die-cutting device 22 die-cuts the OCA pre-film 61 with the OCA release film 63 removed. Then, the high-viscosity pre-film unwinding device 53 unwinds the high-viscosity pre-film 64, causing the high-viscosity pre-film 64 to overlap with the OCA pre-film 61 with the OCA release film 63 removed. Film 61 is laminated and enters the second die-cutting device 23. At the same time, the waste PET film winding device 52 winds up the PET film 65 of the high-adhesion original film 64. Then, the second die-cutting device 23 performs OCA inner frame die-cutting, and the waste material winding device 54 winds up the waste material 66 generated by die-cutting. Then, the release film unwinding device 55 releases the release film 67, so that the release film 67 is laminated with the high-adhesion original film 64 from which the PET film 65 has been torn off and enters the third die-cutting device 24. Then, the third die-cutting device 24 performs finished outer frame die-cutting to obtain edge material 68 and finished silicone protective film 69. Then, the edge material 68 is wound up by the edge material unwinding device 56, and the finished silicone protective film 69 enters the pressing device 25 for pressing and output. Finally, the finished silicone protective film 69 is wound up by the finished silicone protective film winding device 42.

[0042] The key design feature of this invention is that by combining a pre-pressing device, a first die-cutting device, a second die-cutting device, a third die-cutting device, and a pressurizing device, the silicone protective film is die-cut multiple times during the production process. This ensures smooth processing, effectively removes OCA waste, improves processing efficiency, and reduces quality defects such as bubbles and glue residue on product edges, thus bringing convenience to production operations.

[0043] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A waste discharge production equipment for folding OCA processing, characterized in that: It includes a frame, a pre-compression device, a first die-cutting device, a second die-cutting device, a third die-cutting device, a pressure device, an OCA raw film unwinding device, a single-layer silicone film unwinding device, a silicone protective film finished product winding device, an OCA release film winding device, a waste discharge PET film winding device, a high-viscosity raw film unwinding device, a waste material winding device, a release film unwinding device, and an edge material unwinding device; The pre-compression device, the first die-cutting device, the second die-cutting device, the third die-cutting device, and the pressurizing device are arranged horizontally side by side at intervals on the frame. The OCA raw film unwinding device is mounted on the frame and located below and outside the pre-compression device; the single-layer silicone film unwinding device is mounted on the frame and located below and between the pre-compression device and the first die-cutting device; the silicone protective film finished product winding device is mounted on the frame and located below and between the third die-cutting device and the pressure device. The OCA release film winding device, waste PET film winding device, high-viscosity raw film unwinding device, waste material winding device, release film unwinding device, and edge material unwinding device are arranged horizontally side by side at intervals on the frame. The OCA release film winding device is located above one side of the pre-pressing device, the waste PET film winding device is located above one side of the first die-cutting device, the high-viscosity raw film unwinding device is located above one side of the second die-cutting device, the waste material winding device is located above one side of the second die-cutting device, the release film unwinding device is located above one side of the third die-cutting device, and the edge material unwinding device is located above one side of the pressing device.

2. The waste discharge production equipment for folding OCA processing according to claim 1, characterized in that: The frame is provided with a plurality of first supports, which are arranged horizontally side by side with equal intervals. The pre-pressing device, the first die-cutting device, the second die-cutting device, the third die-cutting device and the pressurizing device are respectively set on the corresponding first supports.

3. The folding OCA processing waste discharge production equipment according to claim 2, characterized in that: The frame is provided with multiple second supports, which are arranged horizontally side by side with equal intervals. The multiple second supports are located below the multiple first supports and are arranged to the left and right with a staggered arrangement. The single-layer silicone film unwinding device and the silicone protective film finished product winding device are respectively set on the corresponding second supports.

4. The waste discharge production equipment for folding OCA processing according to claim 2, characterized in that: The frame is provided with multiple third supports, which are arranged horizontally side by side with equal intervals. These third supports are located above multiple first supports and are staggered to the left and right of the first supports. The OCA release film winding device, the waste PET film winding device, the high-viscosity original film unwinding device, the waste material winding device, the release film unwinding device, and the edge material unwinding device are respectively set on the corresponding third supports.

5. The folding OCA processing waste discharge production equipment according to claim 1, characterized in that: A guide wheel assembly is provided between the OCA film unwinding device and the pre-compression device.

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