Insulating coating covering apparatus for insulating rope production

By designing an insulating coating covering device that includes components for winding, cleaning, spraying, and fan operation, the problems of paint waste caused by spray gun application and low efficiency of manual cleaning are solved, achieving efficient and uniform coating coverage and rapid curing.

CN224542116UActive Publication Date: 2026-07-24JIANGSU YONGSHENG POWER EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU YONGSHENG POWER EQUIP CO LTD
Filing Date
2025-08-21
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Existing equipment for applying insulating coatings to insulating ropes, which uses spray guns for application, suffers from coating waste and low efficiency due to manual cleaning, thus increasing labor costs.

Method used

An insulating coating covering device was designed, comprising a winding assembly, a cleaning assembly, a spraying assembly, and a fan assembly. The cleaning assembly removes dust, the spraying assembly evenly sprays the coating, and the fan assembly accelerates the curing of the coating.

Benefits of technology

It improves the cleaning efficiency of the insulating rope surface and the uniformity of the coating, reduces coating waste, lowers labor costs, and increases work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224542116U_ABST
Patent Text Reader

Abstract

The utility model relates to insulating rope production coating covering technical field, and disclose an insulating coating covering equipment for insulating rope production, including processing platform, the winding assembly that is set up to the insulating rope and carries out winding on the processing platform, the cleaning assembly that is set up to the insulating rope surface dust and carries out cleaning on the processing platform, the spraying assembly that is set up to the insulating rope surface and carries out coating spraying on the processing platform, the fan assembly that is set up to accelerate coating solidification, under the cooperation of insulating rope body, winding drum, fixed link, cleaning disc, storage silo, gas storage barrel, driving motor, telescopic pneumatic cylinder, first rotary axle, transmission plate, second rotary axle, third rotary axle, first mounting block, second mounting block and cleaning disc, through the dust of insulating rope body surface and clean up with cleaning brush, thereby can avoid the dust of insulating rope body surface when spraying influence spraying quality, and again cooperation winding assembly can improve the cleaning efficiency to insulating rope body surface.
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Description

Technical Field

[0001] This utility model relates to the field of coating technology for insulating rope production, specifically to an insulating coating equipment for insulating rope production. Background Technology

[0002] Insulating rope is an important insulating material used in power lines and is widely used in power, communications, railway and other fields.

[0003] Existing insulating rope production equipment uses a spray gun to coat the insulating rope body. However, spray gun coating may waste paint, and the surface of the insulating rope needs to be cleaned before coating, otherwise dust will affect the coating quality. Manual cleaning will not only reduce work efficiency but also increase labor costs. Utility Model Content

[0004] The purpose of this utility model is to provide an insulating coating covering device for the production of insulating ropes, so as to solve the problem mentioned in the background art that the insulating rope body is sprayed with a spray gun. However, spraying with a spray gun may cause waste of coating material, and the surface of the insulating rope needs to be cleaned before spraying, otherwise dust will affect the quality of the spraying. Manual cleaning will not only reduce work efficiency but also increase labor costs.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a processing table, wherein a winding assembly for winding up insulating rope is provided on the processing table, a cleaning assembly for cleaning dust from the surface of insulating rope is provided on the processing table, a spraying assembly for spraying paint onto the surface of insulating rope is provided on the processing table, and a fan assembly for accelerating paint curing is provided on the processing table.

[0006] Preferably, the winding assembly includes a first support plate fixedly mounted on a processing table, a first fixed plate fixedly mounted on the processing table, a groove formed on the processing table, a second fixed plate slidably mounted on the groove, a first rotating shaft rotatably mounted between the first fixed plate and the second fixed plate, a drive motor fixedly mounted on the side wall of the first support plate, a first rotating shaft provided at the output end of the drive motor, a winding drum fixedly mounted on the axial side wall of the first rotating shaft, an insulating rope body wound and connected to the axial side wall of the winding drum, and a fixed rod fixedly mounted on the processing table, the fixed rod being interlocked with the insulating rope body.

[0007] Preferably, the cleaning assembly includes a second support plate fixedly mounted on a processing table, a telescopic cylinder fixedly mounted on the lower end of the second support plate, a force transmission plate fixedly mounted on the telescopic end of the telescopic cylinder, two first mounting blocks fixedly mounted on the lower end of the force transmission plate, a second rotating shaft rotatably mounted on the two first mounting blocks, a cleaning disc provided on the axial sidewall of the insulating rope body, a cleaning brush bonded to the inner wall of the cleaning disc, two second mounting blocks fixedly mounted on the cleaning disc, a third rotating shaft rotatably mounted on the two second mounting blocks, and a push rod fixedly mounted on the axial sidewall of the second and third rotating shafts.

[0008] Preferably, the spraying assembly includes a first limiting plate fixedly installed on the processing table, a storage tank fixedly installed on the side wall of the first limiting plate, a first chamber opened in the storage tank, a bottle stopper inserted in the storage tank, a plurality of spraying holes opened in the storage tank, and a first piston rod fixedly installed at the lower end of the force transmission plate, the first piston rod being piston-connected to the storage tank.

[0009] Preferably, the fan assembly includes a second limiting plate fixedly installed on the processing table, an air storage tank fixedly installed on the side wall of the second limiting plate, an air inlet pipe fixedly installed at the lower end of the air storage tank, a one-way air inlet valve provided on the axial side wall of the air inlet pipe, a second chamber and several exhaust holes opened on the air storage tank, and a second piston rod fixedly installed at the lower end of the force transmission plate, with the second piston rod and the air storage tank connected by a piston.

[0010] Preferably, the fan assembly is closest to the drive motor, followed by the spraying assembly, and the cleaning assembly is furthest away.

[0011] Preferably, the size of some of the vent holes is larger than the size of some of the spray holes.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. With the cooperation of the insulating rope body, winding drum, fixing rod, cleaning disc, storage tank, air tank, drive motor, telescopic cylinder, first rotating shaft, force transmission plate, second rotating shaft, third rotating shaft, first mounting block, second mounting block and cleaning disc, the cleaning brush cleans the dust on the surface of the insulating rope body, thereby avoiding the dust on the surface of the insulating rope body from affecting the spraying quality during spraying. In addition, the winding assembly can improve the cleaning efficiency of the surface of the insulating rope body.

[0013] 2. With the cooperation of the force transmission plate, the first piston rod, the storage tank, the paint, and the spraying holes, the surface of the insulating rope body is sprayed. The use of several small-diameter spraying holes can make the spraying more comprehensive and uniform, further improving the quality of the paint and avoiding paint waste. When the paint is insufficient, the bottle stopper can be removed to deliver the paint into the storage tank, which can continuously apply paint to the insulating rope and save working time.

[0014] 3. With the cooperation of the force transmission plate, the second piston rod, the air tank and the exhaust port, the insulating rope body is air-dried, which enables the insulating rope body to be put into use as soon as possible. When the second piston rod moves upward, the one-way air inlet valve opens, and the gas enters the second chamber through the air inlet pipe, thereby inflating the air tank and enabling continued operation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model; Figure 2 This is a three-dimensional structural diagram of the winding assembly of this utility model; Figure 3 This is a three-dimensional structural diagram of the cleaning component of this utility model; Figure 4 This is a cross-sectional view of the spraying component of this utility model; Figure 5 This is a cross-sectional view of the fan assembly of this utility model.

[0016] In the diagram: 1. Processing table; 2. Rewinding assembly; 3. Cleaning assembly; 4. Spraying assembly; 5. Fan assembly; 21. First support plate; 22. First fixing plate; 23. Drive motor; 24. First rotating shaft; 25. Rewinding drum; 26. Fixing rod; 27. Insulating rope body; 28. Slide groove; 29. ​​Second fixing plate; 31. Second support plate; 32. Telescopic cylinder; 33. Force transmission plate; 34. First mounting block; 35. 36. Second rotating shaft; 37. Cleaning disc; 38. Cleaning brush; 39. Second mounting block; 301. Third rotating shaft; 31. Push rod; 42. First limiting plate; 43. Storage tank; 44. First chamber; 45. Bottle stopper; 46. Spraying hole; 57. First piston rod; 58. Second limiting plate; 59. Gas storage tank; 50. Air inlet pipe; 51. One-way air inlet valve; 52. Second chamber; 53. Exhaust port; 54. Second piston rod. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example 1: Please refer to Figure 1 - Figure 4 An insulating coating covering device for producing insulating ropes includes a processing table 1, a winding assembly 2 for winding the insulating ropes, a cleaning assembly 3 for cleaning dust from the surface of the insulating ropes, a spraying assembly 4 for spraying coating onto the surface of the insulating ropes, and a fan assembly 5 for accelerating the curing of the coating.

[0019] The winding assembly 2 includes a first support plate 21 fixedly mounted on a processing table 1, a first fixing plate 22 fixedly mounted on the processing table 1, a slide groove 28 provided on the processing table 1, a second fixing plate 29 slidably mounted on the slide groove 28, a first rotating shaft 24 rotatably mounted between the first fixing plate 22 and the second fixing plate 29, a drive motor 23 fixedly mounted on the side wall of the first support plate 21, and the output end of the drive motor 23 is provided with the first rotating shaft 24. The first rotating shaft 24 and the drive motor 23 are interlocked. Driven by the motor 23, the first rotating shaft 24 can be rotated and displaced, and the first rotating shaft 24 and the drive motor 23 can also be separated. A winding drum 25 is fixedly installed on the axial side wall of the first rotating shaft 24, and an insulating rope body 27 is wound and connected to the axial side wall of the winding drum 25. A fixing rod 26 is fixedly installed on the processing table 1, and the fixing rod 26 is inserted and connected to the insulating rope body 27. The second fixing plate 29 is connected to the winding drum 25 with a nut, which facilitates the replacement of the winding drum 25. It is not shown in the figure.

[0020] The cleaning assembly 3 includes a second support plate 31 fixedly installed on the processing table 1. A telescopic cylinder 32 is fixedly installed at the lower end of the second support plate 31. A force transmission plate 33 is fixedly installed at the telescopic end of the telescopic cylinder 32. Two first mounting blocks 34 are fixedly installed at the lower end of the force transmission plate 33. A second rotating shaft 35 is rotatably installed on the two first mounting blocks 34. A cleaning disc 36 is provided on the axial side wall of the insulating rope body 27. A cleaning brush 37 is bonded to the inner wall of the cleaning disc 36. The cleaning brush 37 is in contact with the surface of the insulating rope body 27. Two second mounting blocks 38 are fixedly installed on the cleaning disc 36. A third rotating shaft 39 is rotatably installed on the two second mounting blocks 38. A push rod 301 is fixedly installed on the axial side walls of the second rotating shaft 35 and the third rotating shaft 39.

[0021] The spraying assembly 4 includes a first limiting plate 41 fixedly installed on the processing table 1. A storage tank 42 is fixedly installed on the side wall of the first limiting plate 41. A first chamber 43 is opened on the storage tank 42. A bottle stopper 44 is inserted and installed on the storage tank 42. A plurality of spraying holes 45 are opened on the storage tank 42. A first piston rod 46 is fixedly installed at the lower end of the force transmission plate 33. The first piston rod 46 is piston-connected to the storage tank 42.

[0022] The fan assembly 5 is closest to the drive motor 23, followed by the spraying assembly 4, and the cleaning assembly 3 is the furthest away. It can clean the dust on the surface of the insulating rope body 27 before spraying, so as to avoid the insulating rope body 27 being covered with dust and affecting the quality of the coating. Then the coating operation is carried out on the insulating rope body 27. Finally, the fan assembly 5 blows the coating on the surface of the insulating rope body 27 to dry, so that the insulating rope body 27 can be put into use quickly.

[0023] In this embodiment: First, one end of the insulating rope body 27 is wound around the take-up drum 25, and the other end passes through the fixing rod 26. Simultaneously, the insulating rope body 27 passes through the cleaning disc 36, the storage tank 42, and the air tank 52. Then, the drive motor 23 and the telescopic cylinder 32 are started simultaneously. At this time, the output end of the drive motor 23 drives the first rotating shaft 24 and the take-up drum 25 to rotate, thereby causing the insulating rope body 27 to move in the direction of the drive motor 23. Meanwhile, the telescopic cylinder 32 drives the force transmission plate 33 to move downwards. Because the second rotating shaft 35 and the third rotating shaft 39 are rotatably connected to the two first mounting blocks 34 and the two second mounting blocks 38 respectively, the cleaning disc 36 can reciprocate on the surface of the insulating rope body 27. The cleaning brush 37 then cleans the insulating rope body... Dust on the surface of the insulating rope 27 is cleaned to prevent it from affecting the coating quality during spraying. Combined with the winding assembly 2, this improves the cleaning efficiency of the insulating rope 27 surface. After cleaning, the insulating rope 27 continues to move backward. At this time, the force transmission plate 33 drives the first piston rod 46 downward, thereby squeezing the paint in the storage tank 52 out through the spraying holes 45, thus spraying the surface of the insulating rope 27. The use of several small-diameter spraying holes 45 allows for more comprehensive and uniform spraying, further improving the quality of the paint. When the paint is insufficient, the bottle stopper 44 can be removed to deliver paint into the storage tank 42, ensuring a continuous supply of paint for the insulating rope and saving working time.

[0024] Example 2: This example is an improvement on Example 1. For details, please refer to [link / reference]. Figure 3 and Figure 5The fan assembly 5 includes a second limiting plate 51 fixedly installed on the processing table 1. An air storage tank 52 is fixedly installed on the side wall of the second limiting plate 51. An air inlet pipe 53 is fixedly installed at the lower end of the air storage tank 52. A one-way air inlet valve 54 is provided on the axial side wall of the air inlet pipe 53. A second chamber 55 and several exhaust holes 56 are opened on the air storage tank 52. A second piston rod 57 is fixedly installed at the lower end of the force transmission plate 33. The second piston rod 57 is piston-connected to the air storage tank 52.

[0025] The size of some vent holes 56 is larger than the size of some spray holes 45. The smaller size of the spray holes 45 allows for closer spraying and improves the spraying quality. The use of large-diameter vent holes 56 can disperse the air without reducing the air volume, thus preventing the wind from blowing away the paint.

[0026] In this embodiment: the surface of the coated insulating rope body 27 is definitely wet. If it is to be put into use in advance, the insulating rope body 27 needs to be dried. At this time, the force transmission plate 33 drives the second piston rod 57 to move in the air storage tank 52, and the gas in the air storage tank 52 is discharged through the exhaust hole 56, thereby drying the insulating rope body 27 and enabling the insulating rope body 27 to be put into use as soon as possible. When the second piston rod 57 moves upward, the one-way air inlet valve 54 opens, and the gas enters the second chamber 55 through the air inlet pipe 53, thereby inflating the air storage tank 52 and enabling it to continue to operate.

[0027] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0028] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An insulating coating covering device for producing insulating ropes, comprising a processing table (1), characterized in that: The processing table (1) is equipped with a winding assembly (2) for winding up the insulating rope, a cleaning assembly (3) for cleaning dust from the surface of the insulating rope, a spraying assembly (4) for spraying paint onto the surface of the insulating rope, and a fan assembly (5) for accelerating the curing of the paint.

2. The insulating coating covering equipment for producing insulating ropes according to claim 1, characterized in that: The winding assembly (2) includes a first support plate (21) fixedly installed on a processing table (1), a first fixing plate (22) fixedly installed on the processing table (1), a sliding groove (28) opened on the processing table (1), a second fixing plate (29) slidably installed on the sliding groove (28), a first rotating shaft (24) rotatably installed between the first fixing plate (22) and the second fixing plate (29), a drive motor (23) fixedly installed on the side wall of the first support plate (21), a first rotating shaft (24) provided at the output end of the drive motor (23), a winding drum (25) fixedly installed on the axial side wall of the first rotating shaft (24), an insulating rope body (27) wound and connected on the axial side wall of the winding drum (25), a fixing rod (26) fixedly installed on the processing table (1), and the fixing rod (26) and the insulating rope body (27) interpenetratingly connected.

3. The insulating coating covering equipment for producing insulating ropes according to claim 2, characterized in that: The cleaning assembly (3) includes a second support plate (31) fixedly installed on the processing table (1). A telescopic cylinder (32) is fixedly installed at the lower end of the second support plate (31). A force transmission plate (33) is fixedly installed at the telescopic end of the telescopic cylinder (32). Two first mounting blocks (34) are fixedly installed at the lower end of the force transmission plate (33). A second rotating shaft (35) is rotatably installed on the two first mounting blocks (34). A cleaning disc (36) is provided on the axial side wall of the insulating rope body (27). A cleaning brush (37) is bonded to the inner wall of the cleaning disc (36). Two second mounting blocks (38) are fixedly installed on the cleaning disc (36). A third rotating shaft (39) is rotatably installed on the two second mounting blocks (38). A push rod (301) is fixedly installed on the axial side walls of the second rotating shaft (35) and the third rotating shaft (39).

4. The insulating coating covering equipment for producing insulating ropes according to claim 3, characterized in that: The spraying assembly (4) includes a first limiting plate (41) fixedly installed on the processing table (1), a storage tank (42) fixedly installed on the side wall of the first limiting plate (41), a first chamber (43) opened on the storage tank (42), a bottle stopper (44) inserted on the storage tank (42), a plurality of spraying holes (45) opened on the storage tank (42), a first piston rod (46) fixedly installed at the lower end of the force transmission plate (33), and the first piston rod (46) is piston-connected to the storage tank (42).

5. The insulating coating covering equipment for producing insulating ropes according to claim 4, characterized in that: The fan assembly (5) includes a second limiting plate (51) fixedly installed on the processing table (1). An air storage tank (52) is fixedly installed on the side wall of the second limiting plate (51). An air inlet pipe (53) is fixedly installed at the lower end of the air storage tank (52). A one-way air inlet valve (54) is provided on the axial side wall of the air inlet pipe (53). A second chamber (55) and several exhaust holes (56) are opened on the air storage tank (52). A second piston rod (57) is fixedly installed at the lower end of the force transmission plate (33). The second piston rod (57) is piston-connected to the air storage tank (52).

6. The insulating coating covering equipment for producing insulating ropes according to claim 2, characterized in that: The fan assembly (5) is closest to the drive motor (23), followed by the spraying assembly (4), and the cleaning assembly (3) is furthest away.

7. The insulating coating covering equipment for producing insulating ropes according to claim 5, characterized in that: The size of some of the vent holes (56) is larger than the size of some of the spray holes (45).