Pultrusion product quality detection device
By designing an automated pultrusion product quality inspection device, which uses grating rulers and elastic components to inspect the straightness and length of pultruded products, the problem of large errors and high costs associated with manual inspection is solved, achieving efficient and accurate quality inspection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GANZHOU WEISHENG COMPOSITE MATERIALS CO LTD
- Filing Date
- 2025-09-02
- Publication Date
- 2026-07-14
AI Technical Summary
Current pultrusion product quality inspection mainly relies on manual operation, which leads to large errors, high costs, and unstable results.
Design a detection device that includes a base, guide rail, grating ruler, caliper, and baffle. The grating ruler is used to determine straightness, the elastic component on the caliper is used to detect length, and the detection results are displayed on a screen to achieve automated detection.
It enables rapid and accurate quality inspection of pultruded products, reduces labor costs, improves inspection accuracy and efficiency, and can inspect multiple products simultaneously.
Smart Images
Figure CN224499441U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pultrusion product manufacturing technology, and specifically to a pultrusion product quality testing device. Background Technology
[0002] Pultruded products are composite material products manufactured through the pultrusion process. Due to the characteristics of the pultrusion process, pultruded products are generally in the form of strips or columns. For strip and column products, the main quality indicators include length and straightness.
[0003] Current technology for quality inspection of pultruded products mainly relies on manual methods. This involves checking the straightness of the product using a marble platform and manually measuring the length of the product using a steel ruler. However, manual quality inspection is prone to errors, is costly, and yields inconsistent results. Summary of the Invention
[0004] This utility model aims to at least partially solve one of the technical problems in the related art.
[0005] Therefore, embodiments of this utility model propose a pultrusion product quality inspection device, which can effectively reduce manual intervention, effectively save production costs, and improve inspection accuracy.
[0006] An embodiment of this utility model provides a pultrusion product quality testing device.
[0007] The pultrusion product quality inspection device according to an embodiment of the present utility model includes a base, a guide rail, a grating ruler, a caliper, and a baffle. The guide rail and the grating ruler are mounted on the base, and a dial indicator is mounted on the caliper. The caliper is connected to the guide rail and moves along the guide rail.
[0008] The base is provided with a measuring area parallel to the guide rail, and the pultruded product to be tested is placed in the measuring area;
[0009] The grating ruler is parallel to the measurement area and is used to determine the flatness of the pultruded product to be tested.
[0010] The baffle is disposed at one end of the pultruded product quality testing device and is used to fix the pultruded product to be tested.
[0011] The initial position of the caliper is located at the other end of the guide rail opposite to the baffle. When measuring the pultruded product to be tested, the caliper moves from the initial position along the guide rail toward the pultruded product to the test position of the pultruded product to be tested. The caliper is equipped with an elastic component that contacts the pultruded product to be tested. The length of the pultruded product to be tested is determined based on the deformation of the elastic component.
[0012] The pultrusion product quality inspection device of this utility model can quickly and accurately inspect the flatness and length of pultruded products, effectively saving labor costs and improving the accuracy and efficiency of quality inspection.
[0013] In some embodiments, the pultruded product quality testing device further includes a display screen that displays data and results of the quality testing of the pultruded product to be tested.
[0014] In some embodiments, the elastic component is a spring.
[0015] In some embodiments, the elastic component is a plurality of independent springs arranged in an array.
[0016] In some embodiments, the spring is connected to a pressure sensor, and the deformation of the spring is obtained based on the pressure detected by the pressure sensor.
[0017] In some embodiments, the spring-embedded marker marks the pultruded product under test based on the data and results of the quality inspection of the pultruded product under test.
[0018] In some embodiments, the test position is equal to the difference between the fixed length and the allowable error of the pultruded product under test.
[0019] The pultrusion product quality inspection device of this invention can quickly and accurately inspect the flatness and length of pultruded products, and can also inspect multiple pultruded products at the same time. It has a simple and reliable structure, which can effectively save labor costs and improve the accuracy and efficiency of quality inspection. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of a pultrusion product quality testing device according to an embodiment of the present invention;
[0021] Figure 2 It is a magnified view of a portion of the elastic component when multiple pultruded products are inspected simultaneously;
[0022] Figure label:
[0023] 100. Pultrusion product quality testing equipment.
[0024] 1. Base; 10. Measuring area;
[0025] 2. Guide rail;
[0026] 3. Grating ruler;
[0027] 4. Caliper; 40. Flexible component;
[0028] 5. Baffle;
[0029] 6. Pultruded products to be tested. Detailed Implementation
[0030] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0031] The following is a reference to the appendix. Figures 1 to 2 This invention provides a detailed description of the pultrusion product quality testing device 100 according to an embodiment of the present invention.
[0032] like Figure 1 and Figure 2 As shown, the pultrusion product quality inspection device 100 of this utility model embodiment includes a base 1, a guide rail 2, a grating ruler 3, a clamp 4, and a baffle 5.
[0033] The guide rail 2 and the grating ruler 3 are mounted on the base 1. A dial indicator is mounted on the caliper 4. The caliper 4 is connected to the guide rail 2 and moves along the guide rail 2. The base 1 can be made of metal; cast aluminum can be selected from the perspectives of cost and durability.
[0034] The base 1 is provided with a measuring area 10 parallel to the guide rail 2, and the pultruded product 6 to be tested is placed in the measuring area 10.
[0035] The grating ruler 3 is parallel to the measuring area 10 and is used to determine the flatness of the pultruded product 6 to be tested. The dial indicator mounted on the caliper 4, together with the grating ruler 3, can detect the flatness of the pultruded product 6 to be tested. Multiple samples can be taken from the test surface of the pultruded product 6 using the dial indicator. The flatness is calculated based on the sampling results, and the flatness of the pultruded product 6 to be tested is determined based on the calculation results.
[0036] A baffle 5 is installed at one end of the pultruded product quality inspection device 100 to fix the pultruded product 6 to be tested. The baffle 5 can make the pultruded product 6 to be tested parallel to the grating ruler 3 and the guide rail, and at the same time keep one end of the pultruded product 6 to be tested at the length measurement origin, so as to perform length measurement of the pultruded product 6 to be tested.
[0037] The initial position of the caliper 4 is located at the opposite end of the guide rail 2 and the baffle 5. When measuring the pultruded product 6 to be tested, the caliper 4 moves from the initial position along the guide rail 2 towards the test position of the pultruded product 6. The caliper 4 is equipped with an elastic component 40 that contacts the pultruded product 6 to be tested. The length of the pultruded product 6 to be tested is determined based on the deformation of the elastic component.
[0038] Specifically, the caliper 4 moves along the guide rail 2. For ease of measurement, the initial position of the caliper 4 is located at the opposite end of the guide rail 2 and the baffle 5. Since the guide rail is parallel to the measurement area 10, and the baffle 5 keeps one end of the pultruded product 6 to be tested at the length measurement origin, the range of motion of the caliper 4 to measure the length of the pultruded product 6 is from the initial position to the position of the guide rail 2 corresponding to the length measurement origin of the pultruded product 6. Accordingly, when the caliper 4 moves from the initial position along the guide rail 2 towards the test position of the pultruded product 6, the length of the pultruded product 6 can be calculated from the distance the caliper 4 moves. Thus, after determining the qualified length of the pultruded product 6, the distance the caliper 4 needs to move along the guide rail 2 from the initial position towards the test position of the pultruded product 6 can be calculated.
[0039] When the caliper 4 moves along the guide rail 2 to the test position of the pultruded product (6) to be tested, since the caliper 4 is equipped with an elastic component 40 that contacts the pultruded product 6 to be tested, when the elastic component 40 contacts the pultruded product 6 to be tested, since the pultruded product 6 to be tested is a rigid body and will not deform, the elastic component 40 will deform. Thus, the length of the pultruded product 6 to be tested can be determined based on the deformation of the elastic component.
[0040] Therefore, the pultruded product quality inspection device 100 of this utility model can quickly and accurately inspect the flatness and length of pultruded products, effectively saving labor costs and improving the accuracy and efficiency of quality inspection.
[0041] Furthermore, the pultruded product quality inspection device 100 also includes a display screen 7, which displays the quality inspection data and results of the pultruded product 6 to be tested. The display screen 7 can directly provide feedback on the quality inspection results to the operator, facilitating the operator to continue subsequent processing.
[0042] Furthermore, the elastic component 40 is a spring. Using a spring as the elastic component is low-cost, simple in structure, and easy to apply.
[0043] Figure 2 It is a magnified view of a portion of the elastic component when multiple pultruded products are inspected simultaneously, such as... Figure 2As shown, the elastic component 40 consists of multiple independent springs arranged in an array. To improve efficiency by simultaneously measuring multiple pultruded products 6, the elastic component 40 consists of multiple independent springs arranged in an array. The specific distribution spacing of the springs can be set according to the size of the pultruded product 6. For ease of measurement, the springs can be arranged in a trapezoidal or rectangular shape in cross-section, and the corresponding pultruded products 6 can be stacked in a corresponding trapezoidal or rectangular shape. This allows for the simultaneous measurement of the length of multiple pultruded products 6. The flatness measurement of the pultruded products 6 can be performed one by one during the stacking process from bottom to top. This allows for both individual flatness measurement of the pultruded products 6 and a unified length measurement of the pultruded products 6 at the end, thus completing the quality inspection of the pultruded products 6 and effectively improving inspection efficiency.
[0044] Furthermore, the spring is connected to a pressure sensor, and the spring's deformation is obtained based on the pressure detected by the sensor. Since the spring deformation has a fixed correspondence with the pressure it experiences, the spring's deformation under a given pressure can be obtained. Therefore, the spring's deformation can be detected quickly and accurately using a pressure sensor.
[0045] Furthermore, a marker is nested within the spring. The marker marks the pultruded product 6 under test based on the quality inspection data and results. Specifically, the marker can be a retractable cylinder with a diameter smaller than the spring diameter. During measurement, the marker is in a retracted state, not affecting the length measurement of the pultruded product 6 under test. After measurement, based on the measurement results, the marker corresponding to the non-conforming pultruded product 6 can be extended to mark the corresponding non-conforming product 6. Specifically, this can be achieved by stamping the pultruded product 6 with a stamp on the surface of the marker that contacts the pultruded product 6, or by printing a mark on the surface of the marker that contacts the pultruded product 6. This makes the non-conforming pultruded product 6 visually prominently marked, facilitating operator identification and processing by automated equipment with image recognition capabilities.
[0046] Furthermore, the test position is equal to the difference between the fixed length and the allowable error of the pultruded product 6 under test. To effectively address the situation where the unqualified pultruded product 6 is shorter than its fixed length, the test position should be shorter than the fixed length of the pultruded product 6 under test; otherwise, the elastic component will not feel pressure when the pultruded product 6 is shorter than its fixed length. When the test position is equal to the difference between the fixed length and the allowable error of the pultruded product 6 under test, if the length of the pultruded product 6 is less than the fixed length by a value greater than the error, the elastic component will not feel pressure, and the pressure of 0 will be calculated as an unqualified value. When the length of the pultruded product 6 under test is within the error range of the fixed length, the pressure felt by the elastic component is a qualified value. When the length of the pultruded product 6 under test is greater than the fixed length by a value greater than the error, the pressure felt by the elastic component is an unqualified value.
[0047] The pultruded product quality inspection device 100 of this utility model can quickly and accurately inspect the flatness and length of pultruded products, and can also inspect multiple pultruded products at the same time. At the same time, it has a simple and reliable structure, which can effectively save labor costs and improve the accuracy and efficiency of quality inspection.
[0048] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0049] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0050] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0051] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0052] In this utility model, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0053] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A device (100) for quality detection of a pultruded product, characterized in that The device comprises a base (1), a guide rail (2), a grating ruler (3), a caliper (4) and a baffle (5), the guide rail (2) and the grating ruler (3) are installed on the base (1), the caliper (4) is installed with a micrometer, the caliper (4) is connected with the guide rail (2) and moves along the guide rail (2); The base (1) is provided with a measuring area (10) parallel to the guide rail (2), the measuring area (10) is placed with a to-be-measured pultrusion product (6); The grating ruler (3) is parallel to the measuring area (10) and is used for judging the flatness of the to-be-measured pultrusion product (6); The baffle (5) is arranged at one end of the pultrusion product quality detection device (100) and is used for fixing the to-be-measured pultrusion product (6); The initial position of the caliper (4) is located at the other end of the guide rail (2) opposite to the baffle (5), when measuring the to-be-measured pultrusion product (6), the caliper (4) moves from the initial position to the test position of the to-be-measured pultrusion product (6) along the guide rail (2) in the direction of the to-be-measured pultrusion product (6), the caliper (4) is installed with an elastic component (40) in contact with the to-be-measured pultrusion product (6), and whether the length of the to-be-measured pultrusion product (6) is qualified is determined according to the deformation condition of the elastic component.
2. The pultrusion product quality detection device (100) according to claim 1, characterized in that Further comprising: A display screen (7) is used for displaying the data and results of the quality detection of the to-be-measured pultrusion product (6).
3. The pultrusion product quality detection device (100) according to claim 1, characterized in that The elastic component (40) is a spring.
4. The pultrusion product quality detection device (100) according to claim 3, characterized in that The elastic component (40) is a plurality of independent springs arranged in an array.
5. The pultrusion product quality detection device (100) according to claim 4, characterized in that The spring is connected with a pressure sensor, and the deformation condition of the spring is obtained according to the pressure detected by the pressure sensor.
6. The pultrusion product quality detection device (100) according to claim 5, characterized in that The spring is nested with a marker, and the marker marks on the to-be-measured pultrusion product (6) according to the data and results of the quality detection of the to-be-measured pultrusion product (6).
7. The pultrusion product quality detection apparatus (100) according to any one of claims 1 to 6, characterized in that The test position is equal to the difference between the fixed length of the to-be-measured pultrusion product (6) and the allowable error.