A reel, a wire bonding inspection apparatus
By integrating wire frame and winding welding inspection equipment, the problems of dispersed winding welding processes and reliance on manual quality inspection for solenoid valves have been solved, achieving automated inspection and efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- UPTON AUTOMATION SYST KUNSHAN CO LTD
- Filing Date
- 2025-07-24
- Publication Date
- 2026-07-17
AI Technical Summary
In existing technologies, the winding and welding process of solenoid valves is fragmented, with low integration and low efficiency. Furthermore, the welding quality inspection relies on manual labor, which is also inefficient.
Design an integrated wire frame and winding welding inspection device, including a feeding station, a turntable assembly, a winding position detection assembly, a welding assembly, a weld point detection assembly, and an electrical performance testing assembly, to achieve automated inspection and welding.
It improves the production efficiency of solenoid valve winding welding, can automatically detect the winding position and welding quality, reduces manual intervention, and is suitable for the production of multiple models of solenoid valves.
Smart Images
Figure CN224517681U_ABST
Abstract
Claims
1. A reel, wire bonding inspection apparatus characterized by: It includes a workbench (1), a feeding station, a feeding assembly (2), a turntable assembly (16), a winding position detection assembly (3), a first welding assembly (4), a weld point detection assembly (18), and an electrical performance detection assembly (11); The feeding assembly (2), turntable assembly (16), winding position detection assembly (3), first welding assembly (4), weld point detection assembly (18) and electrical performance detection assembly (11) are all placed on the workbench (1); The loading station is used to place the wire frame (20) after the coil is wound; The feeding assembly (2) includes a first horizontal linear moving assembly (201) placed on the workbench (1) and a first vertical linear moving assembly (202) placed at the moving end of the first horizontal linear moving assembly (201). The moving end of the first vertical linear moving assembly (202) is provided with a first clamping assembly (204). The turntable assembly (16) includes a turntable (161) and a rotation drive assembly (162) for controlling its rotation. The turntable (161) is provided with a plurality of workpiece positioning fixtures (19) capable of placing wire frames (20). The first clamping assembly (204) is capable of clamping the wire frames (20) from the loading station to the workpiece positioning fixtures (19). The feeding assembly (2), the winding position detection assembly (3), the first welding assembly (4), the weld point detection assembly (18), and the electrical performance detection assembly (11) are all arranged around the rotating disk (161); The winding position detection component (3) includes a detection camera (301), which is used to detect whether the position of the coil on the wire frame (20) meets the requirements; The first welding assembly (4) is used for welding the coil to the wire frame (20); The solder joint detection component (18) includes a second detection camera (181), which is used to detect whether the solder joint between the coil and the wire frame (20) meets the requirements; The electrical performance testing component (11) includes an electrical performance testing device and an electrical performance testing drive component that controls the electrical performance testing device to move closer to or further away from the wire frame (20).
2. A reel, wire bonding inspection apparatus according to claim 1, characterized in that: The first welding assembly (4) includes a welding machine (401) and a welding machine drive assembly (401) for controlling the welding machine (401) to move closer to / away from the wire frame (20); The workbench (1) is provided with a clamping assembly (5), which includes a clamping cylinder (501) and a clamping head (502) located at its output end. The clamping cylinder (501) drives the clamping head (502) to move so that it clamps and fixes the wire frame (20) on the workpiece positioning fixture (19) so as to facilitate welding by the welding machine (401).
3. A reel, wire bonding inspection apparatus according to claim 1, wherein: It also includes a tube loading assembly (6) and a tube transfer assembly (7). The tube loading assembly (6) moves the tube to a tube transfer station. The tube transfer assembly (7) is used to assemble the tube at the tube transfer station onto the wire frame (20) on the workpiece positioning fixture (19). The tube transfer assembly (7) includes a second horizontal linear movement assembly (701) placed on the worktable (1) and a second vertical linear movement assembly (702) placed at the moving end of the second horizontal linear movement assembly. The moving end of the second vertical linear movement assembly is provided with a second clamping assembly (703).
4. A reel, wire bonding inspection apparatus according to claim 3, wherein: The workbench (1) is provided with a clamping assembly two (8), which includes a clamping cylinder two (801) and a clamping head two (802) placed at its output end. The clamping cylinder two (801) drives the clamping head two (802) to move so that it clamps and fixes the wire frame (20) on the workpiece positioning fixture (19) so that the electrode transfer assembly (7) can combine the electrode and the wire frame (20) together.
5. A spool, wire bonding inspection apparatus according to claim 3, wherein: The second welding assembly (9) includes a second welding machine and a second welding machine drive assembly that controls the second welding machine to move closer to or further away from the wire frame (20); The workbench (1) is provided with a clamping assembly three (10), which includes a clamping cylinder three (1001) and a clamping head three (1002) placed at its output end. The clamping cylinder three (1001) drives the clamping head three (1002) to move so that it clamps and fixes the wire frame (20) on the workpiece positioning fixture (19) so as to facilitate welding by the welding machine two.
6. A reel, wire bonding inspection apparatus according to claim 1, wherein: A horizontal rotation component (203) is installed at the moving end of the first vertical linear moving component (202), and the first gripping component (204) is installed at the output end of the horizontal rotation component (203). Two detection cameras (301) are provided. The first clamping component (204) clamps the wire frame (20) and places it between the two detection cameras (301). The horizontal rotation component (203) controls the first clamping component (204) to drive the wire frame (20) to rotate so that its upper terminal moves between the detection range of the two detection cameras (301).
7. The wire frame and winding welding testing equipment according to claim 5, characterized in that: The workbench (1) is also equipped with a clamping assembly four (17), which includes a clamping cylinder four (171) and a clamping head four (172) located at its output end. The clamping cylinder four (171) drives the clamping head four (172) to move so that it clamps and fixes the wire frame (20) on the workpiece positioning fixture (19) so as to facilitate the detection of the second camera (181) and the electrical performance detection assembly (11). The welding point detection assembly (18) process is placed after the second welding assembly (9) process.
8. A reel, wire bonding inspection apparatus according to claim 1, wherein: It also includes a feeding assembly (13), which includes a third horizontal linear moving assembly (131) placed on the worktable (1) and a third vertical linear moving assembly (132) placed at the moving end of the third horizontal linear moving assembly (131). The moving end of the third vertical linear moving assembly (132) is provided with a third clamping assembly (133). The third clamping assembly (133) is used to transfer the wire frame (20) on the workpiece positioning fixture (19) on the rotating disk (161) to a feeding station or a non-conforming product feeding conveyor belt (14).
9. A spool, wire bonding inspection apparatus according to claim 8, wherein: The workbench (1) is also provided with a material transfer assembly (12), which includes a flipping assembly (121) on the workbench (1) and a fourth clamping assembly (122) placed at the working end of the flipping assembly (121). The workbench (1) is provided with a transfer unloading station (123). The material transfer assembly (12) is used to transfer the coil on the workpiece positioning fixture (19) on the rotating disk (161) to the transfer unloading station (123). The third clamping assembly (133) clamps the wire frame (20) from the transfer unloading station (123).
10. A reel, wire bonding inspection apparatus according to any one of claims 8, wherein: It also includes a speed-multiplying chain assembly (15), on which a pallet (21) is provided that moves with it. The loading station and unloading station are both located on the pallet (21). The speed-multiplying chain assembly (15) includes a track (151) and a speed-multiplying chain running on the track (151). A horizontal X-axis positioning assembly (152), a horizontal Y-axis positioning assembly (153), and a Z-axis positioning assembly (154) are installed on the track (151). The pallet (21) is provided with a horizontal X-axis positioning part (211), a horizontal Y-axis positioning part (212), and a Z-axis positioning part that work in conjunction with the X-axis positioning assembly, the horizontal Y-axis positioning assembly (153), and the Z-axis positioning assembly (154).