Sensor data line anti-falling structure

Abstract

The utility model relates to the technical field of electrical components especially is concerned on a sensor data line anti -drop structure, including sensor and data line, the sensor right side is provided with the connecting port, the connecting port both sides are provided with fixed assembly, fixed assembly one side is provided with sealing assembly, the plug is inserted in the connecting port inside, the plug with data line fixed connection, sealing assembly is high -performance adhesive and is located between data line and fixed assembly and forms uniform and firm adhesive layer, this patent introduces the adhesive technology in the wire harness fixation, has improved the anti -drop performance of wire harness significantly, the adhesive can form uniform and firm adhesive layer between the wire harness and the fixing piece, effectively absorbs and disperses vibration energy, prevents the wire harness loose or drop in the vibration environment, especially suitable for high vibration scene such as car, aerospace, significantly improves the stability of wire harness.

Description

Technical Field

[0001] This utility model relates to the technical field of electrical components, and in particular to a structure for preventing sensor data cables from falling off. Background Technology

[0002] In modern electrification equipment, automotive, aerospace, and industrial automation, wire harnesses are a crucial component connecting electrical elements, and their reliability and stability directly impact the performance of the entire system. However, traditional wire harness fixing methods (such as cable ties, tape, or clips) often face problems such as loosening and detachment during long-term use. Especially under complex operating conditions such as vibration, impact, temperature changes, or mechanical stress, the fixing effect of wire harnesses decreases significantly, potentially leading to signal interruption, short circuits, or even equipment failure.

[0003] Existing technical problems: poor vibration resistance, traditional fixing methods are prone to loosening in vibration environments; insufficient temperature adaptability: fixing materials are prone to aging or failure under high or low temperature conditions; complex installation: some fixing methods are cumbersome to install and difficult to adapt to narrow spaces; low durability: after long-term use, the fixing parts are prone to wear or breakage.

[0004] Therefore, a sensor data cable anti-drop structure is needed to solve the above problems. Utility Model Content

[0005] To address the aforementioned problems, this invention provides a sensor data cable anti-detachment structure.

[0006] This utility model provides a sensor data cable anti-detachment structure, including a sensor and a data cable. The sensor has a connection port on its right side, and fixing components are provided on both sides of the connection port. A sealing component is provided on one side of the fixing components. A plug is inserted into the connection port and is fixedly connected to the data cable.

[0007] Preferably, the sealing component is a high-performance adhesive that forms a uniform and firm bonding layer between the data cable and the fixing component, and has a certain degree of elasticity, which can absorb vibration and impact energy, while reducing frictional noise between the wire harness and the fixing component.

[0008] Preferably, the sealing assembly is provided with a protective coating, which improves the weather resistance and durability of the sealing assembly.

[0009] In summary, this utility model has the following beneficial technical effects:

[0010] This patent significantly improves the anti-detachment performance of wire harnesses by introducing adhesive technology into wire harness fixing, and has the following outstanding advantages:

[0011] Enhanced vibration resistance: The adhesive can form a uniform and firm bonding layer between the wire harness and the fastener, effectively absorbing and dispersing vibration energy, preventing the wire harness from loosening or falling off in a vibration environment. It is especially suitable for high vibration scenarios such as automobiles and aerospace, and significantly improves the stability of the wire harness.

[0012] Enhanced environmental adaptability: High-performance adhesives are used to maintain stable bonding performance in extreme environments such as high temperature, low temperature, and high humidity, avoiding fixation failure caused by temperature changes or humidity effects. Suitable for complex working conditions such as outdoor equipment and industrial machinery, ensuring long-term reliable fixation of wire harnesses.

[0013] Simplified installation process: The adhesive can be directly applied or pre-applied to the surface of the fastener, and installation can be completed simply by pressing, without complicated tools or operating steps; greatly improving installation efficiency, especially suitable for confined spaces or mass production scenarios.

[0014] Improved durability: The adhesive possesses excellent anti-aging and anti-wear properties, maintaining bond strength for a long time and preventing fixation failure due to material aging or mechanical wear. This extends the service life of the wire harness fixing system and reduces maintenance and replacement costs.

[0015] Enhanced interfacial adhesion: The adhesive penetrates into the microstructure of the wire harness surface, forming mechanical interlocking and chemical bonds, significantly improving the bonding strength between the wire harness and the fastener. This effectively prevents the wire harness from detaching due to external pulling or interfacial peeling.

[0016] Adaptable to a variety of materials: The adhesive is compatible with a wide range of wire harness sheathing materials (such as PVC, TPE, silicone, etc.) and fastener materials (such as metal, plastic), demonstrating broad applicability. It meets the needs of different application scenarios and improves the versatility of the technology.

[0017] Vibration damping and noise reduction: The adhesive layer has a certain degree of elasticity, which can absorb vibration and impact energy, while reducing frictional noise between the wiring harness and the fasteners. This improves the quietness and comfort of the equipment during operation.

[0018] Aesthetics and Neatness: The adhesive fixing method eliminates the need for exposed cable ties or clips, resulting in a neater and more aesthetically pleasing wiring harness layout. Suitable for consumer electronics, home appliances, and other fields where aesthetics are paramount. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Explanation of reference numerals in the attached diagram: 1. Sensor; 2. Data cable; 3. Connector; 4. Plug; 5. Fixing component; 6. Sealing component. Detailed Implementation

[0021] The following is in conjunction with the appendix Figure 1 The present invention will be described in further detail below.

[0022] Example:

[0023] A sensor data cable anti-drop structure, as shown in the reference. Figure 1 The device includes a sensor 1 and a data cable 2. A connection port 3 is provided on the right side of the sensor 1. Fixing components 5 are provided on both sides of the connection port 3. A sealing component 6 is provided on one side of the fixing component 5. A plug 4 is inserted into the connection port 3 and is fixedly connected to the data cable 2. The sealing component 6 is a high-performance adhesive that forms a uniform and firm adhesive layer between the data cable 2 and the fixing component 5. It has a certain degree of elasticity and can absorb vibration and impact energy, while reducing friction noise between the wire harness and the fixing component. The sealing component 6 is provided with a protective coating, which improves the weather resistance and durability of the sealing component 6.

[0024] An embodiment of a sensor data cable anti-detachment structure includes the following steps:

[0025] 1. Preparation

[0026] Material preparation: Select a suitable high-performance adhesive (such as epoxy resin, polyurethane or silicone) to ensure that it has good bonding strength, temperature resistance and anti-aging properties.

[0027] Surface treatment: Clean the outer sheath of the wire harness and the surface of the fasteners to remove oil, dust and other impurities. If necessary, wipe with alcohol or special cleaning agent to ensure that the surface is dry and clean.

[0028] 2. Adhesive coating

[0029] Adhesive application method: Select one of the following adhesive application methods according to the installation requirements:

[0030] Dot application method: Apply adhesive to key areas where the fastener and wire harness come into contact (such as slots and clamping points).

[0031] Line coating method: Apply a line of adhesive evenly along the path where the fastener contacts the wire harness.

[0032] Topcoat method: Apply a thin layer of adhesive evenly to the entire surface of the fastener that is in contact with the wire harness.

[0033] Adhesive quantity control: Use a metering dispensing device or manually control the amount of adhesive to ensure that the adhesive layer thickness is appropriate, and avoid too much or too little adhesive affecting the bonding effect.

[0034] 3. Wire harness fixing

[0035] Positioning and installation: Place the wire harness in the fixing component according to the design requirements, ensuring that the wire harness and the contact surface of the fixing component are fully in contact.

[0036] Pressing and fixing: Apply appropriate pressure to the adhesive application area to ensure that the adhesive is evenly distributed and penetrates into the microstructure of the wire harness sheath and the surface of the fixing component.

[0037] Temporary fixation: If necessary, use clamps or tape to temporarily fix the wire harness to prevent it from shifting.

[0038] 4. Curing treatment

[0039] Room temperature curing: Allow the adhesive to cure naturally at room temperature for a certain period of time (e.g., 24 hours).

[0040] Curing time control: Ensure that the adhesive is fully cured before proceeding with subsequent operations to guarantee bond strength.

[0041] 5. Quality Inspection

[0042] Visual inspection: Check whether the adhesive layer is uniform, free of bubbles, and without missing adhesive.

[0043] Bond strength test: Perform a tensile test on the fixed wire harness to ensure that it meets the design requirements.

[0044] Environmental adaptability test: Simulate high temperature, low temperature, vibration and other working conditions to verify the reliability of the wire harness fixation.

[0045] 6. Follow-up processing

[0046] Trimming and cleaning: Remove excess adhesive to ensure the wire harness fixing area is neat and tidy.

[0047] Protective treatment: If necessary, apply a protective coating to the surface of the adhesive layer to further improve its weather resistance and durability.

[0048] The foregoing description of an exemplary embodiment of a sensor data cable anti-detachment structure provided by this disclosure refers to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the spirit of this disclosure, and various combinations can be made to the various technical features and structures proposed in this disclosure without exceeding the protection scope of this disclosure, which is determined by the appended claims.

Claims

1. A sensor data cable anti-detachment structure, comprising a sensor (1) and a data cable (2), characterized in that: The sensor (1) has a connection port (3) on its right side. The connection port (3) has fixing components (5) on both sides. The fixing components (5) has a sealing component (6) on one side. The connection port (3) has a plug (4) inserted inside. The plug (4) is fixedly connected to the data cable (2).

2. The sensor data cable anti-detachment structure according to claim 1, characterized in that: The sealing component (6) is a high-performance adhesive layer that forms a uniform and strong bond between the data line (2) and the fixing component (5) and is elastic.

3. The sensor data cable anti-detachment structure according to claim 1, characterized in that: The sealing assembly (6) is provided with a protective coating, which improves the weather resistance and durability of the sealing assembly (6).

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