Self-leveling mortar preparation kettle

The automated design of the electric sliding rail driven cleaning brush and agitator solves the problem of low efficiency in manual cleaning of traditional self-leveling mortar preparation kettles, achieving efficient cleaning and wastewater collection, and reducing labor costs and environmental pollution.

CN224489548UActive Publication Date: 2026-07-14XUZHOU XUZHU BUILDING MATERIALS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XUZHOU XUZHU BUILDING MATERIALS TECH CO LTD
Filing Date
2025-06-05
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Traditional self-leveling mortar preparation kettles require manual cleaning of the mixing tank, resulting in high labor costs, low efficiency, and incomplete cleaning.

Method used

The system uses an electric sliding rail to drive the cleaning brush and agitator, automating the cleaning and mixing process. Combined with a collection box to collect wastewater, it reduces environmental pollution.

Benefits of technology

It improves cleaning efficiency, reduces labor costs, ensures thorough cleaning of the inner wall of the mixing tank, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a self-leveling mortar preparation cauldron relates to the field of building material production, including support plate, the upper surface of support plate is provided with two portal frame, the inner wall of each portal frame all is installed with electric slide rail B, the outer surface of each electric slide rail B all is connected with the sliding block of sliding, the side surface of two sliding blocks is close to each other jointly connected with crossbeam, the bottom surface of crossbeam is provided with connecting block, the utility model discloses through starting motor drive cleaning brush carries out the cleaning to the stirring bucket, compares traditional manual cleaning mode, has realized higher cleaning efficiency, at the same time, utilizes electric slide rail B drive crossbeam and drives the motor to move up and down, ensures that cleaning brush can go into the dead angle of stirring bucket inner wall, realizes overall cleaning, this series of operation not only thoroughly gives up the tedious of manual cleaning, significantly reduces the human cost, also greatly promotes the work efficiency, through setting up the special collecting box, sewage is effectively received, thereby reduces the pollution to operating environment.
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Description

Technical Field

[0001] This utility model relates to the field of building materials production, specifically a self-leveling mortar preparation kettle. Background Technology

[0002] The core function of the self-leveling mortar preparation kettle lies in the efficient production of self-leveling mortar, a building material specifically designed for indoor floor leveling. It possesses excellent fluidity and self-leveling properties, allowing it to quickly and easily fill uneven areas on the floor, forming a smooth and uniform surface. This not only beautifies the floor's appearance but also lays a solid foundation for subsequent flooring or tile installation. The self-leveling mortar preparation kettle plays a crucial role in the modern construction and decoration industry. Its efficient and large-scale production capacity ensures the supply of self-leveling mortar, meeting the stringent requirements for floor flatness in various construction projects.

[0003] Before use, the mixing tank of a self-leveling mortar preparation kettle needs to be cleaned to avoid cross-contamination of the mortar. However, traditional self-leveling mortar preparation kettles often require manual cleaning of the mixing tank, which requires a lot of manpower and the work efficiency is not ideal. Utility Model Content

[0004] The purpose of this utility model is to provide a self-leveling mortar preparation kettle to solve the problems mentioned in the background art and overcome its technical defects.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a self-leveling mortar preparation kettle, including a support plate, two gantry frames are provided on the upper surface of the support plate, an electric slide rail B is installed on the inner wall of each gantry frame, a slider is slidably connected to the outer surface of each electric slide rail B, a crossbeam is connected to the side of the two sliders that are close to each other, a connecting block is provided on the bottom surface of the crossbeam, a motor A is installed on the bottom surface of the connecting block, and a cleaning brush is installed at the output end of the motor A.

[0006] As a further embodiment of this utility model: two electric slide rails A are installed on the inner wall of the support plate, and a sliding block is slidably connected to the outer surface of each electric slide rail A. The two sliding blocks are connected to a stirring tank on their sides that are close to each other.

[0007] As a further improvement of this utility model: a valve is installed on the bottom surface of the mixing tank, a transmission pipe is connected to the bottom surface of the valve, and a collection box is provided below the transmission pipe.

[0008] As a further improvement of this utility model: a support frame is provided on the bottom surface of the support plate, and multiple foot pads are installed on the bottom surface of the support frame.

[0009] As a further improvement of this utility model: a control module is installed on the upper surface of the support plate, and two blocking blocks are provided on the upper surface of the support plate.

[0010] As a further improvement of this utility model: a fixing frame is provided on the upper surface of the support plate, a hydraulic rod is installed on the bottom surface of the fixing frame, and a connecting plate is provided at the output end of the hydraulic rod.

[0011] As a further improvement of this utility model: a motor B is installed on the bottom surface of the connecting plate, and a stirrer is installed at the output end of the motor B.

[0012] As a further improvement of this utility model: a storage box is provided below the support plate, the bottom surface of the storage box is equipped with multiple rollers, and the outer surface of the storage box is equipped with a handle.

[0013] Compared with the prior art, the beneficial effects of this utility model include:

[0014] This invention uses a motor to drive a cleaning brush to clean the mixing tank, achieving higher cleaning efficiency compared to traditional manual cleaning methods. Simultaneously, an electric slide rail B drives a crossbeam to move the motor up and down, ensuring the cleaning brush can reach even the hard-to-reach corners of the mixing tank's inner wall for thorough cleaning. This series of operations not only completely eliminates the tediousness of manual cleaning and significantly reduces labor costs but also greatly improves work efficiency. Furthermore, by setting up a dedicated collection box, wastewater is effectively collected, thereby reducing pollution to the operating environment. Attached Figure Description

[0015] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0016] Figure 1 The schematic diagram shows a front view of a self-leveling mortar preparation vessel according to one embodiment of the present invention;

[0017] Figure 2 The diagram schematically shows a rear view of a self-leveling mortar preparation vessel according to one embodiment of the present invention;

[0018] Figure 3 The schematic diagram shows a rear cross-sectional view of a self-leveling mortar preparation vessel according to one embodiment of the present invention.

[0019] Figure 4 The diagram schematically shows a bottom view of a self-leveling mortar preparation vessel according to one embodiment of the present invention.

[0020] In the diagram: 1. Foot pad; 2. Support frame; 3. Support plate; 4. Electric slide rail A; 5. Sliding block; 6. Control module; 7. Barrier block; 8. Mixing tank; 9. Valve; 10. Transmission pipe; 11. Collection box; 12. Storage box; 13. Roller; 14. Handle; 15. Gantry frame; 16. Electric slide rail B; 17. Slider; 18. Crossbeam; 19. Connecting block; 20. Motor A; 21. Cleaning brush; 22. Fixing frame; 23. Hydraulic rod; 24. Connecting plate; 25. Motor B; 26. Agitator. Detailed Implementation

[0021] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0022] An embodiment of the present invention is shown in conjunction with the accompanying drawings.

[0023] A self-leveling mortar preparation vessel includes a support plate 3. Two gantry frames 15 are provided on the upper surface of the support plate 3. An electric slide rail B16 is installed on the inner wall of each gantry frame 15. A slider 17 is slidably connected to the outer surface of each electric slide rail B16. A crossbeam 18 is connected to the side of the two sliders 17 that are close to each other. A connecting block 19 is provided on the bottom surface of the crossbeam 18. A motor A20 is installed on the bottom surface of the connecting block 19. A cleaning brush 21 is installed at the output end of the motor A20 for cleaning the inner wall of the mixing tank 8 and removing residual mortar.

[0024] In this embodiment, two electric slide rails A4 are installed on the inner wall of the support plate 3. Each electric slide rail A4 has a sliding block 5 slidably connected to its outer surface for moving the mixing tank 8. The two sliding blocks 5 are connected to the mixing tank 8 on their adjacent sides for mixing and stirring the self-leveling mortar.

[0025] In this embodiment, a valve 9 is installed on the bottom surface of the mixing tank 8 to control the outflow of mortar or sewage. A transmission pipe 10 is connected to the bottom surface of the valve 9 for conveying mortar and sewage. A collection box 11 is provided below the transmission pipe 10 for collecting and storing sewage.

[0026] In this embodiment, a support frame 2 is provided on the bottom surface of the support plate 3, which constitutes the main frame of the equipment and provides stability and strength to the overall structure. Multiple foot pads 1 are installed on the bottom surface of the support frame 2 to reduce vibration of the device.

[0027] In this embodiment, a control module 6 is installed on the upper surface of the support plate 3, and two blocking blocks 7 are provided on the upper surface of the support plate 3 to limit the movement range of the mixing tank 8 and ensure operational safety.

[0028] In this embodiment, a fixing frame 22 is provided on the upper surface of the support plate 3, and a hydraulic rod 23 is installed on the bottom surface of the fixing frame 22 to push the stirrer 26 into the mixing tank 8. A connecting plate 24 is provided at the output end of the hydraulic rod 23.

[0029] In this embodiment, a motor B25 is installed on the bottom surface of the connecting plate 24 to drive the agitator 26 to rotate, thereby achieving the mixing and stirring of mortar. The agitator 26 is installed at the output end of the motor B25 for stirring the mortar.

[0030] In this embodiment, a storage box 12 is provided below the support plate 3 to store the processed self-leveling mortar. Multiple rollers 13 are installed on the bottom surface of the storage box 12 to facilitate the movement of the storage box 12. A handle 14 is installed on the outer surface of the storage box 12 to facilitate the handling and movement of the storage box 12.

[0031] Working Principle: First, ensure the device is stably placed in a horizontal working position, and pre-position the collection box 11 and storage box 12 below the designated positions on the support plate 3. Then, pour an appropriate amount of water into the mixing tank 8, and simultaneously start the motor A20. Through the precise drive of the electric slide rail B16, the motor A20 drives the rotating cleaning brush 21 to approach and contact the inside of the mixing tank 8, thus initiating an efficient cleaning process. After the cleaning operation is completed, turn off the motor A20, allowing the cleaning brush 21 to safely return to its original position. Next, open the valve 9 to guide the wastewater through the transmission pipe 10 to flow smoothly into the collection box 11. After the wastewater treatment is completed, properly close the valve 9. Then, using the control module 6 and the precise control of the electric slide rail A, drive the mixing tank 8 to move to the left until... After accurately contacting the barrier block 7, add the required materials and an appropriate amount of water to the mixing tank 8. Then, simultaneously start the motor B25 to drive the agitator 26 and operate the hydraulic rod 23 to smoothly push the agitator 26 into the mixing tank 8 to begin efficient mixing. After mixing is complete, safely return the agitator 26 to its original position, open the valve 9, and allow the mixed materials to flow smoothly through the transfer cylinder 10 to the collection box 12. After the operation is complete, close the valve 10 and accurately return the mixing tank 8 to its original position. Finally, using the handle 14 and the rollers 13, move the collection box 12 to the desired position. This series of carefully designed operations not only significantly improves work efficiency but also minimizes pollution to the operating environment through effective wastewater collection and treatment.

[0032] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A self-leveling mortar preparation kettle, characterized in that, The system includes a support plate (3), on the upper surface of which are provided two gantry frames (15). Each gantry frame (15) has an electric slide rail B (16) installed on its inner wall. Each electric slide rail B (16) has a slider (17) slidably connected to its outer surface. The two sliders (17) are connected to a crossbeam (18) on their side that is close to each other. A connecting block (19) is provided on the bottom surface of the crossbeam (18). A motor A (20) is installed on the bottom surface of the connecting block (19). A cleaning brush (21) is installed at the output end of the motor A (20).

2. The self-leveling mortar preparation kettle according to claim 1, characterized in that, The inner wall of the support plate (3) is equipped with two electric slide rails A (4), and each of the electric slide rails A (4) has a sliding block (5) slidably connected to its outer surface. The two sliding blocks (5) are connected to a stirring tank (8) on their side that is close to each other.

3. The self-leveling mortar preparation kettle according to claim 2, characterized in that, A valve (9) is installed on the bottom surface of the mixing tank (8), and a transmission pipe (10) is connected to the bottom surface of the valve (9). A collection box (11) is provided below the transmission pipe (10).

4. The self-leveling mortar preparation kettle according to claim 1, characterized in that, The bottom surface of the support plate (3) is provided with a support frame (2), and the bottom surface of the support frame (2) is provided with multiple foot pads (1).

5. The self-leveling mortar preparation kettle according to claim 1, characterized in that, The upper surface of the support plate (3) is equipped with a control module (6), and the upper surface of the support plate (3) is provided with two blocking blocks (7).

6. The self-leveling mortar preparation kettle according to claim 5, characterized in that, The upper surface of the support plate (3) is provided with a fixing frame (22), the bottom surface of the fixing frame (22) is provided with a hydraulic rod (23), and the output end of the hydraulic rod (23) is provided with a connecting plate (24).

7. The self-leveling mortar preparation kettle according to claim 6, characterized in that, The bottom surface of the connecting plate (24) is equipped with a motor B (25), and the output end of the motor B (25) is equipped with a stirrer (26).

8. The self-leveling mortar preparation kettle according to claim 6, characterized in that, A storage box (12) is provided below the support plate (3). Multiple rollers (13) are installed on the bottom surface of the storage box (12), and a handle (14) is installed on the outer surface of the storage box (12).