Disposable tableware packaging machine
By employing a double-film unwinding roller and a sensor-controlled hot-press bonding device in a disposable tableware packaging machine, the problem of needing to stop the machine to replace the film in traditional equipment has been solved, enabling continuous operation of the equipment and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN MING STAR TABLEWARE CO LTD
- Filing Date
- 2025-09-23
- Publication Date
- 2026-07-21
AI Technical Summary
Traditional disposable tableware packaging machines need to be stopped and replaced when the film is depleted, resulting in low production efficiency and increased labor costs.
A disposable tableware packaging machine was designed, which uses two film unwinding rollers and a hot-press bonding device. The machine detects the film balance with a sensor and automatically controls the movement of the hot-press rollers to achieve hot-press bonding of the film, ensuring that the equipment can run without stopping.
It enables continuous hot-press bonding during the film feeding process, avoiding downtime for film replacement, improving production efficiency and saving time and labor costs.
Smart Images
Figure CN224529148U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging machine technology, and in particular to a disposable tableware packaging machine. Background Technology
[0002] Disposable tableware packaging machines are specialized equipment used for packaging disposable tableware. They can improve packaging efficiency and ensure packaging quality, playing an important role in the disposable tableware production industry.
[0003] Traditional disposable tableware packaging machines typically suffer from the following technical defects during use: In terms of film feeding, traditional packaging machines usually have only one film feeding roller. When the film is exhausted, the machine needs to be stopped to replace the film, which not only wastes a lot of time and reduces production efficiency, but also increases labor costs. Utility Model Content
[0004] The purpose of this utility model is to address the problems existing in the background technology by proposing a disposable tableware packaging machine.
[0005] The technical solution of this utility model is a disposable tableware packaging machine, which includes a frame, a fully automatic heat shrink packaging machine, two film unwinding rollers, and two heat pressing and bonding devices.
[0006] A belt conveyor is mounted on the frame; two mounting side plates are arranged side by side on the frame; a fully automatic heat shrink packaging machine is located on one side of the belt conveyor; two film unwinding rollers are rotatably mounted above the two mounting side plates; two upper limit rollers are arranged side by side below the two film unwinding rollers, and lower limit rollers are arranged directly below the upper limit rollers. The upper and lower limit rollers are rotatably mounted between the two mounting side plates; both ends of one mounting side plate are connected to a first sensor mounting bracket, and the ends of the two first sensor mounting brackets are each equipped with a first distance measuring sensor; two hot-press bonding devices are symmetrically mounted on both sides of the mounting side plates. The hot-press bonding device includes a roller frame, a hot-press roller, a fixed frame, and an electric push rod. The two ends of the fixed frame are respectively connected to the two mounting side plates. The electric push rod is mounted on the fixed frame and its output shaft is connected to the roller frame. The hot-press roller is rotatably mounted on the roller frame.
[0007] Preferably, the belt conveyor includes a conveyor belt, a servo motor, and two drive rollers. The two drive rollers are rotatably mounted at both ends of the frame. The conveyor belt is sleeved on the outer periphery of the two drive rollers. The servo motor is mounted on the frame and its output shaft is connected to the rotating shaft of the drive rollers.
[0008] Preferably, multiple limiting devices are installed at equal intervals on the conveyor belt. Each limiting device includes at least three sets of limiting components. Each limiting component includes a limiting rod, a fixing block, a first limiting block, and a second limiting block. The fixing block is fixed on the conveyor belt and passes through the inner and outer sides of the conveyor belt. The limiting rod moves through the fixing block. The second limiting block and the first limiting block are respectively connected to the upper and lower ends of the limiting rod. The upper end of the fixing block has a rectangular groove for the second limiting block to be inserted. A guide plate is connected to the frame. The guide plate is located inside the conveyor belt. The left section of the guide plate is inclined downwards, and the right section is horizontal.
[0009] Preferably, an annular groove is provided in the middle of both drive rollers.
[0010] Preferably, two second sensor mounting brackets are connected to one side of the mounting plate, and a second ranging sensor is mounted on each of the two second sensor mounting brackets.
[0011] Preferably, a control panel is installed on the side panel, and the control panel adopts a combination of human-machine interface and programmable logic controller.
[0012] Compared with the prior art, the present invention has the following beneficial technical effects:
[0013] This technical solution enables the thermal pressing and bonding of the membrane during the membrane feeding process, allowing the equipment to operate without stopping, saving the time spent on downtime for membrane replacement and material replenishment, and greatly improving the production efficiency of the equipment. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model.
[0015] Figure 2 This is a front view of the mounting structure on the mounting side plate in this utility model.
[0016] Figure 3 This is a schematic diagram of the conveyor belt and limiting device in this utility model.
[0017] Figure 4 This is a schematic diagram of the limiting rod and fixing block in this utility model.
[0018] Reference numerals: 1. Frame; 201. Conveyor belt; 202. Drive roller; 2021. Annular groove; 203. Servo motor; 3. Mounting side plate; 4. Fully automatic heat shrink packaging machine; 5. Film unwinding roller; 61. Upper limit roller; 62. Lower limit roller; 7. First distance sensor; 8. Roller frame; 9. Heat press roller; 10. Fixing frame; 11. Electric push rod; 12. First sensor mounting bracket; 13. Second distance sensor; 14. Second sensor mounting bracket; 15. Guide plate; 16. Limiting rod; 17. Fixing block; 171. Rectangular groove; 18. First limit block; 19. Second limit block; 20. Control panel. Detailed Implementation
[0019] Example 1
[0020] like Figures 1-3 As shown, the disposable tableware packaging machine proposed in this embodiment includes a frame 1, a fully automatic heat shrink packaging machine 4, two film unwinding rollers 5, and two heat pressing and bonding devices.
[0021] A belt conveyor is mounted on frame 1; two mounting side plates 3 are arranged side by side on frame 1; a fully automatic heat shrink packaging machine 4 is located on one side of the belt conveyor. The working principle and process of the fully automatic heat shrink packaging machine 4 are existing technologies and will not be described in detail here; two film unwinding rollers 5 are rotatably mounted above the two mounting side plates 3; two upper limit rollers 61 are arranged side by side below the two film unwinding rollers 5, and lower limit rollers 62 are arranged directly below the upper limit rollers 61. The upper limit rollers 61 and the lower limit rollers 62 are rotatably mounted on the two... Between the mounting side plates 3; both ends of the mounting side plate 3 on one side are connected to the first sensor mounting bracket 12, and the ends of the two first sensor mounting brackets 12 are each equipped with a first ranging sensor 7; two hot press bonding devices are symmetrically installed on both sides of the mounting side plate 3. The hot press bonding device includes a roller frame 8, a hot press roller 9, a fixing frame 10 and an electric push rod 11. Both ends of the fixing frame 10 are connected to the mounting side plates 3 on both sides respectively. The electric push rod 11 is installed on the fixing frame 10 and its output shaft is connected to the roller frame 8. The hot press roller 9 is rotatably installed on the roller frame 8.
[0022] Two second sensor mounting brackets 14 are connected to the mounting side plate 3 on one side, and a second distance sensor 13 is installed on each of the two second sensor mounting brackets 14. The second distance sensor 13 can detect the thickness of the film on the unwinding roller 5. Before the film is exhausted, the switch of the electric heater on the hot press roller 9 can be turned on, which can save energy. It should be noted that the hot press roller 9 is heated by an electric heater, which is powered by a battery or an electric slip ring.
[0023] The control panel 20 is installed on the side panel 3. The control panel 20 adopts a combination of human-machine interface and programmable logic controller. The control panel adopts a combination of HMI human-machine interface and PLC programmable logic controller. HMI provides users with an intuitive and user-friendly operating interface, and various commands can be easily issued by touching the screen.
[0024] The working principle of this technical solution is as follows:
[0025] The amount of heat-shrinkable film wound on each unwinding roller 5 is limited, so it needs to be replaced immediately when the film is exhausted. In this technical solution, two unwinding rollers 5 are provided. The unwinding rollers 5 are detachably mounted on two mounting side plates 3. Specifically, the end shaft of the unwinding roller 5 is mounted on the mounting side plate 3 through bearings and bearing seats. The bearings are mounted on the shaft of the unwinding roller 5 and on the bearing seats. The bearing seats are detachably mounted on the mounting side plate 3 by bolts and other fasteners. The unwinding rollers 5 can be easily removed when replenishing the material.
[0026] For ease of description, the right side referred to in this technical solution is... Figure 2 As shown, when the right-side membrane is about to run out, the detection end of the first distance sensor 7 on the right side is no longer obstructed. The detection data of the first distance sensor 7 changes and is fed back to the control panel 20. The control panel 20 immediately controls the start of the electric push rod 11 on the left side to drive the roller frame 8 and the hot press roller 9 to move synchronously to the right. In the initial state, the left-side membrane is partially pulled out to facilitate bonding with the right-side membrane. The hot press roller 9 pushes the left-side membrane closer to the right-side membrane. When the two membranes contact each other, the hot press bonding is completed. The right-side membrane continues to be pulled, which in turn drives the left-side membrane to move. When the entire right-side membrane is bonded to the left-side membrane, the left hot press roller 9 is driven to reset. Then, the right-side membrane is replenished. In summary, this technical solution can achieve hot press bonding of the membrane during the membrane feeding process, so that the equipment can run without stopping, saving the time of stopping to change the membrane and replenish the material, and greatly improving the production efficiency of the device.
[0027] Example 2
[0028] like Figure 1 , Figure 3 as well as Figure 4As shown, the disposable tableware packaging machine proposed in this embodiment, compared with the first embodiment, includes a belt conveyor comprising a conveyor belt 201, a servo motor 203, and two drive rollers 202. The two drive rollers 202 are rotatably mounted at both ends of the frame 1, and the conveyor belt 201 is sleeved on the outer periphery of the two drive rollers 202. The servo motor 203 is mounted on the frame 1 and its output shaft is connected to the rotating shaft of the drive rollers 202. The servo motor 203 is started to drive the drive rollers 202 to rotate, and the rotation of the drive rollers 202 in turn drives the conveyor belt 201 to move.
[0029] Multiple limiting devices are equidistantly installed on the conveyor belt 201. Each limiting device includes at least three sets of limiting components. Each limiting component includes a limiting rod 16, a fixing block 17, a first limiting block 18, and a second limiting block 19. The fixing block 17 is fixed on the conveyor belt 201 and passes through the inner and outer sides of the conveyor belt 201. The limiting rod 16 movably passes through the fixing block 17. The second limiting block 19 and the first limiting block 18 are respectively connected to the upper and lower ends of the limiting rod 16. The upper end of the fixing block 17 has a rectangular groove 171 for the second limiting block 19 to be inserted. A guide plate 15 is connected to the frame 1. The guide plate 15 is located inside the conveyor belt 201. The left section of the guide plate 15 is inclined downwards, and the right section is horizontal.
[0030] Both drive rollers 202 have annular grooves 2021 in the middle. The annular grooves 2021 are designed to ensure the smooth movement of the limiting components.
[0031] In this embodiment, the limiting device can be used to position the tableware. When the first limiting block 18 contacts the left section of the guide plate 15, the limiting rod 16 gradually moves upward as the conveyor belt 201 moves. When all the limiting components on the limiting device rise to the set position, the tableware can be placed in the area formed by the multiple limiting components. When the first limiting block 18 separates from the guide plate 15, the limiting rod 16 moves downward. At this time, the second limiting block 19 is inserted into the inner side of the rectangular groove 171, so that the second limiting block 19 is flush with the outer surface of the fixing block 17 and the conveyor belt 201.
[0032] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.
Claims
1. A disposable tableware packaging machine, characterized in that, Includes a frame (1), a fully automatic heat shrink packaging machine (4), two film unwinding rollers (5), and two heat pressing bonding devices; A belt conveyor is mounted on the frame (1); two mounting side plates (3) are arranged side by side on the frame (1); a fully automatic heat shrink packaging machine (4) is located on one side of the belt conveyor; two film unwinding rollers (5) are rotatably mounted above the two mounting side plates (3); two upper limit rollers (61) are arranged side by side below the two film unwinding rollers (5), and lower limit rollers (62) are arranged directly below the upper limit rollers (61); the upper limit rollers (61) and lower limit rollers (62) are rotatably mounted between the two mounting side plates (3); the mounting side plate (3) on one side Both ends are connected to a first sensor mounting bracket (12), and the ends of the two first sensor mounting brackets (12) are each equipped with a first ranging sensor (7); two hot press bonding devices are symmetrically installed on both sides of the mounting side plate (3). The hot press bonding device includes a roller frame (8), a hot press roller (9), a fixed frame (10), and an electric push rod (11). The two ends of the fixed frame (10) are respectively connected to the mounting side plates (3) on both sides. The electric push rod (11) is installed on the fixed frame (10) and its output shaft is connected to the roller frame (8). The hot press roller (9) is rotatably installed on the roller frame (8).
2. The disposable tableware packaging machine according to claim 1, characterized in that, The belt conveyor includes a conveyor belt (201), a servo motor (203) and two drive rollers (202). The two drive rollers (202) are rotatably mounted at both ends of the frame (1). The conveyor belt (201) is sleeved on the outer periphery of the two drive rollers (202). The servo motor (203) is mounted on the frame (1) and its output shaft is connected to the rotating shaft of the drive rollers (202).
3. The disposable tableware packaging machine according to claim 2, characterized in that, Multiple limiting devices are installed at equal intervals on the conveyor belt (201). The limiting devices include at least three sets of limiting components. The limiting components include a limiting rod (16), a fixing block (17), a first limiting block (18), and a second limiting block (19). The fixing block (17) is fixed on the conveyor belt (201) and passes through the inner and outer sides of the conveyor belt (201). The limiting rod (16) moves through the fixing block (17). The second limiting block (19) and the first limiting block (18) are respectively connected to the upper and lower ends of the limiting rod (16). The upper end of the fixing block (17) is provided with a rectangular groove (171) for the second limiting block (19) to be inserted. A guide plate (15) is connected to the frame (1). The guide plate (15) is located inside the conveyor belt (201). The left section of the guide plate (15) is inclined downward and the right section is horizontal.
4. The disposable tableware packaging machine according to claim 3, characterized in that, Both drive rollers (202) have annular grooves (2021) in the middle.
5. The disposable tableware packaging machine according to claim 1, characterized in that, Two second sensor mounting brackets (14) are connected to the mounting side plate (3) on one side, and a second ranging sensor (13) is mounted on each of the two second sensor mounting brackets (14).
6. The disposable tableware packaging machine according to claim 1, characterized in that, The control panel (20) is installed on the side panel (3). The control panel (20) is a combination of human-machine interface and programmable logic controller.