一种集成式控制器逆变砖结构

By using an integrated controller inverter brick structure, the problems of large size and complex assembly in traditional inverter and drive system integration methods are solved, achieving efficient assembly, compact design and flexible application, and improving product reliability and versatility.

CN224521392UActive Publication Date: 2026-07-17CHANGZHOU YIWEI POWER TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU YIWEI POWER TECH CO LTD
Filing Date
2025-05-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The traditional physical integration of inverters and drive systems results in large size, complex assembly processes, and high costs, making it difficult to meet the integration requirements of drive systems.

Method used

The integrated controller inverter brick structure includes an integrated control board, capacitor module, power module and water-cooled base. It is connected by potting and sealing. The integrated control board also has a coreless current sensor and filter components electrically connected to it, which reduces the number of parts and makes the design compact.

Benefits of technology

It improves product reliability and assembly efficiency, adapts to diverse needs, simplifies maintenance, enables compact design, enhances versatility and flexibility, and reduces costs.

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Abstract

本实用新型公开了一种集成式控制器逆变砖结构,包括集成控制板以及水冷底座,所述电容模块通过绝缘介质分隔后灌封在水冷底座的灌封腔体内,所述功率模块通过密封圈与位于水冷底座上的冷却流道内部密封连接。本实用新型的不同之处在于:电容模块集成了DC‑Link电容、滤波组件、功率模块接线座后灌封在水冷底座的腔体内,减少各部件之间的安装固定,提升产品机械强度及耐振动性能;控制器逆变砖零件极少,装配简单,更适合大规模的量产;实现紧凑而不失功能性的设计,并具备简化和拓展功能设计的预留,适合各种安装空间受限或某些增加特殊功能的需求的应用场景,提高产品的通用性;在控制器逆变砖在于驱动系统集成方案中,使得维护和更换变得更加简便。
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Claims

1. An integrated controller inverter brick structure, characterized by: The system includes an integrated control board (1) and a water-cooled base (7). The integrated control board (1) is electrically connected to a capacitor module (2) and a power module (5) on one side. The capacitor module (2) is separated by an insulating medium and then encapsulated in the encapsulation cavity of the water-cooled base (7). The power module (5) is sealed to the cooling channel located on the water-cooled base (7) through a sealing ring. The power module terminal block (3) connected to the power module (5) is installed in the capacitor module (2) through a plastic part and is encapsulated in the cavity of the water-cooled base (7).

2. The integrated controller-inverter brick structure of claim 1, wherein: The integrated control board (1) is also electrically connected to a coreless current sensor (4) and a filter assembly (6). The filter magnetic ring in the filter assembly (6) is installed and connected to the capacitor module (2) through plastic potting.

3. An integrated controller inverter brick structure according to claim 2, wherein: The coreless current sensor (4) and the power module (5) form a current detection unit.

4. The integrated controller-inverter brick structure of claim 1, wherein: The DC input terminal of the power module (5) can be equipped with two connection methods: laser welding and bolt connection.

5. The integrated controller-inverter brick structure of claim 1, wherein: The bottom of the water-cooled base (7) is provided with water inlet and outlet ports (9).