A system for safe operation control of an alkaline water electrolyzer

By installing a disc spring deformation monitoring instrument on the alkaline water electrolyzer, the problems of alkali leakage and gas leakage in the electrolyzer were solved, ensuring the safe operation of the electrolyzer and extending its service life.

CN224513645UActive Publication Date: 2026-07-17JIANG SU SHUANG LIANG QING NENG YUAN KE JI YOU XIAN GONG SI

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANG SU SHUANG LIANG QING NENG YUAN KE JI YOU XIAN GONG SI
Filing Date
2025-06-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Alkaline electrolyzers are prone to alkali and gas leaks during operation, which can lead to damage or even explosion of the electrolyzer and shorten its service life. Therefore, it is necessary to monitor the deformation of the disc springs online in real time for early warning and timely maintenance.

Method used

An instrument for monitoring disc spring deformation, such as an infrared rangefinder, laser rangefinder, ultrasonic rangefinder, or radar rangefinder, is installed on the alkaline water electrolysis cell to monitor the amount of disc spring deformation. The electrolysis cell is then stopped by a limit switch or other distance measuring instrument to ensure safety.

Benefits of technology

It enables safety early warning and timely maintenance of electrolytic cells, thereby improving the operational safety and service life of electrolytic cells.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of alkaline water electrolytic tank for hydrogen production, specifically relates to a kind of system of alkaline water electrolytic tank safe operation control, including at least one disc spring deformation monitoring instrument for monitoring the disc spring deformation amount size of being arranged on alkaline water electrolytic tank, the disc spring deformation monitoring instrument is connected with the control system of alkaline water electrolytic tank.The utility model can effectively find the safety problem when electrolytic tank operates, makes the judgment of electrolytic tank maintenance processing in time, ensures electrolytic tank safe operation.
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Claims

1. A system for safe operation control of an alkaline water electrolyzer, characterized by, It includes at least one disc spring deformation monitoring instrument installed on an alkaline water electrolysis cell for monitoring the amount of disc spring deformation, and the disc spring deformation monitoring instrument is connected to the control system of the alkaline water electrolysis cell.

2. A system for safe operation control of an alkaline water electrolyzer according to claim 1, characterized by, The disc spring deformation monitoring instrument uses one or more disc spring deformation monitoring sensors, including infrared ranging sensors, laser ranging sensors, ultrasonic ranging sensors, and radar ranging sensors.

3. The system for safe operation control of an alkaline water electrolyzer according to claim 1, characterized in that, The disc spring deformation monitoring instrument uses a limit switch or other instruments that can be used to measure distance.

4. The system for safe operation control of an alkaline water electrolyzer according to claim 2, characterized by, When there are two or more disc spring deformation monitoring sensors, they are arranged circumferentially, adjacently, or superimposed along the alkaline water electrolysis cell near the disc spring assembly.

5. The system for safe operation control of an alkaline water electrolyzer according to claim 3, characterized by, The contact of the limit switch is located near one of the axial displacement parts on the alkaline water electrolysis cell caused by deformation; when the axial displacement of the axial displacement part of the alkaline water electrolysis cell exceeds the set safety threshold, the axial displacement part touches the contact of the limit switch and triggers the limit switch to operate.

6. A system for safe operation control of an alkaline water electrolyzer according to claim 5, characterized by, The axial displacement portion on the alkaline water electrolysis cell includes the axial displacement parts in the end pressure plate and disc spring assembly.

7. A system for safe operation control of an alkaline water electrolyzer according to claim 6, characterized by, The control system of the alkaline water electrolyzer makes a control judgment based on the amount of disc spring deformation monitored by the disc spring deformation monitoring instrument to determine whether the electrolyzer is within the safe operating range; when the amount of disc spring deformation exceeds the specified safe operating range, a stop signal is triggered to stop the electrolyzer from operating.