A beveling machine for processing a generator set shell
By designing components such as a rotating plate, rotating rod, and electric telescopic rod, the problem of existing beveling machines being unable to quickly clamp pipes of different sizes and lengths has been solved, achieving efficient and precise beveling processing, and reducing costs through coolant recycling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAONING KANGWEI ELECTROMECHANICAL ENG CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-07-24
AI Technical Summary
Existing beveling machines cannot quickly clamp and fix pipe fittings of different sizes and lengths, resulting in low processing efficiency.
The system employs components such as a rotating plate, rotating rod, threaded rod, and electric telescopic rod to achieve rapid clamping and rotation of pipe fittings. It also uses auxiliary mechanisms to precisely spray and recycle coolant, ensuring processing accuracy and stability.
It enables rapid clamping and fixing of pipe fittings of different sizes and lengths, improves the accuracy and efficiency of beveling, reduces processing costs, and further reduces processing costs and facilitates chip disposal through the recycling of coolant.
Smart Images
Figure CN224543866U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of generator set housing processing technology, specifically a beveling machine for processing generator set housings. Background Technology
[0002] The generator set casing is an important component of the generator set. Its main function is to protect the internal generator set components from the influence of the external environment, such as dustproof, rainproof, and impactproof. It also plays a certain role in sound insulation and heat dissipation. When processing the pipes in the generator set casing, a beveling machine is required for processing.
[0003] Existing beveling machines typically clamp and fix pipe fittings before beveling. However, in actual use, they cannot quickly clamp and fix pipe fittings of different sizes or lengths, thus reducing the working efficiency of the beveling machine.
[0004] Therefore, we urgently need to provide a beveling machine for processing generator set casings. Utility Model Content
[0005] The purpose of this utility model is to provide a beveling machine for processing generator set housings, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a beveling machine for processing generator set housings, comprising a base plate and a protective cover, wherein a processing structure is provided above the base plate;
[0007] The processing structure includes a processing mechanism and an auxiliary mechanism;
[0008] The processing mechanism includes a forward and reverse motor, a rotating plate, a rotating rod, a guide plate, and a threaded rod. The output end of the forward and reverse motor is connected to one side of the rotating plate. One side of the rotating plate is connected to one end of the rotating rod. The other end of the rotating rod is slidably connected to the inner side of the guide plate. The inner wall of the rotating plate is rotatably connected to one end of the threaded rod. A movable plate is threadedly connected to the outer wall of the threaded rod. A clamping plate is fixedly installed at one end of the movable plate. An electric telescopic rod is fixedly installed on the inner wall of the protective cover. A movable plate is fixedly installed at one end of the electric telescopic rod. A fixed plate is fixedly installed at the bottom of the movable plate. A sliding plate is fixedly installed at the top of the fixed plate. A guide rod is slidably connected to the inner wall of the sliding plate. A movable rod is slidably connected to the inner wall of the fixed plate. A movable plate is fixedly installed at one end of the movable rod. An electric telescopic rod is fixedly installed on the inner side of the movable plate. An extrusion plate is fixedly installed at one end of the electric telescopic rod. An electric telescopic rod is fixedly installed on one side of the fixed plate. A beveling cutter is fixedly installed at one end of the electric telescopic rod.
[0009] A further improvement is that the number of rotating rods is six, and the rotating rods are symmetrically distributed on one side of the rotating plate. A rotating groove is opened on one side of the guide plate, and one end of the rotating rod is slidably connected to the inner wall of the rotating groove, so that the pipe can be rotated quickly, thereby enabling better beveling.
[0010] A further improvement is that a movable groove is provided on one side of the rotating plate, and one end of the movable plate is slidably connected to the inner wall of the movable groove. There are four clamping plates, which are symmetrically distributed on one side of the rotating plate, so that pipes of different sizes can be clamped and fixed quickly, thereby enabling better beveling.
[0011] A further improvement is that there are two sliding plates, which are symmetrically distributed on the top of the fixed plate. The fixed plate has a movable groove on its inner side, and one end of the movable rod is slidably connected to the inner wall of the movable groove. There are also two extrusion plates, which are symmetrically distributed on the inner side of the movable plate. This allows for quick adjustment of the position of the extrusion plates and the beveling cutter, thereby enabling better clamping and fixing of pipes of different lengths.
[0012] A further improvement is that the auxiliary mechanism includes a storage box, a mounting plate, a filter screen, a limiting plate, and fixing bolts. The inner wall of the storage box is connected to both sides of the mounting plate. The inner side of the mounting plate is in contact with both sides of the filter screen. The bottom of the filter screen is connected to the top of the limiting plate. The inner wall of the limiting plate is threadedly connected to the outer wall of the fixing bolts. A water pump is fixedly installed on the inner wall of the storage box. One end of the water pump is connected to a water guide pipe. A connecting plate is fixedly installed on the outer wall of the water guide pipe.
[0013] A further improvement is that there are four limiting plates, which are symmetrically distributed at the bottom of the filter screen. The water guide pipe is made of a flexible hose, which can quickly filter the coolant and spray the coolant onto the pipe processing area, thus enabling better use.
[0014] A further improvement is that the top of the base plate is connected to the bottom of the protective cover, one side of the protective cover is connected to one end of the forward and reverse motors, and the bottom of the base plate is connected to the top of the storage box.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This beveling machine for processing generator set casings utilizes a processing mechanism that uses a rotating threaded rod to move a movable plate and a clamping plate. Combined with four symmetrically distributed clamping plates, it can quickly and conveniently clamp and fix pipe fittings of different sizes. The position of the fixed plate can be adjusted using an electric telescopic rod, and the positions of the extrusion plate and beveling cutter can be flexibly adjusted by the sliding of the movable rod and movable plate, achieving stable clamping of pipe fittings of different lengths. Six symmetrically distributed rotating rods slide within the rotating grooves of the guide plate, providing stable support for the rotation of the rotating plate and ensuring smooth rotation of the pipe fittings. The extrusion plate further clamps the pipe fittings via an electric telescopic rod, reducing shaking during processing and enabling the beveling cutter to operate precisely, effectively ensuring the accuracy of beveling processing. A forward and reverse motor drives the rotating plate to rotate the pipe fittings, and an electric telescopic rod pushes the beveling cutter forward, achieving continuous and efficient beveling processing.
[0017] 2. The beveling machine for processing the generator set casing uses an auxiliary mechanism to store coolant in a storage tank. A water pump precisely sprays the coolant onto the processing area of the pipe through a water pipe, cooling it in time to prevent the tool from overheating and the pipe from deforming. A filter screen filters the coolant containing debris, enabling the coolant to be recycled, reducing processing costs, facilitating the centralized handling of debris, and allowing the filter screen to be quickly installed and removed for better use. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0020] Figure 3 This is a schematic diagram of the rear structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the processing mechanism of this utility model. Figure 1 ;
[0022] Figure 5 This is a schematic diagram of the processing mechanism of this utility model. Figure 2 ;
[0023] Figure 6 This is a schematic diagram of the processing mechanism of this utility model. Figure 3 ;
[0024] Figure 7 This is a schematic diagram of the processing mechanism of this utility model. Figure 4 ;
[0025] Figure 8 This is a schematic diagram of the auxiliary mechanism of this utility model;
[0026] Figure 9This utility model Figure 8 A magnified structural diagram at point A in the diagram.
[0027] In the diagram: 1. Base plate; 2. Protective cover; 3. Machining mechanism; 301. Forward and reverse motor; 302. Rotating plate; 303. Rotating rod; 304. Guide plate; 305. Threaded rod; 306. Moving plate one; 307. Clamping plate; 308. Electric telescopic rod one; 309. Moving plate two; 310. Fixed plate; 311. Sliding plate; 312. Guide rod; 313. Movable rod; 314. Movable plate; 315. Electric telescopic rod two; 316. Extrusion plate; 317. Electric telescopic rod three; 318. Beveling cutter; 4. Auxiliary mechanism; 401. Storage box; 402. Mounting plate; 403. Filter screen; 404. Limiting plate; 405. Fixing bolt; 406. Water pump; 407. Water guide pipe; 408. Connecting plate. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figures 1-9 This utility model provides a technical solution:
[0030] Example 1:
[0031] A beveling machine for processing generator set housings includes a base plate 1 and a protective cover 2, with a processing structure provided above the base plate 1;
[0032] The processing structure includes processing mechanism 3 and auxiliary mechanism 4;
[0033] Processing mechanism 3 includes a forward / reverse motor 301, a rotating plate 302, a rotating rod 303, a guide plate 304, and a threaded rod 305. The output end of the forward / reverse motor 301 is connected to one side of the rotating plate 302. One side of the rotating plate 302 is connected to one end of the rotating rod 303. The other end of the rotating rod 303 is slidably connected to the inner side of the guide plate 304. The inner wall of the rotating plate 302 is rotatably connected to one end of the threaded rod 305. A movable plate 306 is threadedly connected to the outer wall of the threaded rod 305. A clamping plate 307 is fixedly installed at one end of the movable plate 306. An electric telescopic rod 308 is fixedly installed on the inner wall of the protective cover 2. A movable plate 309 is fixedly installed at one end, a fixed plate 310 is fixedly installed at the bottom of the movable plate 309, a sliding plate 311 is fixedly installed at the top of the fixed plate 310, a guide rod 312 is slidably connected to the inner wall of the sliding plate 311, a movable rod 313 is slidably connected to the inner wall of the fixed plate 310, a movable plate 314 is fixedly installed at one end of the movable rod 313, an electric telescopic rod 315 is fixedly installed on the inner side of the movable plate 314, a pressing plate 316 is fixedly installed at one end of the electric telescopic rod 315, an electric telescopic rod 317 is fixedly installed on one side of the fixed plate 310, and a beveling cutter 318 is fixedly installed at one end of the electric telescopic rod 317.
[0034] In this embodiment, there are six rotating rods 303, which are symmetrically distributed on one side of the rotating plate 302. A rotating groove is provided on one side of the guide plate 304. One end of the rotating rod 303 is slidably connected to the inner wall of the rotating groove, so that the pipe can be rotated quickly, thereby enabling better beveling.
[0035] Furthermore, a movable groove is provided on one side of the rotating plate 302, and one end of the movable plate 306 is slidably connected to the inner wall of the movable groove. There are four clamping plates 307, which are symmetrically distributed on one side of the rotating plate 302, so that pipes of different sizes can be clamped and fixed quickly, thereby enabling better beveling.
[0036] Furthermore, there are two sliding plates 311, which are symmetrically distributed on the top of the fixed plate 310. The fixed plate 310 has a movable groove on its inner side, and one end of the movable rod 313 is slidably connected to the inner wall of the movable groove. There are two extrusion plates 316, which are symmetrically distributed on the inner side of the movable plate 314. This allows for quick adjustment of the positions of the extrusion plates 316 and the beveling cutter 318, thereby enabling better clamping and fixing of pipes of different lengths.
[0037] When beveling is required on the pipe fittings inside the generator set casing, the operator feeds one end of the pipe fitting into the protective cover 2 through the feed port on one side of the protective cover 2, and presses one end into contact with the rotating plate 302. At this time, rotating the threaded rod 305 drives the moving plate 306 to move. The movement of the moving plate 306 drives the clamping plate 307 to move. The clamping plate 307 can contact the outside of the pipe fitting, thereby clamping and fixing pipe fittings of different sizes. Then, by activating the electric telescopic rod 315, for example, the electric telescopic rod 315 model DTZ100, the operator can proceed. The action drives the extrusion plate 316 to move, which further clamps and fixes the pipe fitting, thereby increasing the stability during processing. When it is necessary to clamp and fix pipe fittings of different lengths, the action drives the electric telescopic rod 308, for example, the electric telescopic rod 308 model DTZ300, to move the moving plate 309. The movement of the moving plate 309 drives the fixed plate 310 to move, and the movement of the fixed plate 310 drives the sliding plate 311 to slide on the guide rod 312, thereby increasing the stability of the fixed plate 310 during movement. The movement of plate 314, extrusion plate 316, and beveling cutter 318 is indirectly driven by the movement of the moving plate 10, thereby enabling the quick clamping and fixing of pipe fittings of different lengths. The position of beveling cutter 318 can be adjusted according to the length of the pipe fitting. When beveling is required, the electric telescopic rod 317 (e.g., model DTZ150) is activated to move beveling cutter 318, bringing it into contact with the pipe fitting. At this point, the forward and reverse motor 301 (e.g., model 6IK200RGU-CF) is activated to drive the rotating plate 30. 2. Rotation: The rotation of the rotating plate 302 drives the rotating rod 303 to slide inside the guide plate 304, thereby increasing the stability of the rotating plate 302 during rotation. The rotation of the rotating plate 302 drives the pipe to rotate, which in turn drives the extrusion plate 316 to rotate. The rotation of the extrusion plate 316 indirectly drives the movable plate 314 to rotate, which in turn drives the movable rod 313 to slide inside the fixed plate 310, thereby further increasing the stability of the pipe during rotation. When the pipe rotates, it is processed by the beveling cutter 318, which enables better beveling.
[0038] Example 2:
[0039] Based on Embodiment 1, the auxiliary mechanism 4 includes a storage box 401, a mounting plate 402, a filter screen 403, a limiting plate 404, and fixing bolts 405. The inner wall of the storage box 401 is connected to both sides of the mounting plate 402. The inner side of the mounting plate 402 is in contact with both sides of the filter screen 403. The bottom of the filter screen 403 is connected to the top of the limiting plate 404. The inner wall of the limiting plate 404 is threadedly connected to the outer wall of the fixing bolts 405. A water pump 406 is fixedly installed on the inner wall of the storage box 401. One end of the water pump 406 is connected to a water guide pipe 407. A connecting plate 408 is fixedly installed on the outer wall of the water guide pipe 407.
[0040] In this embodiment, there are four limiting plates 404, which are symmetrically distributed at the bottom of the filter screen 403. The water guide pipe 407 is made of a retractable flexible hose, which can quickly filter the coolant and quickly spray the coolant onto the pipe processing area, thus enabling better use.
[0041] Furthermore, the top of the base plate 1 is connected to the bottom of the protective cover 2, one side of the protective cover 2 is connected to one end of the forward and reverse motor 301, and the bottom of the base plate 1 is connected to the top of the storage box 401.
[0042] When beveling is required on the pipes inside the generator set casing, the operator feeds one end of the pipe into the protective cover 2 through the feed port on one side of the protective cover 2, and presses that end into contact with the rotating plate 302. Activating the processing mechanism 3 allows for quick clamping and fixing of pipes of different sizes and lengths, and also enables better rotation of the pipes for beveling. During beveling, activating the water pump 406 (e.g., model WQD15-15-1.5) delivers the coolant from the storage tank 401 to the water guide pipe 407, and then dissipates the coolant through the water guide pipe 407. The coolant is sprayed onto the pipe fitting processing area to achieve cooling. Simultaneously, since the connecting plate 408 fixes the water guide pipe 407 to one side of the fixing plate 310, the movement of the fixing plate 310 can move the water guide pipe 407. The sprayed coolant contains debris, which is filtered through the filter screen 403. The coolant is then recycled, while the debris is centrally processed. When the filter screen 403 needs to be disassembled, the fixing bolt 405 is rotated to move it within the inner wall of the limiting plate 404. Moving the fixing bolt 405 allows it to be pulled out from the bottom of the mounting plate 402, thus releasing the limiting fixation of the filter screen 403 and allowing for disassembly. For installation, the above steps are repeated in reverse.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A beveling machine for processing generator set housings, comprising a base plate (1) and a protective cover (2), characterized in that: A processing structure is provided above the base plate (1); The processing structure includes a processing mechanism (3) and an auxiliary mechanism (4); The processing mechanism (3) includes a forward and reverse motor (301), a rotating plate (302), a rotating rod (303), a guide plate (304), and a threaded rod (305). The output end of the forward and reverse motor (301) is connected to one side of the rotating plate (302). One side of the rotating plate (302) is connected to one end of the rotating rod (303). The other end of the rotating rod (303) is slidably connected to the inner side of the guide plate (304). The inner wall of the rotating plate (302) is rotatably connected to one end of the threaded rod (305). A movable plate (306) is threadedly connected to the outer wall of the threaded rod (305). A clamping plate (307) is fixedly installed at one end of the movable plate (306). An electric telescopic rod (308) is fixedly installed on the inner wall of the protective cover (2). 8) A movable plate two (309) is fixedly installed at one end. A fixed plate (310) is fixedly installed at the bottom of the movable plate two (309). A sliding plate (311) is fixedly installed at the top of the fixed plate (310). A guide rod (312) is slidably connected to the inner wall of the sliding plate (311). A movable rod (313) is slidably connected to the inner wall of the fixed plate (310). A movable plate (314) is fixedly installed at one end of the movable rod (313). An electric telescopic rod two (315) is fixedly installed on the inner side of the movable plate (314). A pressing plate (316) is fixedly installed at one end of the electric telescopic rod two (315). An electric telescopic rod three (317) is fixedly installed on one side of the fixed plate (310). A beveling cutter (318) is fixedly installed at one end of the electric telescopic rod three (317).
2. The beveling machine for processing generator set housings according to claim 1, characterized in that: There are six rotating rods (303), which are symmetrically distributed on one side of the rotating plate (302). A rotating groove is provided on one side of the guide plate (304), and one end of the rotating rod (303) is slidably connected to the inner wall of the rotating groove.
3. The beveling machine for processing generator set housings according to claim 1, characterized in that: A movable groove is provided on one side of the rotating plate (302), and one end of the movable plate (306) is slidably connected to the inner wall of the movable groove. There are four clamping plates (307), which are symmetrically distributed on one side of the rotating plate (302).
4. A beveling machine for processing generator set housings according to claim 1, characterized in that: There are two sliding plates (311), which are symmetrically distributed on the top of the fixed plate (310). The fixed plate (310) has a movable groove on its inner side. One end of the movable rod (313) is slidably connected to the inner wall of the movable groove. There are two extrusion plates (316), which are symmetrically distributed on the inner side of the movable plate (314).
5. A beveling machine for processing generator set housings according to claim 1, characterized in that: The auxiliary mechanism (4) includes a storage box (401), a mounting plate (402), a filter screen (403), a limiting plate (404), and fixing bolts (405). The inner wall of the storage box (401) is connected to both sides of the mounting plate (402). The inner side of the mounting plate (402) is pressed against both sides of the filter screen (403). The bottom of the filter screen (403) is connected to the top of the limiting plate (404). The inner wall of the limiting plate (404) is threadedly connected to the outer wall of the fixing bolts (405). A water pump (406) is fixedly installed on the inner wall of the storage box (401). One end of the water pump (406) is connected to a water guide pipe (407). A connecting plate (408) is fixedly installed on the outer wall of the water guide pipe (407).
6. A beveling machine for processing generator set housings according to claim 5, characterized in that: There are four limiting plates (404), which are symmetrically distributed at the bottom of the filter screen (403). The water guide pipe (407) is made of a flexible hose.
7. A beveling machine for processing generator set housings according to claim 1, characterized in that: The top of the base plate (1) is connected to the bottom of the protective cover (2), one side of the protective cover (2) is connected to one end of the forward and reverse motor (301), and the bottom of the base plate (1) is connected to the top of the storage box (401).