A water permeable brick forming machine
By introducing a control mechanism and a clamping mechanism into the permeable brick forming machine, the problem of easy loss of the plug plate during mold replacement is solved, realizing convenient mold replacement and stable pressing of the billet, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUXI SHUOLONG TECH DEV CO LTD
- Filing Date
- 2025-07-22
- Publication Date
- 2026-07-14
AI Technical Summary
Existing permeable brick forming machines are prone to losing or forgetting to place the connector plate when changing molds, leading to problems in the production process and product quality.
By employing a control mechanism and a clamping mechanism, and through the linkage design of limit blocks, spring clips and hydraulic cylinder push plates, convenient mold replacement and stable clamping are achieved, ensuring rapid separation of the mold and the blank.
It improves mold change efficiency, ensures production process stability and product quality, and enhances operational efficiency and billet processing efficiency.
Smart Images
Figure CN224489525U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of permeable brick technology, and in particular to a permeable brick forming machine. Background Technology
[0002] Permeable bricks, as a special building material, play a significant role in urban construction and ecological maintenance. Their numerous interconnected pores allow rainwater to quickly infiltrate the ground, replenishing groundwater and changing the reliance on drainage systems for traditional impermeable pavements. This reduces surface runoff, lowers pressure on drainage networks, and effectively alleviates urban flooding. Their permeability also filters and purifies rainwater during infiltration, reducing the entry of surface pollutants into water bodies. Simultaneously, the replenished groundwater helps maintain groundwater levels, ensuring vegetation growth, increasing urban green space, and improving the microclimate. In summer, traditional impermeable pavements easily absorb heat and rise in temperature, while permeable bricks, due to their porous structure, can remove heat through water evaporation, lowering pavement temperature, mitigating the urban heat island effect, and improving living comfort. Furthermore, the texture and porous structure of permeable bricks increase friction, providing excellent anti-slip properties, reducing the risk of pedestrians slipping and vehicles skidding in rainy weather, and improving travel safety. They also reduce road surface water accumulation, preventing puddles from affecting traffic efficiency and minimizing the impact of vehicle splashes on pedestrians and the surrounding environment.
[0003] Patent publication number "CN221968386U" discloses "A Recycled Permeable Brick Molding Device," which includes limiting components disposed on the left and right sides of a brick blank mold, a pressing component fixed to the upper end of a gantry frame, a pressure plate fixed to the end of the pressing component, pressing blocks linearly distributed directly below the pressure plate, and a snap-fit component disposed directly below the pressure plate. A magnetic component allows the insert plate to be tightly inserted into the insert groove to limit the brick blank mold. When the brick blank mold needs to be replaced, the insert plate can be pulled out for quick disassembly. The snap-fit block can slide and snap into the snap-fit groove, tightly connecting the pressing block and the pressure plate. The groove, in conjunction with the installation, completely limits the pressing block. A pin can penetrate the pressure plate and insert into the snap-fit block, completely limiting it. This allows for quick replacement of the pressing block and brick blank mold, making the equipment more versatile.
[0004] The device in the aforementioned patent allows for quick disassembly of the brick blank mold by simply pulling out the plug-in plate when the mold needs to be replaced. However, if the plug-in plate is frequently plugged in and out, it is easy to lose or forget its placement during busy operations. In case of negligence, the plug-in plate may also be mixed into the blank material, which may affect the production process or product quality. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the problems existing in the prior art, this utility model provides a permeable brick forming machine.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model is implemented through the following technical solution: a permeable brick forming machine, including a frame, a control mechanism is provided above the frame, and a die-casting mechanism and a clamping mechanism are respectively provided above the control mechanism;
[0009] The control mechanism includes a limiting block and a mold. There are four sets of limiting blocks. The outer side of the mold is locked inside the limiting block. There are eight sets of slots on the inner side of the limiting block. A spring is fixedly installed on the inner wall of one side of the slot. There are eight sets of springs. A clamp is fixedly installed on one end of the spring. There are eight sets of clamps. One end of the clamp is locked inside the clamping groove opened on the outer side of the mold.
[0010] By adopting the above technical solution, when changing molds, the mold frame can be lifted with a little force to allow the chuck to disengage from the slot on the outside of the mold in an orderly manner, making the operation convenient. This design makes the mold changing process simple and efficient, and can quickly replace other molds, improving work efficiency. It also solves the problem that if the plug-in plate is frequently plugged and unplugged, the placement position may be lost or forgotten during busy operations. In case of negligence, the plug-in plate may also be mixed into the blank, which may affect the production process or product quality.
[0011] In a preferred embodiment of the permeable brick forming machine of this utility model, the bottom end of the limiting block of the control mechanism is fixedly installed on the surface of the frame, and the bottom end of the mold is clamped on the surface of the frame.
[0012] By adopting the above technical solution, the stand can provide a stable fixed position for the limit block installed at the bottom.
[0013] In a preferred embodiment of the permeable brick forming machine of this utility model, the die-casting mechanism includes a support arm and a large servo hydraulic cylinder. The top end of the large servo hydraulic cylinder is fixedly installed on the top surface of the support arm, and the output end of the large servo hydraulic cylinder is slidably connected through the top surface and the top wall of the support arm. A push plate is fixedly installed on the output end of the large servo hydraulic cylinder, and a pressure plate is fixedly installed on the bottom surface of the push plate. There are three sets of pressure plates.
[0014] By adopting the above technical solution, when it is necessary to press the billet, the large servo hydraulic cylinder can push the push plate at the output end to move down. The moving push plate will synchronously drive the pressure plate on the bottom surface to move, thereby achieving stable pressing of the billet. This linkage structure can accurately control the pressing force and stroke, ensuring the billet processing effect.
[0015] In a preferred embodiment of the permeable brick forming machine of this utility model, the bottom end of the support arm of the die-casting mechanism is fixedly installed on the surface of the frame, and the rear end of the push plate is slidably connected to one side surface of the support arm.
[0016] By adopting the above technical solution, the platform can provide a stable fixed position for the support arm installed on the surface.
[0017] In a preferred embodiment of the permeable brick forming machine of this utility model, the clamping mechanism includes a small servo hydraulic cylinder and a clamping plate, with two sets of small servo hydraulic cylinders and clamping plates respectively. The inner side of the clamping plate is fixedly installed at the output end of the small servo hydraulic cylinder. Friction pads are fixedly installed on both sides of the mold of the control mechanism, with two sets of friction pads.
[0018] By adopting the above technical solution, when the small servo hydraulic cylinder retracts the clamping plate at the output end, it can firmly clamp it on the friction pads on both sides of the mold, thereby driving the mold to separate from the blank. This operation method is convenient and efficient, and can quickly complete the separation of the mold and the blank, effectively improving the work efficiency of blank processing.
[0019] In a preferred embodiment of the permeable brick forming machine of this utility model, the bottom side of the small servo hydraulic cylinder of the clamping mechanism is fixedly installed on the push plate surface of the die-casting mechanism.
[0020] By adopting the above technical solution, the push plate can provide a stable fixed position for the small servo hydraulic cylinder installed on the surface. When the push plate moves down, it can synchronously drive the small servo hydraulic cylinder, thereby enabling the clamping mechanism to achieve the clamping effect.
[0021] (III) Beneficial Effects
[0022] This utility model provides a permeable brick forming machine. It has the following beneficial effects:
[0023] 1. By adding a control mechanism, when changing molds, a slight lift of the mold frame allows the chuck to disengage from the slot on the outside of the mold in an orderly manner, making operation convenient. This design makes the mold changing process simple and efficient, enabling the rapid replacement of other molds and improving work efficiency. It also solves the problem that if the plug-in plate is frequently plugged and unplugged, the placement position may be lost or forgotten during busy operations. In case of negligence, the plug-in plate may also be mixed into the blank, which may affect the production process or product quality.
[0024] 2. By adding a clamping mechanism, when the small servo hydraulic cylinder retracts the clamping plate at the output end, it can firmly clamp it on the friction pads on both sides of the mold, thereby driving the mold to separate from the blank. This operation method is convenient and efficient, and can quickly complete the separation of the mold and the blank, effectively improving the work efficiency of blank processing. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0027] Figure 2 This is a front view structural diagram of the entire utility model.
[0028] Figure 3 This is a schematic diagram of the overall left-side half-section structure of this utility model.
[0029] Figure 4 This is a right-side half-sectional view of the overall structure of this utility model.
[0030] Figure 5 This is an enlarged structural diagram of point A of the entire utility model.
[0031] In the diagram, 1. Stand; 2. Die-casting mechanism; 21. Support arm; 22. Large servo hydraulic cylinder; 23. Push plate; 24. Pressure plate; 3. Control mechanism; 31. Limit block; 32. Mold; 33. Groove; 34. Spring; 35. Chuck; 4. Clamping mechanism; 41. Small servo hydraulic cylinder; 42. Clamping plate; 43. Friction pad. Detailed Implementation
[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0033] Example 1
[0034] Reference Figures 1 to 5 This is the first embodiment of the present utility model. This embodiment provides a permeable brick forming machine including a frame 1, a control mechanism 3 is arranged above the frame 1, and a die-casting mechanism 2 and a clamping mechanism 4 are respectively arranged above the control mechanism 3.
[0035] The control mechanism 3 includes a limit block 31 and a mold 32. There are four sets of limit blocks 31. The outside of the mold 32 is locked inside the limit blocks 31. There are eight sets of slots 33 on the inside of the limit blocks 31. A spring 34 is fixedly installed on the inner wall of one side of the slot 33. There are eight sets of springs 34. A clamping head 35 is fixedly installed on one end of the spring 34. There are eight sets of clamping heads 35. One end of the clamping head 35 is locked inside the clamping groove opened on the outside of the mold 32.
[0036] Specifically, the bottom end of the limit block 31 of the control mechanism 3 is fixedly installed on the surface of the frame 1, the bottom end of the mold 32 is clamped on the surface of the frame 1, the die-casting mechanism 2 includes a support arm 21 and a large servo hydraulic cylinder 22, the top end of the large servo hydraulic cylinder 22 is fixedly installed on the top surface of the support arm 21, the output end of the large servo hydraulic cylinder 22 is slidably connected through the top surface and the top wall of the support arm 21, a push plate 23 is fixedly installed on the output end of the large servo hydraulic cylinder 22, and a pressure plate 24 is fixedly installed on the bottom surface of the push plate 23. There are three sets of pressure plates 24.
[0037] Furthermore, when changing the mold 32, the control mechanism 3 can lift the mold 32 frame with a little force, so that the clamping head 35 can be orderly disengaged from the clamping slot on the outside of the mold 32. The operation is convenient. This design makes the mold 32 replacement process simple and efficient, and can quickly complete the replacement of other molds 32, improving work efficiency. The clamping head 35 provides an elastic clamping effect through the spring 34, and the other end of the spring 34 is fixedly installed on the inner wall of one side of the slot 33. The slot 33 is opened inside the limiting block 31. The outside of the mold 32 is clamped inside the limiting block 31. The bottom end of the limiting block 31 is installed on the surface of the frame 1.
[0038] When the die-casting mechanism 2 needs to hold the billet, the large servo hydraulic cylinder 22 can push the push plate 23 at the output end to move down. The moving push plate 23 will simultaneously drive the pressure plate 24 on the bottom surface to move, thereby achieving stable holding of the billet. This linkage structure can accurately control the holding force and stroke to ensure the billet processing effect. The top of the large servo hydraulic cylinder 22 is installed on the top surface of the support arm 21, and the bottom of the support arm 21 is installed on the surface of the frame 1.
[0039] Example 2
[0040] Reference Figures 1 to 5 This is the first embodiment of the present invention. This embodiment is based on the previous embodiment. The bottom end of the support arm 21 of the die-casting mechanism 2 is fixedly installed on the surface of the frame 1. The rear end of the push plate 23 is slidably connected to one side surface of the support arm 21. The clamping mechanism 4 includes a small servo hydraulic cylinder 41 and a clamping plate 42. The small servo hydraulic cylinder 41 and the clamping plate 42 are two sets respectively. The inner side of the clamping plate 42 is fixedly installed on the output end of the small servo hydraulic cylinder 41. Friction pads 43 are fixedly installed on both sides of the mold 32 of the control mechanism 3. There are two sets of friction pads 43.
[0041] Specifically, the small servo hydraulic cylinder 41 of the clamping mechanism 4 is fixedly mounted on the surface of the push plate 23 of the die-casting mechanism 2.
[0042] Furthermore, when the clamping mechanism 4 retracts the clamping plate 42 at the output end through the small servo hydraulic cylinder 41, it can firmly clamp it onto the friction pads 43 on both sides of the mold 32, thereby driving the mold 32 to separate from the blank. This operation method is convenient and efficient, and can quickly complete the separation of the mold 32 from the blank, effectively improving the work efficiency of blank processing. The push plate 23 can provide a stable fixed position for the small servo hydraulic cylinder 41 installed on the surface. When the push plate 23 moves down, it can synchronously drive the small servo hydraulic cylinder 41, thereby enabling the clamping mechanism 4 to achieve the clamping effect.
[0043] Working principle: When the clamping mechanism 4 retracts the clamping plate 42 at the output end through the small servo hydraulic cylinder 41, it can firmly clamp it on the friction pads 43 on both sides of the mold 32, thereby driving the mold 32 to separate from the blank. This operation method is convenient and efficient, and can quickly complete the separation of the mold 32 from the blank, effectively improving the work efficiency of blank processing. The push plate 23 can provide a stable fixed position for the small servo hydraulic cylinder 41 installed on the surface. When the push plate 23 moves down, it can synchronously drive the small servo hydraulic cylinder 41, thereby enabling the clamping mechanism 4 to achieve the clamping effect.
[0044] When changing mold 32, the control mechanism 3 can lift the mold 32 frame with a little force to make the chuck 35 disengage from the chuck groove on the outside of the mold 32 in an orderly manner. The operation is convenient. This design makes the mold 32 replacement process simple and efficient, and can quickly replace other molds 32, improving work efficiency. The chuck 35 provides an elastic locking effect through the spring 34, and the other end of the spring 34 is fixedly installed on the inner wall of one side of the slot 33. The slot 33 is opened inside the limit block 31. The outside of the mold 32 is locked inside the limit block 31. The bottom end of the limit block 31 is installed on the surface of the frame 1.
[0045] When the die-casting mechanism 2 needs to hold the billet, the large servo hydraulic cylinder 22 can push the push plate 23 at the output end to move down. The moving push plate 23 will simultaneously drive the pressure plate 24 on the bottom surface to move, thereby achieving stable holding of the billet. This linkage structure can accurately control the holding force and stroke to ensure the billet processing effect. The top of the large servo hydraulic cylinder 22 is installed on the top surface of the support arm 21, and the bottom of the support arm 21 is installed on the surface of the frame 1.
[0046] It should be noted that in this paper, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
Claims
1. A permeable brick forming machine, comprising a frame (1), characterized in that: A control mechanism (3) is provided above the platform (1), and a die-casting mechanism (2) and a clamping mechanism (4) are respectively provided above the control mechanism (3); The control mechanism (3) includes a limiting block (31) and a mold (32). There are four sets of limiting blocks (31). The outer side of the mold (32) is placed inside the limiting block (31). There are eight sets of slots (33) on the inner side of the limiting block (31). A spring (34) is fixedly installed on the inner wall of one side of the slot (33). There are eight sets of springs (34). A clamping head (35) is fixedly installed on one end of the spring (34). There are eight sets of clamping heads (35). One end of the clamping head (35) is placed inside the clamping groove opened on the outer side of the mold (32).
2. The permeable brick forming machine according to claim 1, characterized in that: The bottom end of the limiting block (31) of the control mechanism (3) is fixedly installed on the surface of the frame (1), and the bottom end of the mold (32) is placed on the surface of the frame (1).
3. The permeable brick forming machine according to claim 2, characterized in that: The die-casting mechanism (2) includes a support arm (21) and a large servo hydraulic cylinder (22). The top end of the large servo hydraulic cylinder (22) is fixedly installed on the top surface of the support arm (21). The output end of the large servo hydraulic cylinder (22) is slidably connected through the top surface and the top wall of the support arm (21). A push plate (23) is fixedly installed on the output end of the large servo hydraulic cylinder (22). A pressure plate (24) is fixedly installed on the bottom surface of the push plate (23). There are three sets of pressure plates (24).
4. The permeable brick forming machine according to claim 3, characterized in that: The bottom end of the support arm (21) of the die-casting mechanism (2) is fixedly installed on the surface of the frame (1), and the rear end of the push plate (23) is slidably connected to one side surface of the support arm (21).
5. The permeable brick forming machine according to claim 1, characterized in that: The clamping mechanism (4) includes a small servo hydraulic cylinder (41) and a clamping plate (42). The small servo hydraulic cylinder (41) and the clamping plate (42) are two sets respectively. The clamping plate (42) is fixedly installed on the inner side of the output end of the small servo hydraulic cylinder (41). Friction pads (43) are fixedly installed on both sides of the mold (32) of the control mechanism (3). There are two sets of friction pads (43).
6. The permeable brick forming machine according to claim 5, characterized in that: The small servo hydraulic cylinder (41) of the clamping mechanism (4) is fixedly mounted on the surface of the push plate (23) of the die-casting mechanism (2).