A gantry electrophoresis line

Abstract

The utility model relates to a kind of gantry electrophoresis line in electrophoresis processing field, including portal frame, electrophoresis pool and several suspension frames, the electrophoresis pool is evenly distributed with several water storage tanks along the length direction of the portal frame, mobile assembly is equipped on the portal frame, the mobile assembly is equipped with the lifting rod that can slide up and down by lifting assembly, the lifting rod and the two sides of several the water storage tank are respectively equipped with the clamping block and fixed block matched with the suspension frame.The utility model cooperates the clamping block on the lifting rod with suspension frame by mobile assembly and lifting assembly, drives suspension frame and electrophoresis hanger to realize vertical conveying and horizontal movement, accurately enters each water storage tank, to reduce water storage tank length, optimize equipment layout, improve production efficiency and space utilization rate.And by the fixed block of the two sides of water storage tank, suspension frame is stably fixed in water storage tank, to avoid electrophoresis hanger and water storage tank edge collision, ensure the stability and safety of electrophoresis processing process.

Description

Technical Field

[0001] This utility model relates to the field of electrophoretic processing, specifically to a gantry-type electrophoretic line. Background Technology

[0002] Electrophoretic coating is a widely used technology in modern manufacturing. It utilizes the electric field in the electrophoretic solution to deposit charged particles onto the workpiece surface, forming a coating that improves the workpiece's corrosion resistance and aesthetics. During the process, the workpiece on the electrophoresis rack is sequentially passed through various water tanks via an electrophoresis line, completing processes such as cleaning, phosphating, rinsing, and electrophoresis. This enables automated production.

[0003] Most existing electrophoresis lines use chain drives to move and lift the electrophoresis garments, allowing parts to sequentially enter various water tanks for processing. However, chain drives cannot vertically transport the electrophoresis garments, requiring them to be tilted at a certain angle when entering and exiting the water tanks. This increases the length of the water tanks, affecting the overall layout and floor space of the equipment, and increasing production costs and maintenance difficulty. Therefore, this invention proposes a space-saving, vertically transportable gantry-type electrophoresis line. Summary of the Invention

[0004] This invention provides a gantry-type electrophoresis line, which solves the problems of large space occupation and inability to vertically transport existing electrophoresis lines by the coordinated work of moving and lifting components.

[0005] The objective of this utility model is achieved through the following means:

[0006] A gantry-type electrophoresis line includes a gantry frame, an electrophoresis pool, and several movable suspension frames. The electrophoresis pool has several water storage tanks evenly distributed along the length of the gantry frame. The gantry frame is equipped with a moving component, and the moving component is equipped with a lifting rod that can slide up and down via a lifting component. The lifting rod and the sides of the several water storage tanks are respectively equipped with locking blocks and fixing blocks that cooperate with the several suspension frames.

[0007] Furthermore, the moving component may be one or more.

[0008] Furthermore, the moving component includes a support frame and a drive wheel and a driven wheel rotatably mounted on the lower end of the support frame. The support frame is provided with a drive component that connects and cooperates with the drive wheel, and the gantry frame is provided with a guide rail that cooperates with the drive wheel and the driven wheel.

[0009] Furthermore, the support frame is provided with linear rails on both sides, and the lifting rod is provided with sliders at both ends that cooperate with the linear rails.

[0010] Furthermore, the lifting assembly includes a winch, a hoisting belt, and a rotating component for driving the winch to rotate. The lifting rod is provided with a pin that cooperates with the hoisting belt, and both ends of the hoisting belt are respectively connected and cooperated with the winch and the pin.

[0011] Furthermore, both ends of the winch are provided with guide structures that cooperate with the lifting belt.

[0012] Furthermore, both the upper ends of the card block and the fixing block are provided with card slots, and both ends of the plurality of suspension brackets are provided with inserts or positioning rods that cooperate with the card slots.

[0013] Furthermore, the slot is a V-shaped slot.

[0014] The beneficial effects of this invention are as follows: By using the moving and lifting components, the locking blocks on the lifting rod cooperate with the suspension frame, driving the suspension frame and electrophoresis fixture to achieve vertical transport and horizontal movement, accurately entering each water storage tank. This reduces the length of the water storage tank, optimizes the equipment layout, and improves production efficiency and space utilization. Furthermore, the fixing blocks on both sides of the water storage tank securely position the suspension frame within the tank, preventing the electrophoresis fixture from colliding with the edge of the tank and ensuring the stability and safety of the electrophoresis process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the first structure of a gantry-type electrophoresis line according to the present invention;

[0016] Figure 2 for Figure 1 Enlarged diagram of A in the middle;

[0017] Figure 3 for Figure 1 Enlarged diagram of B in the middle;

[0018] Figure 4 for Figure 1 Enlarged diagram of C in the middle;

[0019] Figure 5 This is a schematic diagram of the second structure of a gantry-type electrophoresis line according to the present invention;

[0020] Figure 6 for Figure 5 Enlarged diagram of D in the middle;

[0021] Figure 7 This is a cross-sectional view of a gantry-type electrophoresis line according to the present invention;

[0022] Figure 8 for Figure 7 Enlarged diagram of E in the middle;

[0023] Figure 9 for Figure 7 Enlarged diagram of F in the middle;

[0024] The reference numerals in the diagram are as follows: 1-Gantry frame, 11-Guide rail, 2-Electric swimming pool, 21-Water storage tank, 22-Fixing block, 3-Suspension frame, 31-Insertion block, 32-Positioning rod, 4-Moving component, 41-Support frame, 411-Linear rail, 42-Driving wheel, 43-Driven wheel, 44-Drive component, 5-Lifting component, 51-Windlass, 511-Guide structure, 52-Lifting belt, 53-Rotating component, 6-Lifting rod, 61-Card block, 62-Slider, 63-Pin, 7-Slot. Detailed Implementation

[0025] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0026] In this embodiment, refer to Figure 1 - Figure 9 The specific implementation of the gantry-type electrophoresis line includes a gantry frame 1, an electrophoresis pool 2, and several movable suspension frames 3. Several water storage tanks 21 are evenly distributed along the length of the gantry frame 1. A moving component 4 is provided on the gantry frame 1. The moving component 4 is provided with a lifting rod 6 that can slide up and down through a lifting component 5. The lifting rod 6 and the several water storage tanks 21 are respectively provided with a locking block 61 and a fixing block 22 that cooperate with the several suspension frames 3.

[0027] The suspension frame 3 is equipped with square and round rods for suspending electrophoresis apparatus. In use, multiple electrophoresis apparatus can be suspended on the square or round rods. Through the coordinated operation of the moving component 4 and the lifting component 5, the locking blocks 61 on both sides of the lifting rod 6 precisely engage with the suspension frame 3, driving the suspension frame 3 and the electrophoresis apparatus to move horizontally and lift vertically within the gantry frame 1, accurately placing the suspension frame 3 on the designated water storage tank 21.

[0028] During placement, the suspension bracket 3 and the fixing blocks 22 on both sides of the water storage tank 21 are closely fitted to fix the suspension bracket 3 in the middle of the water storage tank 21, preventing the suspension bracket 3 from shifting inside the water storage tank 21, which would cause the electrophoresis fixture to collide or rub against the inner wall of the water storage tank 21, thus ensuring the stability and safety of the electrophoresis process.

[0029] Subsequently, through the coordinated action of the moving component 4 and the lifting component 5, the locking blocks 61 on both sides of the lifting rod 6 are separated from the suspension frame 3, thus completing the placement of the suspension frame 3.

[0030] In this embodiment, the locking block 61 is welded to the connecting plate, and the connecting plate is adjustablely installed on the lifting rod 6 by means of bolts and clamps. By rotating the bolts, the distance between the connecting plate and the clamps can be adjusted, thereby fixing and adjusting the connecting plate, and ensuring the precise docking of the locking block 61 and the suspension frame 3, thus improving the stability of the overall structure and the flexibility of operation.

[0031] There may be one or more moving components 4. In this embodiment, two moving components 4 are provided, and each moving component 4 is equipped with a lifting rod 6 via a lifting component 5. Through the cooperation of the moving components 4 and the lifting components 5, one lifting rod 6 can drive the suspension frame 3 to one end of the gantry frame 1 to realize the up and down hanging operation of the electrophoresis fixture, while the other lifting rod 6 can drive the electrophoresis fixture on another suspension frame 3 to perform electrophoresis treatment, thereby avoiding production interruption and ensuring the continuity and efficiency of the production process. This achieves efficient assembly line operation.

[0032] The moving component 4 includes a support frame 41 and a drive wheel 42 and a driven wheel 43 rotatably mounted on the lower end of the support frame 41. The support frame 41 is provided with a drive component 44 that is connected and cooperates with the drive wheel 42. The gantry frame 1 is provided with a guide rail 11 that cooperates with the drive wheel 42 and the driven wheel 43.

[0033] Both sides of the driving wheel 42 and driven wheel 43 are provided with limiting stops that cooperate with the guide rail 11. These limiting stops ensure that the driving wheel 42 and driven wheel 43 run smoothly on the guide rail 11 and prevent deviation. A rotating shaft is provided at the center of the shaft on both the driving wheel 42 and driven wheel 43. The rotating shaft is connected to the driving wheel 42 and driven wheel 43 via a locating pin. Bearings are provided at both ends of the rotating shaft, and bearing seats are provided on both sides of the support frame 41 to cooperate with the bearings. Through the cooperation of the bearing seats and bearings, the driving wheel 42 and driven wheel 43 rotate stably at the lower end of the support frame 41.

[0034] A mounting bracket for fixing the drive component 44 is provided on one side of the support frame 41, and the drive component 44 is fixedly mounted on the mounting bracket. The drive component 44 is connected to the rotating shaft on the drive wheel 42 through a coupling, so that the drive wheel 42 rotates, thereby driving the support frame 41 to move smoothly on the guide rail 11, realizing the horizontal movement of the lifting assembly 5 and the lifting rod 6.

[0035] The support frame 41 has linear rails 411 on both sides, and the lifting rod 6 has sliders 62 at both ends that cooperate with the linear rails 411. The linear rails 411 are fixedly installed on both sides of the support frame 41 with bolts, and the sliders 62 are fixedly installed on both sides of the lifting rod 6. Through the cooperation between the sliders 62 and the linear rails 411, the lifting rod 6 can move smoothly up and down along the linear rails 411, thereby ensuring the accuracy and stability of the lifting process. The lower end of the support frame 41 has a limiting plate that cooperates with the sliders 62. The limiting plate prevents the sliders 62 from moving excessively, thereby preventing the sliders 62 from disengaging from the linear rails 411, ensuring the stable operation of the lifting rod 6 in the vertical direction, and further improving the reliability and safety of the overall structure.

[0036] The lifting assembly 5 includes a winch 51, a hoisting belt 52, and a rotating component 53 for driving the winch 51 to rotate. The lifting rod 6 has a pin 63 that mates with the hoisting belt 52. The winch 51 is rotatably mounted on the support frame 41 via rolling bearings. A through groove mates with the hoisting belt 52 is provided through the center of the winch 51, and fixing pins are provided at both ends of the through groove. The hoisting belt 52 has insertion holes at both ends that mate with the pin 63 and the fixing pins, respectively. Through the engagement of the insertion holes, pin 63, and fixing pins, the two ends of the hoisting belt 52 are connected to the winch 51 and the pin 63, respectively. The rotating component 53 is fixedly mounted on the support frame 41. The output end of the rotating component 53 is connected to one end of the winch 51 via a coupling. The winch 51 rotates under the drive of the rotating component 53, realizing the winding and unwinding of the hoisting belt 52, thereby precisely controlling the lifting height of the lifting rod 6.

[0037] In this embodiment, both the driving component 44 and the rotating component 53 are driven motors. The drive motors are precisely adjusted by the control system to realize the rotation of the drive wheel 42 and the winch 51, thereby precisely controlling the movement of the support frame 41 and the height of the lifting rod 6, ensuring that the entire system operates efficiently and stably.

[0038] Both ends of the winch 51 are equipped with guide structures 511 that cooperate with the lifting sling 52. The guide structures 511 ensure that the lifting sling 52 is kept inside the winch 51 during the winding process, thereby preventing the lifting sling 52 from getting tangled or stuck and ensuring a smooth lifting process.

[0039] Both the upper ends of the locking block 61 and the fixing block 22 are provided with locking grooves 7, and both ends of several suspension brackets 3 are provided with inserts 31 or positioning rods 32 that mate with the locking grooves 7. In this embodiment, the locking groove 7 is a V-shaped groove. The lower end of the insert 31 matches the shape of the locking groove 7, and the positioning rod 32 is made of round or square tube to ensure a stable fit with the locking groove 7. Through the tight fit between the insert 31 or the positioning rod 32 and the locking groove 7, the suspension bracket 3 can be stably connected to the fixing block 22 and the locking block 61, thereby realizing the positioning or movement of the suspension bracket 3.

[0040] The beneficial effects of this utility model are as follows: Through the moving component 4 and the lifting component 5, the locking block 61 on the lifting rod 6 cooperates with the suspension frame 3, driving the suspension frame 3 and the electrophoresis fixture to achieve vertical transport and horizontal movement, precisely entering each water storage tank 21. This reduces the length of the water storage tank 21, optimizes the equipment layout, and improves production efficiency and space utilization. Furthermore, the fixing blocks 22 on both sides of the water storage tank 21 securely position the suspension frame 3 within the water storage tank 21, thereby preventing the electrophoresis fixture from colliding with the edge of the water storage tank 21 and ensuring the stability and safety of the electrophoresis process.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.

Claims

1. A gantry-type electrophoresis line, comprising a gantry frame (1), an electrophoresis pool (2), and several movable suspension frames (3), characterized in that: The electric swimming pool (2) has several water storage tanks (21) evenly distributed along the length of the gantry frame (1). The gantry frame (1) is provided with a moving component (4). The moving component (4) is provided with a lifting rod (6) that can slide up and down through a lifting component (5). The lifting rod (6) and the sides of the several water storage tanks (21) are respectively provided with a locking block (61) and a fixing block (22) that cooperate with the several suspension frames (3).

2. The gantry-type electrophoresis line according to claim 1, characterized in that: The moving component (4) is one or more.

3. A gantry-type electrophoresis line according to claim 1 or 2, characterized in that: The moving component (4) includes a support frame (41) and a drive wheel (42) and a driven wheel (43) rotatably mounted on the lower end of the support frame (41). The support frame (41) is provided with a drive member (44) that is connected and cooperates with the drive wheel (42). The gantry frame (1) is provided with a guide rail (11) that cooperates with the drive wheel (42) and the driven wheel (43).

4. The gantry-type electrophoresis line according to claim 3, characterized in that: The support frame (41) has linear rails (411) on both sides, and the lifting rod (6) has sliders (62) at both ends that cooperate with the linear rails (411).

5. The gantry-type electrophoresis line according to claim 1, characterized in that: The lifting assembly (5) includes a winch (51), a hoisting belt (52), and a rotating component (53) for driving the winch (51) to rotate. The lifting rod (6) is provided with a pin (63) that cooperates with the hoisting belt (52). The two ends of the hoisting belt (52) are respectively connected to the winch (51) and the pin (63).

6. The gantry-type electrophoresis line according to claim 5, characterized in that: Both ends of the winch (51) are provided with guide structures (511) that cooperate with the hoisting belt (52).

7. The gantry-type electrophoresis line according to claim 1, characterized in that: Both the upper ends of the card block (61) and the fixing block (22) are provided with card slots (7), and both ends of the plurality of hanging brackets (3) are provided with inserts (31) or positioning rods (32) that cooperate with the card slots (7).

8. The gantry-type electrophoresis line according to claim 7, characterized in that: The slot (7) is a V-shaped slot.

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