A waxing device for tea tray processing

The automated tea tray waxing device uses a lead screw and drive motor to move the tray, combined with a sponge pad and wax storage device, which solves the problems of low efficiency and inconsistent quality of manual waxing, and achieves uniform waxing of the tea tray surface and high-efficiency production.

CN224542125UActive Publication Date: 2026-07-24QUANZHOU JINXIU TEA WARE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QUANZHOU JINXIU TEA WARE CO LTD
Filing Date
2025-08-25
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

The current method of waxing tea trays mainly relies on manual operation, which leads to low efficiency, inconsistent quality, high labor intensity, and large differences in the force and amount of wax applied by different workers, affecting product quality and production continuity.

Method used

Design a waxing device for tea tray processing. It uses a lead screw and a drive motor to move the placement seat, and combines a sponge pad and a wax storage device to realize the automated waxing process. The position of the sponge pad is adjusted by the lead screw and push rod components to ensure that the wax layer is evenly applied, and a fan component is equipped to remove surface moisture and impurities.

Benefits of technology

This process achieves uniform waxing of the tea tray surface, improves production efficiency, reduces manual intervention, ensures product quality consistency and production continuity, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a tea tray processing waxing device, which comprises a pedestal, a containing groove is arranged on the pedestal, a first screw rod piece is rotatably arranged on the pedestal, a placing seat for placing a tea tray is arranged on the first screw rod piece, the placing seat can drive the tea tray to move along the length direction of the first screw rod piece, a stand for mounting a mounting support is further arranged on the pedestal, a second screw rod piece is arranged on the stand, and a bearing seat is mounted on the second screw rod piece, a first push rod part is mounted on a supporting plate arranged on the bearing seat, and a wiping part is connected to the first push rod part, the tea tray is waxed through a sponge pad in the wiping part, the wiping part can change position under the cooperation of the first screw rod piece and the first push rod part, so that the tea tray is uniformly coated without manual participation, waxing operation is realized, and a support is further arranged on the pedestal and a plurality of fan parts are arranged on the support, dust blowing and wax oil solidification operations can be performed on the tea tray through the fan parts, and the production efficiency is improved.
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Description

Technical Field

[0001] This application relates to the field of tea tray processing equipment technology, and in particular to a waxing device for tea tray processing. Background Technology

[0002] The core purpose of waxing tea trays is to isolate moisture, reduce wear, and enhance surface gloss through a wax layer, while ensuring the safety of the wax. However, currently, tea tray waxing is mainly done manually, but this method has obvious limitations in terms of efficiency, quality, and cost. Different workers have different operating strengths and wax application amounts, which may result in local wax layers that are too thick or too thin, leading to poor quality consistency and affecting the appearance of the product. Furthermore, manual operation is labor-intensive, which further affects the continuity of production. Utility Model Content

[0003] The purpose of this invention is to provide a waxing device for processing tea trays in order to solve the above-mentioned problems.

[0004] The technical solution of this application is implemented as follows:

[0005] This application provides a waxing device for processing tea trays, including a base, a receiving groove on the base, a first lead screw rotatably disposed in the receiving groove and a first drive motor installed thereon, and a place for placing the tea tray installed on the first lead screw rotat, so that the place can move relative to the first lead screw rotat along its length.

[0006] The platform is also equipped with a column, and a vertically distributed support is provided on one side of the column. The support is rotatably equipped with a second lead screw and a second drive motor. A bearing seat is installed on the first lead screw. A receiving plate is provided on the side of the bearing seat away from the support and a first push rod component is installed. The piston end of the first push rod component passes through the receiving plate and is equipped with a wiping component, which includes a sponge pad.

[0007] A liquid tray is provided on one side of the base, and the liquid tray has a liquid storage cavity for storing wax oil;

[0008] When the storage seat moves to the bottom of the receiving plate with the cooperation of the first lead screw, the sponge pad is partially immersed in the liquid cavity or positioned above the storage seat through the cooperation of the second lead screw and the first push rod.

[0009] The pedestal is also equipped with a support, which has several spaced slots. Fan components are installed on the slots, with the output end of the fan components facing the receiving slot.

[0010] In one embodiment, a second push rod component is also provided on one side of the platform. A support seat is installed on the piston end of the second push rod component. A shaft is provided on the support seat that is perpendicular to the second push rod component. The shaft is located above the platform, and a brush roller is sleeved on the shaft.

[0011] With the cooperation of the second push rod component, the shaft drives the brush roller to move closer to or away from the receiving groove.

[0012] In one embodiment, a flow guide seat is provided on the side of the support facing the pedestal, and the flow guide seat has an opening that penetrates the flow guide seat, with several fan components located inside the opening;

[0013] The diameter of the opening gradually decreases from one side facing the support to the other side facing the pedestal.

[0014] In one embodiment, the storage base is provided with several slots that are evenly distributed on the storage base.

[0015] A retaining component is movably installed on the slot. The retaining component includes a rod and a limiting pad is provided on the rod. By embedding the rod into the slot, the limiting pad is positioned on the holder.

[0016] When the tea tray is placed on the stand, the outer periphery of the limiting pad abuts against the outer periphery of the tea tray.

[0017] In one embodiment, the liquid tray is provided with two sets of spaced protrusions, and a support rod is connected between the two sets of protrusions.

[0018] The support rod is located above the liquid tray.

[0019] In one embodiment, the wiping component further includes a mounting base connected to the piston end of the first push rod component. The mounting base has a through hole, and when the sponge pad is located inside the mounting base, a fixing rod is installed on the through hole and passes through the sponge pad.

[0020] The foam pad portion is located on the outside of the mounting base.

[0021] In one embodiment, a gap is formed between the bottom of the base and the receiving groove, and a slot is provided on one side of the base, the slot communicating with the gap.

[0022] A cover plate is hinged to the slot.

[0023] The advantages or beneficial effects of the above technical solutions include at least the following:

[0024] This application discloses a waxing device for processing tea trays. A first lead screw is positioned within a receiving groove on a base, and a storage seat is installed thereon. After the tea tray is placed on the storage seat, the rotation of the first lead screw causes the storage seat to move the tea tray relative to a wiping component. Since the wiping component is connected to a first push rod on a receiving plate, and the receiving plate is mounted on a support seat installed on a second lead screw, the horizontal position and vertical height of the wiping component can be adjusted via the second lead screw and the first push rod. A liquid tray for storing wax oil is provided on one side of the base. When the storage seat moves the tea tray below the wiping component, the sponge pad in the wiping component absorbs the wax oil and applies it to the tea tray. Through the movement of the wiping component and the storage seat, the surface of the tea tray can be evenly waxed without manual intervention. This solves the problem of inconsistent operation caused by different workers during manual waxing, which affects product quality, and improves production efficiency. Attached Figure Description

[0025] The accompanying drawings illustrate exemplary embodiments of the present application and, together with the description thereof, serve to explain the principles of the present application. These drawings are included to provide a further understanding of the present application and are incorporated in and constitute a part of this specification.

[0026] Figure 1 A schematic diagram of the waxing device according to an embodiment of this application is shown from one perspective;

[0027] Figure 2 A schematic diagram of the waxing device according to an embodiment of this application is shown from another perspective;

[0028] Figure 3 A cross-sectional structural schematic diagram of the waxing device according to an embodiment of this application is provided;

[0029] Figure 4 Examples of this application are presented. Figure 3 Enlarged view of point A in the middle;

[0030] Figure 5 A schematic diagram of the liquid placement tray according to an embodiment of this application is shown;

[0031] Reference numerals: 1. Base; 11. Receiving groove; 12. First lead screw; 121. First drive motor; 13. Column; 14. Cover plate;

[0032] 2. Storage base; 21. Card slot;

[0033] 3. Support; 31. Second lead screw assembly; 311. Second drive motor; 32. Bearing seat; 321. Support plate; 322. First push rod assembly;

[0034] 4. Wiping components; 41. Sponge pad; 42. Mounting base; 421. Fixing rod;

[0035] 5. Liquid tray; 51. Protrusion; 511. Support rod;

[0036] 6. Bracket; 61. Groove; 62. Fan component; 63. Flow guide seat;

[0037] 7. Second push rod assembly; 71. Support base; 72. Shaft; 721. Brush roller;

[0038] 8. Edge guard; 81. Rod body; 82. Limiting pad. Detailed Implementation

[0039] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While some embodiments of this application are shown in the drawings, it should be understood that this application can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this application. It should be understood that the drawings and embodiments of this application are for illustrative purposes only and are not intended to limit the scope of protection of this application.

[0040] It should be noted that, where there is no conflict, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0041] It should be understood that the term "comprising" and its variations as used herein are open-ended, meaning "including but not limited to". The term "based on" means "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Definitions of other terms will be given in the following description. It should be noted that the concepts of "first", "second", etc., mentioned in this application are used only to distinguish different devices, modules, or units, and are not intended to limit the order of functions performed by these devices, modules, or units or their interdependencies.

[0042] It should be noted that the terms "a" and "several" used in this application are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0043] The names of the messages or information exchanged between multiple devices in the embodiments of this application are for illustrative purposes only and are not intended to limit the scope of these messages or information.

[0044] Reference Figures 1-3A waxing device for processing tea trays includes a base 1 with a receiving groove 11. A first lead screw 12 is rotatably disposed in the receiving groove 11 and a first drive motor 121 is installed thereon. The first drive motor 121 is a servo drive motor in the prior art and is connected to the first lead screw 12 through a coupling to provide power for the rotation of the first lead screw 12. A place seat 2 for placing tea trays is installed on the first lead screw 12, so that the place seat 2 can move relative to the length of the first lead screw 12. This transmission method operates smoothly and can accurately control the moving distance and position of the place seat 2, which allows the tea tray to be accurately transported to different processing stations.

[0045] The base 1 is also provided with a column 13, and a vertically distributed support 3 is provided on one side of the column 13. The support 3 is rotatably provided with a second lead screw 31 and a second drive motor 311. The second drive motor 311 is a servo drive motor in the prior art, which provides power for the rotation of the second lead screw 31. A bearing seat 32 is installed on the first lead screw 12. A receiving plate 321 is provided on the side of the bearing seat 32 away from the support 3 and a first push rod component 322 is installed. The first push rod component 322 adopts a pneumatic push rod or electric push rod in the prior art. The piston end of the first push rod component 322 passes through the receiving plate 321 and is equipped with a wiping component 4. The wiping component 4 includes a sponge pad 41. The sponge pad 41 is soft and can better conform to the surface contour of the tea tray when it comes into contact with the tea tray surface for waxing. Whether it is a flat or a tea tray with a certain curvature, it can achieve uniform waxing and avoid the problems of local missed waxing or excessive wear on the surface of the tea tray that may occur with hard waxing tools.

[0046] A liquid tray 5 is provided on one side of the base 1, and the liquid tray 5 has a liquid storage cavity for storing wax oil.

[0047] When the storage seat 2 moves to below the receiving plate 321 with the cooperation of the first lead screw 12, the sponge pad 41 is partially immersed in the liquid cavity or positioned above the storage seat 2 through the cooperation of the second lead screw 31 and the first push rod component 322. The bearing seat 32 moves along the length direction of the second lead screw 31. Combined with the extension and retraction movement of the piston end of the first push rod component 322, the position of the sponge pad 41 can be flexibly adjusted. When it is necessary to dip the sponge pad in wax oil, it can be moved into the liquid cavity of the liquid tray 5 for immersion. When it is necessary to wax the tea tray, the sponge pad 41 can be precisely moved above the tea tray on the storage seat 2 and pressed and wiped, thus meeting the position requirements of the sponge pad 41 at different processing stages.

[0048] The base 1 is also equipped with a support 6, which has several spaced slots 61. Fan components 62 are installed on the slots 61. The fan components 62 are axial flow fans driven by motors, which are used in the prior art. The output end of the fan components 62 faces the receiving slot 11. Multiple fan components 62 work at the same time to form a large air blowing area, ensuring that all parts of the tea tray surface are affected by airflow. Before waxing, the surface moisture can be evaporated and dust can be removed. After waxing, the surface can be quickly dried by air cooling to form a protective film more quickly.

[0049] Based on the above structure, the tea tray to be processed is placed on the base 2 and moved towards the wiping component 4 by the cooperation of the first drive motor 121 and the first lead screw 12. Since the bracket 6 for mounting the fan component 62 is located on the base 1, the base 2 will pass under the bracket 6 and be below the fan component 62 when it moves. The fan component 62 starts and generates airflow, which can blow off the dust and impurities on the surface of the tea tray and remove water stains on the surface during the blowing process, thereby improving the dryness and cleanliness of the tea tray surface. The first drive motor 121 can control the length of time the base 2 stays under the bracket 6. When the base 2 moves the tea tray to the wiping part... When the sponge pad 4 is below the tea tray, the wiping component 4 moves to the top of the liquid tray 5 with the cooperation of the second lead screw 31 and the second drive motor 311. With the cooperation of the first push rod 322, the sponge pad 41 is immersed in the liquid tray 5 and absorbs the wax oil. Then, with the cooperation of the second lead screw 31, the second drive motor 311 and the first push rod 322, the wiping component 4 is reset and contacts the tea tray from above. The position of the tea tray is controlled by the placement seat 2 and the position of the wiping component 4 is controlled by the second lead screw 31, so that the sponge pad 41 can perform waxing operation on the tea tray without manual intervention, solving the problem that the existing tea tray waxing operation requires manual operation, resulting in low operation efficiency and accuracy.

[0050] In one embodiment, reference is made to Figure 1 and Figure 2 A second push rod component 7 is also provided on one side of the platform 1. The second push rod component 7 adopts the pneumatic push rod or electric push rod in the prior art. A support seat 71 is installed on the piston end of the second push rod component 7. A shaft 72 is provided on the support seat 71 and is perpendicular to the second push rod component 7. The shaft 72 is located above the platform 1. A brush roller 721 is sleeved on the shaft 72. The brush roller 721 can perform pre-treatment operation on the tea tray, reduce the equipment adjustment time during process change, improve the consistency of the surface treatment of the tea tray, and lay a smooth foundation for the subsequent waxing process. The brush roller 721 is located between the wiping component 4 and the fan component 62.

[0051] With the cooperation of the second push rod component 7, the shaft 72 drives the brush roller 721 to move closer to or away from the receiving groove 11. Through the extension and retraction of the second push rod component 7, the shaft 72 and the brush roller 721 move closer to or away from the receiving groove 11. When the brush roller 721 is close to the receiving groove 11, it can clean the dust or polish the burrs on the surface of the tea tray placed therein. When it is away, it will not interfere with the placement and removal of the tea tray.

[0052] In one embodiment, reference is made to Figures 1-3 A flow guide seat 63 is provided on the side of the support 6 facing the base 1. The flow guide seat 63 has an opening that penetrates the flow guide seat 63. Several fan components 62 are located in the opening. The flow guide seat 63's flow-gathering effect improves the airflow utilization rate and avoids energy waste.

[0053] The diameter of the opening gradually decreases from one side facing the support 6 to the other side facing the pedestal 1. The airflow generated by the fan component 62 is discharged through the opening of the guide seat 63. As the opening diameter gradually decreases, the airflow speed is accelerated during the discharge process. The high-speed airflow can directly act on the tea tray on the pedestal 1 to dry the surface moisture of the tea tray and remove impurities from the surface of the tea tray. Furthermore, it can accelerate the curing of the wax layer by air cooling after waxing, thereby improving processing efficiency.

[0054] In one embodiment, reference is made to Figure 1 , Figure 3 and Figure 4 The storage base 2 is provided with several slots 21, which are evenly distributed on the storage base 2. The arrangement of multiple slots 21 allows the position of the edge-blocking component 8 to be adjusted according to the size of the tea tray, improving the adaptability of the device to tea trays of different sizes. The edge-blocking component 8 is movably installed on the slots 21. The edge-blocking component 8 includes a rod 81, on which a limiting pad 82 is provided. The limiting pad 82 is made of rubber to prevent wear on the outer circumference of the tea tray when it comes into contact with the tea tray. The rod 81 is inserted into the slots 21. Inside, the limiting pad 82 is positioned on the shelf 2. The edge-blocking component 8, through the cooperation of the rod 81 with different slots 21, can adapt to tea trays of different sizes. Adjusting the position of the slot 21 into which the rod 81 is embedded can change the size of the space enclosed by the limiting pad 82. When the tea tray is on the shelf 2, the outer periphery of the limiting pad 82 abuts against the outer periphery of the tea tray, thereby stably restricting the tea tray in the central area of ​​the shelf 2. This effectively avoids the deviation in processing position caused by the movement of the tea tray and ensures that operations such as waxing can be accurately applied to the designated area of ​​the tea tray.

[0055] In one embodiment, reference is made to Figure 1 and Figure 5The liquid tray 5 is provided with two sets of spaced protrusions 51, and a support rod 511 is connected between the two sets of protrusions 51. The support rod 511 is located above the liquid tray 5. The support rod 511 enables the sponge pad 41 to scrape against the support rod 511 when it is dipped in a large amount of wax oil, through the cooperation of the second lead screw 31 and the first push rod 322, thereby removing some of the wax oil on the sponge pad 41 and reducing the frequent dripping caused by excessive wax oil on the sponge pad 41.

[0056] In one embodiment, reference is made to Figures 1-3 The wiping component 4 also includes a mounting base 42, which provides a fixing frame for the sponge pad 41. The mounting base 42 is connected to the piston end of the first push rod component 322. The mounting base 42 has a through hole. When the sponge pad 41 is located inside the mounting base 42, a fixing rod 421 is installed on the through hole and passes through the sponge pad 41. The fixing rod 421 can prevent the sponge pad 41 from falling off during wiping. Part of the sponge pad 41 is located outside the mounting base 42. The exposed part of the sponge pad 41 can directly contact the surface of the tea tray for waxing or wiping operations.

[0057] In one embodiment, reference is made to Figure 1 and Figure 2 A gap is formed between the bottom of the storage base 2 and the receiving groove 11. A slot is provided on one side of the platform 1, which is connected to the gap. A cover plate 14 is hinged to the slot, forming a channel between the receiving groove 11 and the slot. This channel can be used to discharge waste liquid, debris and other impurities generated during the processing, preventing debris from accumulating in the receiving groove 11 or the bottom of the storage base 2. The cover plate 14 is hinged to the slot. When slag discharge is not required, the cover plate 14 can close the slot to prevent external dust and debris from entering the gap and the receiving groove 11. When cleaning is required, the cover plate 14 can be opened for cleaning, further improving the reliability of the device.

[0058] In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0059] Those skilled in the art should understand that the above embodiments are merely for illustrative purposes and are not intended to limit the scope of this application. Those skilled in the art can make other changes or modifications based on the above disclosure, and these changes or modifications still fall within the scope of this application.

Claims

1. A waxing device for processing tea trays, characterized in that: The device includes a base with a receiving groove. A first lead screw is rotatably disposed in the receiving groove and a first drive motor is installed thereon. A place for placing a tea tray is installed on the first lead screw, so that the place can move relative to the first lead screw along its length. The platform is also provided with a column, and a vertically distributed support is provided on one side of the column. The support is rotatably provided with a second lead screw and a second drive motor. A bearing seat is installed on the first lead screw. A receiving plate is provided on the side of the bearing seat away from the support and a first push rod component is installed. The piston end of the first push rod component passes through the receiving plate and is installed with a wiping component. The wiping component includes a sponge pad. A liquid tray is provided on one side of the platform, and the liquid tray has a liquid storage cavity for storing wax oil. When the storage seat moves to below the receiving plate with the cooperation of the first lead screw, the sponge pad is partially immersed in the liquid cavity or located above the storage seat through the cooperation of the second lead screw and the first push rod component. The pedestal is also provided with a support, which has several spaced slots. Fan components are installed on the slots, and the output end of the fan components faces the receiving slot.

2. The waxing device for processing tea trays according to claim 1, characterized in that: A second push rod component is also provided on one side of the platform. A support seat is installed on the piston end of the second push rod component. A shaft is provided on the support seat and is perpendicular to the second push rod component. The shaft is located above the platform and a brush roller is sleeved on the shaft. With the cooperation of the second push rod component, the shaft drives the brush roller to move closer to or away from the receiving groove.

3. The waxing device for processing tea trays according to claim 1, characterized in that: The support is provided with a flow guide seat on the side facing the pedestal, and the flow guide seat has an opening that penetrates the flow guide seat, and several of the fan components are located in the opening; The diameter of the opening gradually decreases from one side facing the support to the other side facing the pedestal.

4. The waxing device for processing tea trays according to claim 1, characterized in that: The storage base is provided with several slots, which are evenly distributed on the storage base. A side-blocking component is movably installed on the slot. The side-blocking component includes a rod body, and a limiting pad is provided on the rod body. By embedding the rod body into the slot, the limiting pad is positioned on the storage seat. When the tea tray is placed on the stand, the outer periphery of the limiting pad abuts against the outer periphery of the tea tray.

5. The waxing device for processing tea trays according to claim 1, characterized in that: The liquid tray is provided with two sets of spaced protrusions, and a support rod is connected between the two sets of protrusions; The support rod is located above the liquid tray.

6. The waxing device for processing tea trays according to claim 1, characterized in that: The wiping component also includes a mounting base, which is connected to the piston end of the first push rod component. The mounting base has a through hole, and when the sponge pad is located inside the mounting base, a fixing rod is installed on the through hole and passes through the sponge pad. A portion of the sponge pad is located outside the mounting base.

7. The waxing device for processing tea trays according to claim 1, characterized in that: A gap is formed between the bottom of the storage base and the receiving groove, and a slot is provided on one side of the base, the slot communicating with the gap; A cover plate is hinged to the slot.