A sponge compressor

Abstract

The application discloses a sponge compressor and belongs to the technical field of compression. The sponge compressor comprises a workbench, a fixing frame fixedly connected to the rear of the upper end face of the workbench, and a compression assembly arranged above the workbench. The compression assembly comprises clamping plates arranged on the two sides of the upper face of the workbench, a limiting plate arranged below the fixing frame, support blocks fixedly connected to the lower end face of the limiting plate, and a heating strip arranged in front of the limiting plate. The double-threaded rod is rotated to drive the moving strip and the clamping plates to synchronously approach, so that the sponge block is clamped to a specified width, manual measurement error is avoided, and positioning accuracy before compression is ensured. The first hydraulic cylinder and the fifth hydraulic cylinder drive the extrusion plates to be extruded from above and from the rear respectively, and cooperate with the clamping plates and the limiting plate to realize multidirectional shaping of the length, height and width of the sponge block, so that the shape of the compressed sponge block is uniform and regular, the sponge block is convenient to stack and transport, and the sponge block can be compressed into a sponge block with a specified size according to requirements.

Description

Technical Field

[0001] This application relates to the field of compression technology, and more specifically, to a sponge compressor. Background Technology

[0002] A sponge compressor is a device that reduces the volume of a sponge through mechanical compression. It can efficiently compress fluffy sponges into a compact shape, making them easier to store, transport, or process later. This effectively improves the convenience of sponge handling and space utilization.

[0003] Traditional compression methods are prone to inconsistent compression results due to human positioning errors, and it is difficult to shape the sponge block in multiple directions. The compressed sponge has an irregular shape, which is not conducive to stacking and transportation, and cannot flexibly adapt to different specifications.

[0004] In view of this, this application proposes a sponge compressor. Utility Model Content

[0005] The purpose of this application is to provide a sponge compressor that solves the technical problems in the background art described above.

[0006] This application provides a sponge compressor, including a workbench, a fixed frame fixedly connected to the rear of the upper surface of the workbench, and a compression assembly provided above the workbench;

[0007] The compression assembly includes clamping plates located on both sides above the workbench. A limiting plate is provided below the fixed frame. Support blocks are fixedly connected to both sides of the lower end face of the limiting plate. A heating strip is provided in front of the limiting plate. A pressing strip is provided in front of the heating strip. A slot is opened on the lower end face of the pressing strip. Extrusion plates are provided above and behind the clamping plates. An iron plate is fixedly connected to the end face of the extrusion plate near the fixed frame. A frame is sleeved around the iron plate. A magnetic suction plate is fixedly connected to the end face of the frame near the fixed frame.

[0008] Optionally, a first hydraulic cylinder is fixedly connected to the upper end face of the fixed frame, a second hydraulic cylinder, a third hydraulic cylinder, and a fourth hydraulic cylinder are fixedly connected to the front of the upper end face of the fixed frame, and a fifth hydraulic cylinder is fixedly connected to the rear end face of the fixed frame, and the telescopic ends of the first hydraulic cylinder, the second hydraulic cylinder, the third hydraulic cylinder, the fourth hydraulic cylinder, and the fifth hydraulic cylinder all penetrate the fixed frame.

[0009] Optionally, both sides of the lower end face of the workbench are fixedly connected to a fixing plate, a servo motor is fixedly connected to the outer wall of one of the fixing plates, and a double-ended threaded rod with opposite thread directions at both ends is rotatably connected between the two fixing plates. The output end of the servo motor passes through the fixing plate and is fixedly connected to the double-ended threaded rod.

[0010] Optionally, the workbench has a through groove, and both ends of the double-ended threaded rod are connected to a moving bar by a threaded rotation, with the moving bar passing through the groove. The clamping plate is fixedly connected to the moving bar.

[0011] Optionally, the telescopic end of the second hydraulic cylinder is fixedly connected to the limiting plate, the telescopic end of the third hydraulic cylinder is fixedly connected to the heating strip, the telescopic end of the fourth hydraulic cylinder is fixedly connected to the pressing strip, and the telescopic ends of the first and fifth hydraulic cylinders are respectively fixedly connected to the iron plate.

[0012] Optionally, the iron plate and the magnetic plate are attracted to each other.

[0013] One or more technical solutions provided in this application have at least the following technical effects or advantages:

[0014] 1. This application uses a double-headed threaded rod to rotate, causing the moving bar and clamping plate to move closer synchronously, automatically clamping the sponge block to the specified width, avoiding manual measurement errors and ensuring accurate positioning before compression. The first and fifth hydraulic cylinders drive the extrusion plate to extrude from the top and rear respectively, and together with the clamping plate and the limiting plate, multi-directional shaping of the length, height and width of the sponge block is achieved, making the compressed shape uniform and regular, which is convenient for stacking and transportation. At the same time, it can be compressed into a specified size and adapted to different sizes of sponge blocks according to needs.

[0015] 2. This application uses a magnetic plate to attract the iron plate on the extrusion plate, which is simple to install and makes it convenient for staff to replace extrusion plates of different sizes, thereby quickly adapting to diverse compression needs. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the sponge compressor disclosed in the embodiments of this application;

[0017] Figure 2 This is a schematic diagram of the bottom structure of the sponge compressor disclosed in an embodiment of this application;

[0018] Figure 3 This is a partial structural development diagram of the sponge compressor disclosed in the embodiments of this application;

[0019] The following are the labels in the diagram: 1. Workbench; 2. Fixing frame; 3. Compression assembly; 4. First hydraulic cylinder; 5. Second hydraulic cylinder; 6. Third hydraulic cylinder; 7. Fourth hydraulic cylinder; 8. Fifth hydraulic cylinder; 9. Fixing plate; 10. Servo motor; 11. Double-ended threaded rod; 12. Moving bar; 13. Slide groove; 301. Clamping plate; 302. Limiting plate; 303. Support block; 304. Heating bar; 305. Pressing bar; 306. Slot; 307. Extrusion plate; 308. Iron plate; 309. Frame; 310. Magnetic suction plate. Detailed Implementation

[0020] The present application will be further described in detail below with reference to the accompanying drawings.

[0021] Reference Figures 1-3 This application provides a sponge compressor, including a workbench 1. A fixing frame 2 is fixedly connected to the rear of the upper surface of the workbench 1. A compression assembly 3 is provided above the workbench 1. The compression assembly 3 includes clamping plates 301 located on both sides above the workbench 1. A limiting plate 302 is provided below the fixing frame 2. Support blocks 303 are fixedly connected to both sides of the lower surface of the limiting plate 302. A heating strip 304 is provided in front of the limiting plate 302. A pressing strip 305 is provided in front of the heating strip 304. A clip is provided on the lower surface of the pressing strip 305. Extrusion plates 307 are provided above and behind the groove 306 and clamping plate 301. An iron plate 308 is fixedly connected to the end face of the extrusion plate 307 near the fixed frame 2. A clip frame 309 is sleeved around the iron plate 308. A magnetic suction plate 310 is fixedly connected to the end face of the clip frame 309 near the fixed frame 2. The iron plate 308 and the magnetic suction plate 310 attract each other. The iron plate 308 on the extrusion plate 307 is attracted by the magnetic suction plate 310. The installation is simple and convenient for the staff to replace extrusion plates 307 of different sizes, so as to quickly adapt to diverse compression needs.

[0022] A first hydraulic cylinder 4 is fixedly connected to the upper end face of the fixed frame 2. A second hydraulic cylinder 5, a third hydraulic cylinder 6, and a fourth hydraulic cylinder 7 are fixedly connected to the front of the upper end face of the fixed frame 2, respectively. A fifth hydraulic cylinder 8 is fixedly connected to the rear end face of the fixed frame 2. The telescopic ends of the first hydraulic cylinder 4, the second hydraulic cylinder 5, the third hydraulic cylinder 6, the fourth hydraulic cylinder 7, and the fifth hydraulic cylinder 8 all pass through the fixed frame 2. The telescopic end of the second hydraulic cylinder 5 is fixedly connected to the limiting plate 302. The telescopic end of the third hydraulic cylinder 6 is fixedly connected to the heating strip 304. The telescopic end of the fourth hydraulic cylinder 7 is fixedly connected to the pressing strip 305. The telescopic ends of the first hydraulic cylinder 4 and the fifth hydraulic cylinder 8 are fixedly connected to the iron plate 308, respectively. The first hydraulic cylinder 4 and the fifth hydraulic cylinder 8 drive the extrusion plate 307 to extrude from the top and the rear, respectively. With the cooperation of the clamping plate 301 and the limiting plate 302, the length, height, and width of the sponge block are shaped in multiple directions, so that the compressed shape is uniform and regular, which is convenient for stacking and transportation.

[0023] Both sides of the lower end face of the workbench 1 are fixedly connected to fixed plates 9. A servo motor 10 is fixedly connected to the outer wall of one fixed plate 9. A double-headed threaded rod 11 with opposite thread directions at both ends is rotatably connected between the two fixed plates 9. The output end of the servo motor 10 passes through the fixed plate 9 and is fixedly connected to the double-headed threaded rod 11. A sliding groove 13 is opened through the inside of the workbench 1. Both ends of the double-headed threaded rod 11 are rotatably connected to a moving strip 12 by threads. The moving strip 12 passes through the sliding groove 13. The clamping plate 301 is fixedly connected to the moving strip 12. The servo motor 10 drives the double-headed threaded rod 11 to rotate, causing the moving strip 12 to move closer to the clamping plate 301 synchronously, automatically clamping the sponge block to the specified width, avoiding manual measurement errors and ensuring accurate positioning before compression.

[0024] Working principle: Based on the size of the compressed sponge block, select two corresponding extrusion plates 307, and insert the iron plates 308 on the two extrusion plates 307 into the clip frames 309 on the telescopic ends of the first hydraulic cylinder 4 and the fifth hydraulic cylinder 8 respectively. At the same time, the iron plates 308 and the magnetic suction plate 310 attract each other.

[0025] After installing the two extrusion plates 307, put the sponge block to be compressed into a plastic bag, then place the sponge block on the workbench 1, start the servo motor 10, and the output end of the servo motor 10 rotates to drive the double-threaded rod 11 to rotate. Since the threads at both ends of the double-threaded rod 11 are opposite, the rotation of the double-threaded rod 11 drives the moving strips 12 at both ends to move closer to each other in the slide groove 13. The movement of the two moving strips 12 drives the two clamping plates 301 to move closer to each other until the two clamping plates 301 clamp the sponge block and clamp the sponge block to the specified width.

[0026] Start the second hydraulic cylinder 5. The extension end of the second hydraulic cylinder 5 moves, causing the limit plate 302 to move downward until the support block 303 at the lower end of the limit plate 302 contacts the worktable 1. Insert the suction pipe of the vacuum pump into the plastic bag. Then start the fourth hydraulic cylinder 7. The extension end of the fourth hydraulic cylinder 7 moves, causing the pressing strip 305 to move until the pressing strip 305 presses down on the opening end of the plastic bag. At the same time, the suction pipe is located in the slot 306 of the pressing strip 305. Start the vacuum pump. The suction pipe removes the air from inside the plastic bag, compressing the plastic bag and the sponge block.

[0027] The fifth hydraulic cylinder 8 is activated. The telescopic end of the fifth hydraulic cylinder 8 moves, causing the magnetic suction plate 310, iron plate 308, and extrusion plate 307 to move. The extrusion plate 307 enters the rear between the two clamping plates 301. The clamping plates 301 push the sponge block, pressing it against the limiting plate 302 until the sponge block is compressed to the specified length. Then, the first hydraulic cylinder 4 is activated. The telescopic end of the first hydraulic cylinder 4 moves, causing the magnetic suction plate 310, iron plate 308, and extrusion plate 307 below the fixing frame 2 to move. The extrusion plate 307 enters the upper part between the two clamping plates 301. The clamping plates 301 press down on the sponge block, compressing it to the specified height. By extruding the sponge block from multiple directions, the sponge block can be compressed into a specified shape, and the shape is uniform, which is convenient for later transportation.

[0028] After the air in the plastic bag is removed, the third hydraulic cylinder 6 and the heating strip 304 are activated. The heating strip 304 releases heat, and the telescopic end of the third hydraulic cylinder 6 drives the heating strip 304 to move until the heating strip 304 presses down on the plastic bag. The heat from the heating strip 304 heats and seals the plastic bag. After sealing, multiple hydraulic cylinders and the servo motor 10 are activated simultaneously. The telescopic ends of the multiple hydraulic cylinders retract, and the limit plate 302, the heating strip 304, and the pressing strip 305 are lifted. The two fixed plates 9 move away from each other, and the output end of the servo motor 10 flips, driving the double-headed threaded rod 11 to rotate in the opposite direction, so that the two moving strips 12 and the clamping plate 301 move away from each other. The operator can then remove the compressed sponge block.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A sponge compressor, comprising a workbench (1), characterized in that: A fixed frame (2) is fixedly connected to the rear of the upper surface of the workbench (1), and a compression assembly (3) is provided above the workbench (1). The compression assembly (3) includes clamping plates (301) located on both sides above the workbench (1). A limiting plate (302) is provided below the fixed frame (2). Support blocks (303) are fixedly connected to both sides of the lower end face of the limiting plate (302). A heating strip (304) is provided in front of the limiting plate (302). A pressing strip (305) is provided in front of the heating strip (304). A slot (306) is opened on the lower end face of the pressing strip (305). An extrusion plate (307) is provided above and behind the clamping plate (301). An iron plate (308) is fixedly connected to the end face of the extrusion plate (307) near the fixed frame (2). A frame (309) is sleeved around the iron plate (308). A magnetic suction plate (310) is fixedly connected to the end face of the frame (309) near the fixed frame (2).

2. The sponge compressor according to claim 1, characterized in that: The upper end face of the fixed frame (2) is fixedly connected to a first hydraulic cylinder (4), and the front of the upper end face of the fixed frame (2) is fixedly connected to a second hydraulic cylinder (5), a third hydraulic cylinder (6) and a fourth hydraulic cylinder (7), respectively. The rear end face of the fixed frame (2) is fixedly connected to a fifth hydraulic cylinder (8), and the telescopic ends of the first hydraulic cylinder (4), the second hydraulic cylinder (5), the third hydraulic cylinder (6), the fourth hydraulic cylinder (7) and the fifth hydraulic cylinder (8) all penetrate the fixed frame (2).

3. The sponge compressor according to claim 1, characterized in that: Both sides of the lower end face of the workbench (1) are fixedly connected to a fixing plate (9). A servo motor (10) is fixedly connected to the outer wall of one side of the fixing plate (9). A double-headed threaded rod (11) with opposite thread directions at both ends is rotatably connected between the two fixing plates (9). The output end of the servo motor (10) passes through the fixing plate (9) and is fixedly connected to the double-headed threaded rod (11).

4. The sponge compressor according to claim 3, characterized in that: The workbench (1) has a through groove (13) inside. Both ends of the double-headed threaded rod (11) are connected to a moving bar (12) by threaded rotation, and the moving bar (12) passes through the groove (13). The clamping plate (301) is fixedly connected to the moving bar (12).

5. The sponge compressor according to claim 2, characterized in that: The telescopic end of the second hydraulic cylinder (5) is fixedly connected to the limiting plate (302), the telescopic end of the third hydraulic cylinder (6) is fixedly connected to the heating strip (304), the telescopic end of the fourth hydraulic cylinder (7) is fixedly connected to the pressing strip (305), and the telescopic ends of the first hydraulic cylinder (4) and the fifth hydraulic cylinder (8) are fixedly connected to the iron plate (308) respectively.

6. The sponge compressor according to claim 1, characterized in that: The iron plate (308) and the magnetic plate (310) are attracted to each other.

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