Large-diameter ultra-thick-wall pipe flaring cooling device

By designing a combination of cooling pool, material tray and limiting device, the problem of poor cooling effect after the ultra-thick wall pipe is widened is solved, achieving efficient cooling and convenient cleaning, and improving the cooling efficiency of large-diameter ultra-thick wall pipe.

CN224487433UActive Publication Date: 2026-07-14SHANDONG ZHONGLU PIPE IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG ZHONGLU PIPE IND
Filing Date
2025-08-14
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In existing technologies, the cooling process after flaring ultra-thick-walled tubes is not efficient enough, especially the design of cooling devices for large-diameter ultra-thick-walled tubes is inadequate, resulting in unsatisfactory cooling effects.

Method used

A cooling device was designed, comprising a cooling pool, a material tray, a filtration mechanism, and a limiting device. The material tray is equipped with a water leakage groove and a filter screen. Combined with a small winch, it achieves efficient cooling of ultra-thick-walled pipes and filtration of metal slag. The limiting mechanism ensures stable lifting and lowering of the material tray.

Benefits of technology

It achieves efficient cooling of large-diameter, ultra-thick-walled tubes, simplifies the cleaning process of metal debris, and improves cooling efficiency and ease of use of the device.

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Abstract

The utility model provides a kind of large-diameter super-thick wall pipe flaring cooling device, especially in the technical field of super-thick wall pipe flaring cooling, including the cooling pool for super-thick wall pipe flaring cooling, this large-diameter super-thick wall pipe flaring cooling device, when using, the plug rod on connecting plate is slidably inserted into the jack hole, so as to install filter screen in water leakage groove, then it is fixed by first bolt, put material tray into cooling pool, then the super-thick connecting piece wall pipe after heating flaring can be put into cooling pool, placed on material tray to cool, and the connecting pipe is taken out by lifting material tray, water will leak from water leakage groove, and metal scrap in water can be filtered by filter screen, convenient to clean.
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Description

Technical Field

[0001] This utility model relates to the field of ultra-thick wall tube flaring technology, and in particular to a large-diameter ultra-thick wall tube flaring cooling device. Background Technology

[0002] Flaring and cooling of ultra-thick-walled pipes is a process that uses mechanical transmission and flame heating to flare ultra-thick-walled pipes, increasing the diameter of the billet end. The billet enters the deformation zone under axial force, where it undergoes tangential tensile flaring plastic deformation. It then enters the stable deformation zone, finally forming the pipe. The flaring shape can be conical or cylindrical. Some shorter ultra-thick connecting pipes are used for pipe connections after flaring. After heating and flaring, the pipes need to be cooled. Utility Model Content

[0003] The purpose of this invention is to provide a large-diameter, ultra-thick-walled tube flaring and cooling device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a cooling pool for cooling the flared end of an ultra-thick-walled pipe, a drain valve on one side of the cooling pool, a material tray inside the cooling pool, a water leakage groove through the bottom of the material tray, a filter mechanism inside the material tray, the filter mechanism including an insertion hole, a rod, a connecting plate, a filter screen, and a first bolt, an insertion hole on the top of the material tray, a rod inserted into the inner side of the insertion hole, a connecting plate fixedly connected to one end of the rod, a filter screen fixedly connected to one end of the connecting plate, a first bolt through the connecting plate, a connecting frame fixedly connected to the top of the material tray, and a fixing frame fixedly connected to the top of the cooling pool.

[0005] Preferably, the bottom of the inner cavity of the material tray is provided with an inclined surface, and the inner wall of the insertion hole is in contact with the outer wall of the insertion rod.

[0006] Preferably, one end of the first bolt is threadedly connected to the material tray, and the inner wall of the water leakage groove is in contact with the outer wall of the filter screen frame.

[0007] Preferably, a small winch is fixedly connected to the bottom of the fixed frame, and a limit frame is slidably connected to the top of the fixed frame. An installation mechanism is provided at the connection between the limit frame and the connecting frame. The installation mechanism includes a connecting seat, a second bolt, a protrusion, a lifting ring, a third bolt, and a limit plate. A connecting seat is fixedly connected to the top of the connecting frame, and a second bolt is slidably inserted into one side of the connecting seat. A protrusion is fixedly connected to the top of the connecting frame, and a lifting ring is fixedly connected to the top of the protrusion. A third bolt is threadedly connected to one side of the protrusion, and a limit plate is sleeved on the outside of the third bolt.

[0008] Preferably, the outer end of the limiting plate is fitted with one end of the second bolt, and the inner wall of the connecting seat is fitted with the outer end wall of the limiting frame.

[0009] Preferably, the second bolt slides through and inserts into the limiting bracket, and one end of the second bolt is threaded with a nut.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, the large-diameter, ultra-thick-walled pipe flaring and cooling device involves sliding the insert rod on the connecting plate into the insertion hole to install the filter screen in the water-leaking trough. It is then fixed with the first bolt. The material tray is placed in the cooling pool, and the heated, flared ultra-thick-walled connecting pipe can then be placed in the cooling pool and placed on the material tray for cooling. Lifting the material tray removes the connecting pipe, and water leaks out from the water-leaking trough. Metal fragments in the water are filtered by the filter screen, facilitating cleaning. The material tray is then placed in the cooling pool... Next, the limiting frame is inserted through the fixing frame and plugged into the connecting seat. Then, the limiting frame and the connecting seat are connected and fixed with the second bolt and nut. This can play a guiding and limiting role when lifting the material tray. Then, the limiting plate is sleeved on the outside of the third bolt and then threadedly connected to the protrusion. The bottom of the limiting plate is attached to the top of the connecting frame to prevent the limiting plate from rotating, thereby fixing the limiting plate. The outer side of the end of the limiting plate is attached to one end of the second bolt to prevent the second bolt from falling off. The small winch is connected to the lifting ring for easy lifting or lowering of the material tray. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the filter mechanism structure of this utility model;

[0013] Figure 3 This is a schematic diagram of the structure of the connecting frame and the fixing frame used together in this utility model;

[0014] Figure 4 This is a schematic diagram of the installation mechanism of this utility model.

[0015] In the diagram: 1. Cooling pool; 2. Drain valve; 3. Material tray; 4. Leakage trough; 5. Insertion hole; 6. Insertion rod; 7. Connecting plate; 8. Filter screen; 9. First bolt; 10. Connecting frame; 11. Fixing frame; 12. Small winch; 13. Limiting frame; 14. Connecting seat; 15. Second bolt; 16. Protrusion; 17. Lifting ring; 18. Third bolt; 19. Limiting plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0018] Example

[0019] Please see Figure 1-4 This utility model discloses a cooling device for flaring and cooling large-diameter ultra-thick-walled pipes: It includes a cooling pool 1 for flaring and cooling ultra-thick-walled pipes, a drain valve 2 on one side of the cooling pool 1, a material tray 3 inside the cooling pool 1, a water leakage groove 4 penetrating through the bottom of the material tray 3, and a filter mechanism inside the material tray 3. The filter mechanism includes an insertion hole 5, an insertion rod 6, a connecting plate 7, a filter screen 8, and a first bolt 9. An insertion hole 5 is opened at the top of the material tray 3, and an insertion rod 6 is inserted into the inner side of the insertion hole 5. One end of the insertion rod 6 is fixedly connected to the connecting plate 7, and one end of the connecting plate 7 is fixedly connected to the filter screen 8. A first bolt 9 is inserted through the side, a connecting frame 10 is fixedly connected to the top of the material tray 3, and a fixing frame 11 is fixedly connected to the top of the cooling pool 1. In use, the insert rod 6 on the connecting plate 7 is slidably inserted into the insertion hole 5, thereby installing the filter screen 8 in the water leakage trough 4, and then fixing it with the first bolt 9. The material tray 3 is then placed into the cooling pool 1, and the ultra-thick connecting pipe after heating and flaring can be placed into the cooling pool 1 and placed on the material tray 3 for cooling. When the material tray 3 is lifted and the connecting pipe is removed, water will leak out from the water leakage trough 4, and the metal debris in the water will be filtered by the filter screen 8 for easy cleaning.

[0020] Furthermore, the bottom of the inner cavity of the material tray 3 is provided with an inclined surface, and the inner wall of the insertion hole 5 is in contact with the outer wall of the insertion rod 6.

[0021] Furthermore, one end of the first bolt 9 is threadedly connected to the material tray 3, and the inner wall of the water leakage trough 4 is in contact with the outer wall of the mesh frame of the filter screen 8.

[0022] For ease of use, a small winch 12 is fixedly connected to the bottom of the fixed frame 11, and a limit frame 13 is slidably connected to the top of the fixed frame 11. An installation mechanism is provided at the connection between the limit frame 13 and the connecting frame 10. The installation mechanism includes a connecting seat 14, a second bolt 15, a protrusion 16, a lifting ring 17, a third bolt 18, and a limit plate 19. The connecting frame 10 has a fixedly connected connecting seat 14 at its top, and a second bolt 15 is slidably inserted into one side of the connecting seat 14. A protrusion 16 is fixedly connected to the top of the connecting frame 10, and a lifting ring 17 is fixedly connected to the top of the protrusion 16. A third bolt 18 is threaded into one side of the protrusion 16, and a limit plate 19 is fitted onto the outer side of the third bolt 18. After the material tray 3 is placed into the cooling pool 1, the limiting frame 13 is inserted through the fixing frame 11 and inserted into the connecting seat 14. Then, the limiting frame 13 and the connecting seat 14 are connected and fixed with the second bolt 15 and the nut. This can play a guiding and limiting role when lifting the material tray 3. Then, the limiting plate 19 is sleeved on the outside of the third bolt 18 and then threadedly connected to the protrusion 16. The bottom of the limiting plate 19 is attached to the top of the connecting frame 10 to prevent the limiting plate 19 from rotating, thereby fixing the limiting plate 19. The outer side of the end of the limiting plate 19 is attached to one end of the second bolt 15 to prevent the second bolt 15 from falling off. The small winch 12 is connected to the lifting ring 17 to facilitate lifting or lowering the material tray 3.

[0023] Furthermore, the outer end of the limiting plate 19 is fitted with one end of the second bolt 15, and the inner wall of the connecting seat 14 is fitted with the outer end of the limiting frame 13.

[0024] Furthermore, the second bolt 15 slides through and inserts into the limiting bracket 13, and one end of the second bolt 15 is threaded with a nut.

[0025] Working principle: In use, slide the rod 6 on the connecting plate 7 into the insertion hole 5 to install the filter screen 8 in the water leakage tank 4, and then fix it with the first bolt 9. Place the material tray 3 into the cooling pool 1, and then place the heated and flared ultra-thick connector wall tube into the cooling pool 1 and place it on the material tray 3 for cooling. When the material tray 3 is lifted and the connector is removed, water will leak out from the water leakage tank 4, and the metal debris in the water will be filtered by the filter screen 8 for easy cleaning. After the material tray 3 is placed in the cooling pool 1, insert the limiting frame 13 through the fixing frame 11 and insert it into the connecting seat 14. Then use the second bolt 15 and the nut to connect and fix the limiting frame 13 and the connecting seat 14. This design serves as a guide and limiter when lifting the material tray 3. The limiting plate 19 is then fitted onto the outside of the third bolt 18 and threadedly connected to the protrusion 16. The bottom of the limiting plate 19 is flush with the top of the connecting frame 10 to prevent rotation, thus fixing the limiting plate 19. The outer end of the limiting plate 19 is flush with one end of the second bolt 15 to prevent the second bolt 15 from falling off. The small winch 12 is connected to the lifting ring 17 for easy lifting or lowering of the material tray 3. The small winch 12 is manufactured by Hebei Hanxiang Lifting Machinery Co., Ltd., model PA200*12M. Its structure and working principle are existing technologies and will not be elaborated here.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cooling device for flaring and cooling large-diameter ultra-thick-walled pipes, comprising a cooling pool (1) for flaring and cooling ultra-thick-walled pipes, wherein a drain valve (2) is provided on one side of the cooling pool (1), characterized in that: The cooling pool (1) is provided with a material tray (3) on its inner side. A water leakage groove (4) is provided through the bottom of the material tray (3). A filter mechanism is provided on the inner side of the material tray (3). The filter mechanism includes a socket (5), a rod (6), a connecting plate (7), a filter screen (8), and a first bolt (9). The material tray (3) is provided with a socket (5) on its top. A rod (6) is inserted into the inner side of the socket (5). A connecting plate (7) is fixedly connected to one end of the rod (6). A filter screen (8) is fixedly connected to one end of the connecting plate (7). A first bolt (9) is inserted through one side of the connecting plate (7). A connecting frame (10) is fixedly connected to the top of the material tray (3). A fixing frame (11) is fixedly connected to the top of the cooling pool (1).

2. The large-diameter, ultra-thick-walled tube flaring and cooling device according to claim 1, characterized in that: The bottom of the inner cavity of the material tray (3) is provided with an inclined surface, and the inner wall of the insertion hole (5) is in contact with the outer wall of the insertion rod (6).

3. The large-diameter, ultra-thick-walled tube flaring and cooling device according to claim 1, characterized in that: One end of the first bolt (9) is threadedly connected to the material tray (3), and the inner wall of the water leakage trough (4) is in contact with the outer wall of the mesh frame of the filter screen (8).

4. The large-diameter, ultra-thick-walled tube flaring and cooling device according to claim 1, characterized in that: A small winch (12) is fixedly connected to the bottom of the fixed frame (11). A limit frame (13) is slidably connected to the top of the fixed frame (11). An installation mechanism is provided at the connection between the limit frame (13) and the connecting frame (10). The installation mechanism includes a connecting seat (14), a second bolt (15), a protrusion (16), a lifting ring (17), a third bolt (18), and a limit plate (19). A connecting seat (14) is fixedly connected to the top of the connecting frame (10). A second bolt (15) is slidably inserted into one side of the connecting seat (14). A protrusion (16) is fixedly connected to the top of the connecting frame (10). A lifting ring (17) is fixedly connected to the top of the protrusion (16). A third bolt (18) is threadedly connected to one side of the protrusion (16). A limit plate (19) is sleeved on the outside of the third bolt (18).

5. The large-diameter, ultra-thick-walled tube flaring and cooling device according to claim 4, characterized in that: The outer end of the limiting plate (19) is in contact with one end of the second bolt (15), and the inner wall of the connecting seat (14) is in contact with the outer end of the limiting frame (13).

6. The large-diameter, ultra-thick-walled tube flaring and cooling device according to claim 5, characterized in that: The second bolt (15) slides through the limiting bracket (13), and a nut is threaded onto one end of the second bolt (15).