Aseptic filling device for a sauce

Abstract

The utility model relates to sauce production technical field especially relates to a sauce aseptic filling device, including main part, and the main part is composed of work bench, controller, two mounting brackets are fixedly installed on the work bench, the fixed mounting of support plate has on mounting bracket, the sauce bucket is placed on the support plate, the fixed mounting of material conveying pipe for conveying sauce has on the support plate. The utility model discloses through setting sterilization box, and the sterilization box carries out the preliminary sterilization treatment to sauce can, ensures aseptic filling environment, improves sauce health safety and shelf life, through setting sterilization box, and the sterilization box carries out the whole course sterilization to filling process, ensures that sauce delivery and filling link is in the aseptic environment, improves product safety and stability, through the conveying belt for automatic conveying sauce can that mobile spare sets, realizes the continuous operation of sauce filling process, improves production efficiency, through setting the limiting seat that sauce can is limited, ensures the stability of sauce can in the loading process.

Description

Technical Field

[0001] This utility model relates to the field of sauce production technology, and in particular to a sauce aseptic filling device. Background Technology

[0002] Sauce production technology is a process that involves processing various ingredients into condiments with stable flavor and long shelf life through steps such as raw material processing, mixing and blending, heating and sterilization, and filling and packaging.

[0003] According to CN207683824U, a sterile filling device for sauces is disclosed, including a rectangular lower plate and a rectangular upper plate above the lower plate. This device addresses the problems of inconvenience and low filling efficiency in existing technologies. However, the aforementioned document also mentions that the filling bags are prone to bacterial growth, affecting the filled sauces; the lower end of the filling hopper directly extends into the filling bag, which can introduce dust and microorganisms, leading to product defects; and the reliance on manual adjustment of the filling bag's tilt direction and angle reduces production efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problem of the inability of existing technology to automatically fill sauces, and to propose a sauce aseptic filling device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A sauce aseptic filling device includes a main body, which consists of a workbench and a controller. Two mounting brackets are fixedly installed on the workbench, and a support plate is fixedly installed on each bracket. A sauce container is placed on the support plate, and a conveying pipe for conveying the sauce is fixedly installed on the support plate. The sauce container has a conveying hole that penetrates the support plate and corresponds to the conveying pipe. A control structure for automatically feeding the sauce through the conveying pipe is provided on the support plate. A sauce tank for automatically conveying and storing the sauce is mounted on the workbench via a movable component. A sterilization chamber for sterilizing the sauce tank is fixedly installed on the workbench. A sterilization chamber for sterilizing the filling process is also fixedly installed on the workbench. Two ultraviolet lamps for sterilization and electrically connected to the controller are fixedly installed inside the sterilization chamber.

[0007] Preferably, the sterilization chamber is vertically mounted on the workbench, the mounting bracket is vertically mounted inside the sterilization chamber, the support plate is horizontally mounted above the workbench, the conveying pipe is vertically mounted below the support plate, the sterilization chamber and sterilization box are U-shaped structures with one side opening, the sterilization box is vertically mounted on the workbench and extends to one side of the sterilization box, the sterilization box has a conveying port and a discharging port, the sterilization box has an inlet and an outlet connected to the conveying port of the sterilization box, and the ultraviolet lamps are horizontally mounted on both sides of the sauce barrel.

[0008] Preferably, the control structure includes a first fixed frame and a second fixed frame fixedly mounted on a support plate. A first bidirectional lead screw is rotatably mounted inside the first fixed frame. A first motor connected to the first bidirectional lead screw and electrically connected to the controller is fixedly mounted on the first fixed frame. A second bidirectional lead screw is rotatably mounted inside the second fixed frame and is drivenly connected to the first bidirectional lead screw. A conveyor belt is connected between the first bidirectional lead screw and the second bidirectional lead screw via pulleys.

[0009] Two matching nuts are slidably sleeved on the first and second bidirectional lead screws, respectively. A connecting block is fixedly installed on the nut, and a connecting rod is installed on the connecting block by a pin. A control plate for controlling the opening and closing of the feed pipe is installed between the two corresponding connecting rods by a pin.

[0010] Preferably, the first and second fixing frames are horizontally arranged on both sides of the conveying pipe, the first and second bidirectional lead screws are horizontally arranged below the support plate, the first and second fixing frames are provided with guide holes corresponding to the connecting blocks, and the conveying pipe is provided with limiting holes corresponding to the control plate.

[0011] Preferably, the moving part includes a conveyor belt disposed on the workbench for conveying the sauce can, and a limiting seat for limiting the sauce can is placed on the conveyor belt, the sauce can is placed in the limiting seat, and a motor 2 for driving the conveyor belt and electrically connected to the controller is fixedly installed on the workbench.

[0012] A telescopic rod extending to one side of the limiting seat is fixedly installed on the mounting frame, and a limiting frame corresponding to the limiting seat and used to align the sauce container with the conveying pipe is fixedly installed at the output end of the telescopic rod.

[0013] Preferably, the conveyor belt is horizontally positioned below the sterilization chamber and the sterilization chamber, the limiting seat has a limiting groove corresponding to the sauce container, the telescopic rod is horizontally positioned on one side of the mounting frame, and the limiting frame has a concave structure.

[0014] Compared with the prior art, the present invention has the following advantages:

[0015] 1. This utility model incorporates a sterilization chamber to pre-sterilize sauce containers, ensuring an aseptic filling environment and improving the hygiene, safety, and shelf life of the sauces. It also includes a sterilization chamber that sterilizes the entire filling process, ensuring a sterile environment for sauce transport and filling, thus enhancing product safety and stability. A conveyor belt with moving parts automatically transports the sauce containers, enabling continuous filling operations and improving production efficiency. A limiting seat ensures stability during filling by positioning the sauce containers. Furthermore, a positioning and limiting frame ensures accurate docking between the sauce containers and the conveying pipe during filling, reducing manual intervention and guaranteeing the stability and accuracy of aseptic filling.

[0016] 2. This utility model features a control board that automatically opens and closes the feeding pipe through a control structure. Motor 1 drives the nut to move via two bidirectional lead screws 1 and 2. The nut drives the connecting rod to deflect around the pin seat via a connecting block. The deflection of the connecting rod generates a position difference that drives the control board to move, thereby achieving automatic opening and closing of the feeding pipe, accurately controlling the sauce filling amount, improving filling efficiency, realizing automated operation, and ensuring production continuity. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of an aseptic filling device for sauces proposed in this utility model;

[0018] Figure 2 This is a cross-sectional view of the workbench of an aseptic filling device for sauces proposed in this utility model;

[0019] Figure 3 This is a top sectional view of an aseptic filling device for sauces proposed in this utility model;

[0020] Figure 4 This is an enlarged schematic diagram of structure A of the aseptic filling device for sauces proposed in this utility model.

[0021] In the diagram: 1. Workbench; 2. Mounting frame; 3. Support plate; 4. Sauce tank; 5. Feeding pipe; 6. Fixing frame one; 7. Fixing frame two; 8. Double-acting lead screw one; 9. Motor one; 10. Double-acting lead screw two; 11. Nut; 12. Connecting block; 13. Connecting rod; 14. Control panel; 15. Conveyor belt; 16. Motor two; 17. Limiting seat; 18. Sauce tank; 19. Telescopic rod; 20. Limiting frame; 21. Sterilization chamber; 22. Sterilization chamber; 23. Ultraviolet lamp. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figures 1-4 A sauce aseptic filling device includes a main body, which consists of a workbench 1 and a controller.

[0024] Two mounting brackets 2 are fixedly installed on the workbench 1. A support plate 3 is fixedly installed on the mounting bracket 2, and a sauce container 4 is placed on the support plate 3.

[0025] A conveying pipe 5 for conveying sauce is fixedly installed on the support plate 3. The conveying pipe 5 accurately conveys the sauce in the sauce barrel 4 to the sauce tank, ensuring a smooth filling process. The sauce barrel 4 has a conveying hole that passes through the support plate 3 and corresponds to the conveying pipe 5. The conveying hole allows the sauce in the sauce barrel 4 to smoothly enter the conveying pipe 5, ensuring a smooth sauce conveying path and making the filling operation efficient.

[0026] The support plate 3 is equipped with a control structure for automatically feeding the material into the conveying pipe 5. The motor 9 drives the control board 14 to move through the control structure, thereby realizing the automatic opening and closing of the material conveying pipe 5. This can accurately control the filling amount, improve efficiency, and achieve automated operation.

[0027] The control structure includes a fixed frame 6 and a fixed frame 7, which are fixedly installed on the support plate 3. A bidirectional lead screw 8 is rotatably installed inside the fixed frame 6.

[0028] A motor 9, which is connected to a bidirectional lead screw 8 and electrically connected to a controller, is fixedly installed on a fixed frame 6. The motor 9 drives the bidirectional lead screw 8 and the bidirectional lead screw 10 connected to the transmission to rotate, providing power for the operation of the control structure and realizing automated control of the opening and closing of the material conveying pipe.

[0029] The fixed frame 2 7 is rotatably installed with a bidirectional lead screw 2 10 that is connected to the bidirectional lead screw 1 8. The bidirectional lead screw 1 8 and the bidirectional lead screw 2 10 are connected by a conveyor belt through a pulley. The conveyor belt is a synchronous belt to ensure that the bidirectional lead screw 1 8 and the bidirectional lead screw 2 10 rotate synchronously, so that the opening and closing of the material conveying pipe is accurate and stable.

[0030] Two matching nuts 11 are slidably sleeved on the first double-acting lead screw 8 and the second double-acting lead screw 10 respectively. A connecting block 12 is fixedly installed on the nut 11, and a connecting rod 13 is installed on the connecting block 12 with a pin.

[0031] A control board 14 for controlling the opening and closing of the feed pipe 5 is installed between two corresponding connecting rods 13. The control board 14 controls the opening and closing of the feed pipe 5 to achieve precise control of sauce filling and ensure accurate filling volume.

[0032] Fixing frame 1 6 and fixing frame 2 7 are horizontally positioned on both sides of the conveying pipe 5, and bidirectional lead screw 1 8 and bidirectional lead screw 2 10 are horizontally positioned below the support plate 3.

[0033] The first fixing bracket 6 and the second fixing bracket 7 are provided with guide holes corresponding to the connecting block 12. The guide holes provide guidance for the movement of the connecting block 12 and ensure that the connecting block 12 moves smoothly.

[0034] The feed pipe 5 is provided with a limiting hole corresponding to the control plate 14. The limiting hole provides a limit for the movement of the control plate 14, ensuring that the control plate 14 accurately controls the opening and closing of the feed pipe.

[0035] The workbench 1 is equipped with a sauce tank 18 that is automatically conveyed and used to store sauces via a moving part. The moving part is driven by motor 2 16 to automatically convey the sauce tank 18, realizing continuous filling operation, reducing manual intervention and improving production efficiency.

[0036] The moving parts include a conveyor belt 15 set on the workbench 1 for conveying the sauce cans 18. The conveyor belt 15 automatically conveys the sauce cans 18, realizing a continuous filling process and improving production efficiency.

[0037] A limiting seat 17 is placed on the conveyor belt 15 to limit the sauce can 18. The limiting seat 17 limits and fixes the sauce can 18 to ensure the stability of the sauce can 18 during the conveying and filling process.

[0038] The sauce container 18 is placed inside the limiting seat 17. A second motor 16 that drives the conveyor belt 15 and is electrically connected to the controller is fixedly installed on the worktable 1. The second motor 16 drives the conveyor belt 15 to transport the sauce container 18, providing power for the moving parts and realizing automatic transport of the sauce container.

[0039] A telescopic rod 19 extending to one side of the limiting seat 17 is fixedly installed on the mounting bracket 2. A limiting frame 20 corresponding to the limiting seat 17 and used to align the sauce can 18 with the conveying pipe 5 is fixedly installed at the output end of the telescopic rod 19. The telescopic rod 19 pushes the limiting frame 20 to move, so as to accurately align the sauce can 18 with the conveying pipe 5 and ensure the alignment accuracy during filling.

[0040] The conveyor belt 15 is horizontally positioned below the sterilization chamber 21 and the sterilization chamber 22. The limiting seat 17 has a limiting groove corresponding to the sauce tank 18. The limiting groove corresponds to the sauce tank 18 to ensure that the sauce tank 18 remains stable during the conveying process of the conveyor belt 15 and during filling, and will not shake or deviate.

[0041] The telescopic rod 19 is horizontally positioned on one side of the mounting frame 2, and the limiting frame 20 has a concave structure.

[0042] A sterilization box 22 is fixedly installed on the workbench 1 to sterilize the sauce cans 18. The sterilization box 22 pre-sterilizes the sauce cans 18 to ensure that the sauce cans 18 are sterile before entering the filling process, thereby improving the hygiene and safety of the sauces.

[0043] A sterilization box 21 for sterilizing the filling process is fixedly installed on the workbench 1. The sterilization box 21 sterilizes the entire filling process, ensuring that the sauce transportation and filling process is in a sterile environment, thereby improving product safety and stability.

[0044] The sterilization chamber 21 is equipped with two ultraviolet lamps 23 that are electrically connected to the controller and used for sterilization. The ultraviolet lamps 23 release ultraviolet light to sterilize the filling process, ensuring that the sauce transportation and filling process is in a sterile environment.

[0045] The sterilization chamber 21 is vertically mounted on the workbench 1, the mounting bracket 2 is vertically mounted inside the sterilization chamber 21, the support plate 3 is horizontally mounted above the workbench 1, and the conveying pipe 5 is vertically mounted below the support plate 3.

[0046] The sterilization chamber 21 and sterilization chamber 22 are U-shaped structures with one side opening. The sterilization chamber 22 is vertically installed on the workbench 1 and extends to one side of the sterilization chamber 21. The sterilization chamber 21 is provided with a feeding port and a discharging port.

[0047] The sterilization chamber 22 has an inlet and an outlet that is connected to the conveying port of the sterilization chamber 21. The ultraviolet lamps 23 are horizontally positioned on both sides of the sauce barrel 4. The ultraviolet light evenly covers the sauce barrel 4 and the surrounding filling area. Ultraviolet light is continuously released for sterilization during the sauce conveying and filling process.

[0048] It should be noted that the specific models and specifications of the controller, motor 1 (9), motor 2 (16), telescopic rod (19), sterilization chamber (21), sterilization chamber (22), and ultraviolet lamp tube need to be selected and determined according to the actual specifications of the device. The specific selection and calculation methods adopt existing technology in this field, so they will not be elaborated here.

[0049] The functional principle of this utility model can be explained through the following operation methods:

[0050] When aseptic filling of sauces is required;

[0051] Pour the sauce to be filled into the sauce barrel 4. The sauce enters the conveying pipe 5 through the conveying hole. Place the empty sauce container 18 into the limiting groove of the limiting seat 17, ready for filling operation.

[0052] When pre-sterilization treatment is required for sauce container 18;

[0053] The controller sends a start command to motor 16, which drives the conveyor belt 15 to operate. The conveyor belt 15 drives the limit seat 17 and the sauce can 18 to enter the sterilization chamber 22 through the feed inlet. The sterilization chamber 22 performs comprehensive sterilization on the sauce can 18. After sterilization, the sauce can 18 enters the sterilization chamber 21 through the discharge port and the feed port, ready for filling operation.

[0054] When it is necessary to accurately align the sauce container 18 with the feed pipe 5;

[0055] When the sauce container 18 moves with the conveyor belt 15 to the bottom of the feed pipe 5, the controller sends an extension command to the telescopic rod 19. The telescopic rod 19 drives the limiting frame 20 to move toward the limiting seat 17. The limiting frame 20 contacts the limiting seat 17 and positions it.

[0056] When sauces need to be bottled;

[0057] The controller sends a start command to motor 9 and ultraviolet lamp 23. Motor 9 drives bidirectional lead screw 8 to rotate, and bidirectional lead screw 8 drives bidirectional lead screw 10 to rotate synchronously through the conveyor belt.

[0058] The two-way lead screw 8 and the two-way lead screw 10 cause the nut 11 to move in opposite directions. The nut 11 drives the connecting rod 13 to deflect around the pin shaft through the connecting block 12. The deflection of the connecting rod 13 generates a position difference, which drives the control plate 14 to be pulled out from the limiting hole of the feed pipe 5, and the feed pipe 5 is opened.

[0059] The sauce in the sauce barrel 4 flows into the sauce tank 18 through the conveying pipe 5 for filling. At the same time, the ultraviolet lamp 23 in the sterilization box 21 sterilizes the entire filling process.

[0060] When it is necessary to stop sauce filling;

[0061] The controller sends a reverse command to motor 9, which drives the bidirectional lead screw 8 and bidirectional lead screw 10 to rotate in opposite directions. The bidirectional lead screw 8 and bidirectional lead screw 10 drive the nut 11 to move towards each other. The nut 11 drives the connecting rod 13 to deflect in the opposite direction through the connecting block 12. The connecting rod 13 drives the control plate 14 to be inserted into the limiting hole of the conveying pipe 5, and the conveying pipe 5 is closed, stopping the filling.

[0062] The controller issues a retraction command to the telescopic rod 19, and the restraint frame 20 resets;

[0063] After filling is complete;

[0064] The controller sends a continuous operation command to motor 16, and the conveyor belt 15 drives the sauce can 18 containing sauce to be moved out of the sterilization chamber 21 through the discharge port. At the same time, a new empty sauce can 18 is transported to the bottom of the conveying pipe 5. The above filling process is repeated to realize continuous filling operation.

[0065] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A sauce aseptic filling device, comprising a main body, wherein the main body is composed of a workbench (1) and a controller, characterized in that, Two mounting brackets (2) are fixedly installed on the workbench (1). A support plate (3) is fixedly installed on the mounting bracket (2). A sauce container (4) is placed on the support plate (3). A conveying pipe (5) for conveying sauce is fixedly installed on the support plate (3). A conveying hole is opened on the sauce container (4) that passes through the support plate (3) and corresponds to the conveying pipe (5). A control structure for controlling the automatic feeding of the conveying pipe (5) is provided on the support plate (3). A sauce tank (18) for automatically conveying and storing sauce is provided on the workbench (1) through a moving part. A sterilization box (22) for sterilizing the sauce tank (18) is fixedly installed on the workbench (1). A sterilization box (21) for sterilizing the filling process is fixedly installed on the workbench (1). Two ultraviolet lamps (23) for sterilization and electrically connected to the controller are fixedly installed inside the sterilization box (21).

2. The aseptic filling device for sauces according to claim 1, characterized in that, The sterilization box (21) is vertically set on the workbench (1), the mounting bracket (2) is vertically set inside the sterilization box (21), the support plate (3) is horizontally set above the workbench (1), the conveying pipe (5) is vertically set below the support plate (3), the sterilization box (21) and the sterilization box (22) are U-shaped structures with one side opening, the sterilization box (22) is vertically set on the workbench (1) and extends to one side of the sterilization box (21), the sterilization box (21) is provided with a conveying port and a discharge port, the sterilization box (22) is provided with a feeding port and a discharge port connected to the feeding port of the sterilization box (21), and the ultraviolet lamp tube (23) is horizontally set on both sides of the sauce barrel (4).

3. The aseptic filling device for sauces according to claim 1, characterized in that, The control structure includes a first fixed frame (6) and a second fixed frame (7) fixedly installed on the support plate (3). A first bidirectional lead screw (8) is rotatably installed inside the first fixed frame (6). A first motor (9) connected to the first bidirectional lead screw (8) and electrically connected to the controller is fixedly installed on the first fixed frame (6). A second bidirectional lead screw (10) rotatably installed inside the second fixed frame (7) is drivenly connected to the first bidirectional lead screw (8). A conveyor belt is connected between the first bidirectional lead screw (8) and the second bidirectional lead screw (10) through a pulley. Two matching nuts (11) are slidably sleeved on the first bidirectional lead screw (8) and the second bidirectional lead screw (10). A connecting block (12) is fixedly installed on the nut (11). A connecting rod (13) is installed on the connecting block (12) with a pin. A control plate (14) for controlling the opening and closing of the feed pipe (5) is installed between the two corresponding connecting rods (13).

4. The aseptic filling device for sauces according to claim 3, characterized in that, The first fixing frame (6) and the second fixing frame (7) are horizontally positioned on both sides of the conveying pipe (5). The first bidirectional lead screw (8) and the second bidirectional lead screw (10) are horizontally positioned below the support plate (3). The first fixing frame (6) and the second fixing frame (7) are provided with guide holes corresponding to the connecting block (12). The conveying pipe (5) is provided with limiting holes corresponding to the control plate (14).

5. The aseptic filling device for sauces according to claim 1, characterized in that, The moving part includes a conveyor belt (15) disposed on the workbench (1) and used to transport the sauce container (18), and a limiting seat (17) for limiting the sauce container (18) is placed on the conveyor belt (15). The sauce container (18) is placed in the limiting seat (17). A second motor (16) for driving the conveyor belt (15) to operate and electrically connected to the controller is fixedly installed on the workbench (1). The mounting bracket (2) is fixedly mounted with a telescopic rod (19) extending to one side of the limiting seat (17). The output end of the telescopic rod (19) is fixedly mounted with a limiting bracket (20) corresponding to the limiting seat (17) and used to align the sauce container (18) with the conveying pipe (5).

6. The aseptic filling device for sauces according to claim 5, characterized in that, The conveyor belt (15) is horizontally positioned below the sterilization chamber (21) and the sterilization chamber (22). The limiting seat (17) has a limiting groove corresponding to the sauce jar (18). The telescopic rod (19) is horizontally positioned on one side of the mounting frame (2). The limiting frame (20) has a concave structure.

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