Solar photovoltaic aluminum frame processing device

Abstract

The utility model discloses a kind of solar photovoltaic aluminium frame processing device, it is related to solar photovoltaic aluminium frame processing technical field.The utility model includes processing table, the top of processing table is fixedly connected with top frame, the both sides of the top of processing table are fixedly connected with fender plate;The inner chamber of processing table is provided with synchronous assembly.The utility model is in the synergic cooperation of synchronous assembly and positioning assembly, realizes the synchronous cutting and punching processing of solar photovoltaic aluminium frame, significantly improves production efficiency and processing accuracy, specifically, synchronous assembly adopts screw rod and belt pulley linkage structure, so that cutting equipment and servo puncher can be synchronized movement, ensure that the position accuracy of cutting and punching is consistent, avoid the cumulative error caused by multiple clamping, simultaneously, positioning assembly is driven positioning block by pneumatic cylinder, realize the quick, stable clamping of aluminium frame, effectively prevent displacement or vibration in processing process, guarantee processing quality.

Description

Technical Field

[0001] This utility model belongs to the field of solar photovoltaic aluminum frame processing technology, and in particular relates to a solar photovoltaic aluminum frame processing device. Background Technology

[0002] A solar photovoltaic aluminum frame is an external frame used for photovoltaic solar panels. It is usually made of aluminum alloy and its main function is to protect the photovoltaic panels from external environmental factors such as wind, rain, and dust, while providing structural support to ensure the stability and safety of the panels. Aluminum alloy is an ideal material for manufacturing solar photovoltaic frames due to its lightweight, corrosion resistance, and high strength. Photovoltaic aluminum frames can meet the needs of different sizes and specifications through precision processing techniques such as cutting, punching, welding, and surface treatment.

[0003] The existing solar photovoltaic aluminum frame still has some problems in the processing. For example, when cutting and drilling the frame, it is usually necessary to clamp the aluminum frame multiple times. Since this process requires fixing the frame to different processing positions multiple times, it not only greatly reduces the processing efficiency, but may also cause damage or deformation to the surface of the aluminum frame due to frequent clamping, thus affecting the quality of the final product. Frequent clamping operations not only increase the processing time, but also increase the cost of equipment and labor.

[0004] To address these issues, we provide a solar photovoltaic aluminum frame processing device. Utility Model Content

[0005] The purpose of this invention is to provide a solar photovoltaic aluminum frame processing device. By cooperating with the synchronization component and the positioning component, it solves the problem in the prior art that the solar photovoltaic aluminum frame cannot be cut and drilled simultaneously, and that multiple separate clamping operations can easily affect efficiency.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a solar photovoltaic aluminum frame processing device, comprising a processing table, a top frame fixedly connected to the top of the processing table, and baffle plates fixedly connected to both sides of the top of the processing table; a synchronization component is provided in the inner cavity of the processing table, the synchronization component includes a first lead screw movably connected to the inner cavity of the processing table, a first sliding sleeve threaded to the surface of the first lead screw, a first lifting mechanism fixedly connected to both sides of the top of the first sliding sleeve, a servo drilling machine disposed on the top of the first lifting mechanism, and a second lead screw movably connected to the top of the top of the top frame, which is used to synchronously perform cutting and drilling operations; a positioning component is provided on the top of the processing table, the positioning component includes a support plate fixedly connected to both sides of the top of the processing table, a cylinder fixedly connected to one side of the support plate, a movable frame fixedly connected to the free end of the cylinder, and positioning blocks fixedly connected to both sides of the movable frame, which is used to position the frame to be processed.

[0008] The present invention is further configured such that a second sliding sleeve is threadedly connected to the surface of the second lead screw, a second lifting mechanism is fixedly connected to the bottom of the second sliding sleeve, and a cutting device is provided at the bottom of the second lifting mechanism.

[0009] The present invention is further configured such that a support base is fixedly connected to one side of the top of the processing table, and one side of the inner cavity of the support base is rotatably connected to one end of the second lead screw via a rotating shaft; a support bar is fixedly connected to the top of one side of the inner cavity of the top frame, and one side of the support bar is rotatably connected to one end of the second lead screw via a rotating shaft.

[0010] The present invention is further configured such that a driving pulley is fixedly connected to one side of the surface of the first lead screw, and a driven pulley is fixedly connected to one side of the surface of the second lead screw, and the driving pulley and the driven pulley are connected by belt drive.

[0011] The present invention is further configured such that a motor is fixedly connected to one side of the processing table, and the output end of the motor is fixedly connected to one end of the first lead screw.

[0012] The present invention is further configured such that a limiting rod is fixedly connected to the inner cavity of the processing table, and the surface of the limiting rod is slidably connected to one side of the inner cavity of the first sliding sleeve.

[0013] The present invention is further configured such that a slide bar is fixedly connected to the top of the top frame, and the surface of the slide bar is slidably connected to the top of the second sliding sleeve.

[0014] The present invention has the following beneficial effects.

[0015] 1. This utility model achieves synchronous cutting and drilling of aluminum frames for solar photovoltaic systems through the coordinated operation of a synchronization component and a positioning component, significantly improving production efficiency and processing accuracy. Specifically, the synchronization component adopts a lead screw and pulley linkage structure, enabling the cutting equipment and servo drilling machine to move synchronously, ensuring consistent positional accuracy of cutting and drilling, and avoiding cumulative errors caused by multiple clamping operations. At the same time, the positioning component drives the positioning block through a cylinder to achieve rapid and stable clamping of the aluminum frame, effectively preventing displacement or vibration during processing and ensuring processing quality.

[0016] 2. This utility model optimizes the processing flow through modular design, reducing the cumbersome operations of cutting and drilling in traditional processes. It allows multiple processes to be completed in a single clamping, significantly shortening the processing cycle and reducing the scrap rate. The lead screw drive, combined with the limit rod and slide bar, ensures the stability and repeatability of the moving parts. The collaborative work of the servo drilling machine and the high-precision cutting equipment further improves the processing quality of the holes and cut surfaces. This device is not only suitable for the large-scale production of photovoltaic aluminum frames, but can also be extended to the precision processing of other profiles, making it highly practical.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1 This is a perspective view of a solar photovoltaic aluminum frame processing device.

[0020] Figure 2 This is a cross-sectional view of the top frame in a solar photovoltaic aluminum frame processing device.

[0021] Figure 3 This is an exploded view of the top structure of the processing table in a solar photovoltaic aluminum frame processing device.

[0022] Figure 4 This is a cross-sectional view of the processing table in a solar photovoltaic aluminum frame processing device.

[0023] Figure 5 This is a schematic diagram of the surface structure of the first and second lead screws in a solar photovoltaic aluminum frame processing device.

[0024] In the attached diagram: 1. Processing table; 2. Top frame; 3. Guard plate; 4. First lead screw; 5. First sliding sleeve; 6. First lifting mechanism; 7. Servo drilling machine; 8. Second lead screw; 9. Support plate; 10. Cylinder; 11. Moving frame; 12. Positioning block; 13. Second sliding sleeve; 14. Second lifting mechanism; 15. Cutting equipment; 16. Support base; 17. Support bar; 18. Drive pulley; 19. Driven pulley; 20. Motor; 21. Limiting rod; 22. Slide bar. Detailed Implementation

[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments. Example

[0026] Please see Figures 1-5 This utility model is a solar photovoltaic aluminum frame processing device, including a processing table 1. A ventilation opening is provided on one side of the processing table 1, and a dustproof net is fixedly connected to the inner cavity of the ventilation opening. A top frame 2 is fixedly connected to the top of the processing table 1. Protective plates 3 are fixedly connected to both sides of the top of the processing table 1. An extension groove is provided on the top of the processing table 1, and the protective plates 3 are located on both sides of the extension groove to facilitate synchronous drilling of the frame by a servo drilling machine 7 during cutting. A synchronization component is provided inside the processing table 1, including a first lead screw 4 movably connected to the inner cavity of the processing table 1. One end of the first lead screw 4 is rotatably connected to one side of the inner cavity of the processing table 1 via a rotating shaft, and the other end is fixedly connected to the output end of a motor 20. A first sliding sleeve 5 is threaded onto the surface of the first lead screw 4, and a first lifting mechanism 6 is fixedly connected to both sides of the top of the first sliding sleeve 5. The first lifting mechanism 6 and the second lifting mechanism 14 are both existing electric lifting structures to facilitate driving the servo drilling machine 7 and the cutting... The equipment 15 performs cutting and drilling operations on the frame. Both the servo drilling machine 7 and the cutting equipment 15 are conventional equipment in the prior art, and will not be described in detail here. The servo drilling machine 7, which is set on the top of the first lifting mechanism 6, and the second lead screw 8, which is movably connected to the top of the top frame 2, are used to perform cutting and drilling operations synchronously through a synchronization component. The top of the processing table 1 is provided with a positioning component, which includes a support plate 9 fixedly connected to both sides of the top of the processing table 1. The support plate 9 is used to support the cylinder 10. The cylinder 10 is fixedly connected to one side of the support plate 9. The moving frame 11 is fixedly connected to the free end of the cylinder 10. The moving frame 11 extends to the other side of the guard plate 3 through a circular slide rod so as to position the frame to be cut and drilled by the positioning block 12. The positioning block 12 is small in size and will not be aligned with the cutting and drilling position, so as not to affect the processing. The positioning block 12 is fixedly connected to both sides of the moving frame 11 and is used to position the frame to be processed by the positioning component. Example

[0027] Please see Figures 1-5 Based on Embodiment 1, a second sliding sleeve 13 is threaded onto the surface of the second lead screw 8. A second lifting mechanism 14 is fixedly connected to the bottom of the second sliding sleeve 13. A cutting device 15 is installed at the bottom of the second lifting mechanism 14. A support base 16 is fixedly connected to one side of the top of the processing table 1. The support base 16 supports the second lead screw 8 and protects the belt between the driving pulley 18 and the driven pulley 19. A square groove is provided at the bottom of the support base 16, and the inner cavity of the square groove extends into the inner cavity of the processing table 1 to facilitate belt connection. One side of the inner cavity of the support base 16 is rotatably connected to one end of the second lead screw 8 via a rotating shaft. A support bar 17 is fixedly connected to the top of one side of the inner cavity of the top frame 2. The support bar 17 is used to support the other end of the second lead screw 8. One side of the support bar 17 is rotatably connected to one end of the second lead screw 8 via a rotating shaft. One side of the surface of the first lead screw 4 is fixedly connected to a drive pulley 18, and one side of the surface of the second lead screw 8 is fixedly connected to a driven pulley 19. The drive pulley 18 and the driven pulley 19 are connected by a belt drive. One side of the processing table 1 is fixedly connected to a motor 20, and the output end of the motor 20 is fixedly connected to one end of the first lead screw 4. A limit rod 21 is fixedly connected to the inner cavity of the processing table 1. The limit rod 21 can limit the sliding sleeve. The surface of the limit rod 21 is slidably connected to one side of the inner cavity of the first sliding sleeve 5. A slide bar 22 is fixedly connected to the top of the top frame 2. The slide bar 22 can limit the second sliding sleeve 13. The surface of the slide bar 22 is slidably connected to the top of the second sliding sleeve 13.

[0028] The working principle of this utility model is as follows: First, the aluminum frame to be processed is placed on the top of the processing table 1. The cylinder 10 of the positioning component is activated, pushing the moving frame 11 to drive the positioning blocks 12 on both sides to clamp the frame and ensure its position is fixed. Then, the motor 20 drives the first lead screw 4 to rotate, and through the belt transmission of the driving pulley 18 and the driven pulley 19, it synchronously drives the second lead screw 8 to rotate, so that the first sliding sleeve 5 and the second sliding sleeve 13 move along the lead screw axis. The first sliding sleeve 5 adjusts the height of the servo punching machine 7 through the first lifting mechanism 6, and the second sliding sleeve 13 controls the cutting equipment through the second lifting mechanism 14. With a feed depth of 15, when the cutting device 15 moves down to cut the frame, the movement of the first sliding sleeve 5 causes the servo punching machines 7 on both sides to move synchronously through the linkage structure, and punching is completed at both ends of the cutting position. During the processing, the limit rod 21 and the slide bar 22 respectively constrain the movement trajectory of the first sliding sleeve 5 and the second sliding sleeve 13 to ensure processing accuracy. After the cutting and punching are completed, the lifting mechanism is reset, the cylinder 10 releases the positioning block 12, and the processed frame is taken out. The whole process realizes the synchronous operation of cutting and punching through mechanical linkage, without the need for repeated clamping, which significantly improves processing efficiency and positional accuracy.

[0029] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A solar photovoltaic aluminum frame processing device, comprising a processing table (1), characterized in that: The top of the processing table (1) is fixedly connected to a top frame (2), and both sides of the top of the processing table (1) are fixedly connected to guard plates (3). The inner cavity of the processing table (1) is provided with a synchronization component, which includes a first lead screw (4) movably connected to the inner cavity of the processing table (1), a first sliding sleeve (5) threadedly connected to the surface of the first lead screw (4), a first lifting mechanism (6) fixedly connected to both sides of the top of the first sliding sleeve (5), a servo punching machine (7) set on the top of the first lifting mechanism (6), and a second lead screw (8) movably connected to the top of the top of the top frame (2). The synchronization component is used to synchronously perform cutting and punching operations. The processing table (1) is provided with a positioning component on the top. The positioning component includes a support plate (9) fixedly connected to both sides of the top of the processing table (1), a cylinder (10) fixedly connected to one side of the support plate (9), a moving frame (11) fixedly connected to the free end of the cylinder (10), and positioning blocks (12) fixedly connected to both sides of the moving frame (11). The positioning component is used to position the frame to be processed.

2. The solar photovoltaic aluminum frame processing device according to claim 1, characterized in that: The second lead screw (8) is threadedly connected to a second sliding sleeve (13), and the bottom of the second sliding sleeve (13) is fixedly connected to a second lifting mechanism (14), and the bottom of the second lifting mechanism (14) is provided with a cutting device (15).

3. The solar photovoltaic aluminum frame processing device according to claim 1, characterized in that: A support base (16) is fixedly connected to one side of the top of the processing table (1). The inner cavity of the support base (16) is rotatably connected to one end of the second lead screw (8) through a rotating shaft. A support bar (17) is fixedly connected to the top of one side of the inner cavity of the top frame (2). The support bar (17) is rotatably connected to one end of the second lead screw (8) through a rotating shaft.

4. The solar photovoltaic aluminum frame processing device according to claim 1, characterized in that: The first lead screw (4) is fixedly connected to one side of the surface of the drive pulley (18), and the second lead screw (8) is fixedly connected to one side of the surface of the driven pulley (19). The drive pulley (18) and the driven pulley (19) are connected by belt drive.

5. The solar photovoltaic aluminum frame processing device according to claim 1, characterized in that: A motor (20) is fixedly connected to one side of the processing table (1), and the output end of the motor (20) is fixedly connected to one end of the first lead screw (4).

6. The solar photovoltaic aluminum frame processing device according to claim 1, characterized in that: The inner cavity of the processing table (1) is fixedly connected to a limiting rod (21), and the surface of the limiting rod (21) is slidably connected to one side of the inner cavity of the first sliding sleeve (5).

7. The solar photovoltaic aluminum frame processing device according to claim 1, characterized in that: A slide bar (22) is fixedly connected to the top of the top frame (2), and the surface of the slide bar (22) is slidably connected to the top of the second slide sleeve (13).

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