An alloy wire manufacturing apparatus

Abstract

The utility model relates to the technical field of wire preparation, especially alloy wire preparation device, include: base, independent fixed setting, and the bottom of base is provided with the assembling frame, support shaft, rotates and installs in the axle hole of assembling frame, and is provided with the fixing piece on support shaft, two clamping mechanisms, install in two inner holes of fixing piece respectively, and clamping mechanism is used for the positioning clamping of take -up roll, adjusting mechanism, install on assembling frame, adjusting mechanism is connected with support shaft cooperation, is used for the work position of support shaft drive two clamping mechanisms to adjust, drive motor, install on assembling frame, and drive motor output end is provided with driving gear coaxially, two driven gears, are fixedly installed on two clamping mechanisms respectively, and driving gear is engaged and installed with driven gear in take -up work position, auxiliary mechanism, install on base, and the clamping mechanism of take -up work position is connected with auxiliary mechanism cooperation, its improvement production efficiency, guarantee operation stability.

Description

Technical Field

[0001] This utility model relates to the technical field of wire preparation, and in particular to an alloy wire preparation apparatus. Background Technology

[0002] In the field of metal wire processing, the preparation process of alloy wire places stringent requirements on the stability and efficiency of take-up devices. With the widespread application of special alloy materials in high-end fields such as aerospace and electronic communications, the technical limitations of traditional take-up equipment are becoming increasingly apparent.

[0003] Traditional single-station take-up devices require a shutdown to replace the take-up roller after completing one coil of wire, resulting in reduced production efficiency. This intermittent operation is particularly problematic in the continuous production of high-precision alloy wire, severely impacting the overall efficiency of the production line. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an alloy wire preparation device that improves production efficiency and ensures stable operation.

[0005] This utility model discloses an alloy wire preparation device, comprising: The base, as the basic support part of the entire device, is set up independently and fixedly, and the bottom of the base is equipped with an assembly frame for fixing and supporting the other components. The support shaft is rotatably installed in the shaft hole of the assembly frame, and a fixing component is provided on the support shaft. The fixing component has two inner holes symmetrically arranged along the rotation axis of the support shaft. Two clamping mechanisms are installed in the two inner holes of the fixing member, respectively. The clamping mechanisms are used for positioning and clamping the take-up roller. The adjustment mechanism is installed on the assembly frame and is connected to the support shaft. It is used to adjust the position of the two clamping mechanisms driven by the support shaft. The drive motor is mounted on the assembly frame, and a drive gear is coaxially mounted on the output end of the drive motor; Two driven gears are fixedly mounted on two clamping mechanisms, and the driving gear is meshed with the driven gear in the take-up position. When the take-up operation is required, the driving gear meshes with the corresponding driven gear, driving the clamping mechanism to rotate. An auxiliary mechanism is installed on the base, and the clamping mechanism of the wire take-up station is connected in conjunction with the auxiliary mechanism to increase the working intensity of the clamping mechanism when taking up the wire.

[0006] Furthermore, the clamping mechanism includes: The mounting shaft is rotatably installed in the inner hole of the fixing component, and the rotation axis of the mounting shaft is parallel to the rotation axis of the support shaft. A positioning ring is provided on the mounting shaft. The limiting component has at least two positioning pins at equal angles along the axis on one side, and the positioning pins are slidably installed with the positioning holes on the mounting shaft along the length direction. Bolts pass through the through holes of the positioning pins and are used to connect with the mounting shaft.

[0007] Preferably, two mounting shafts are provided for take-up rollers on the mounting shaft of the take-up station to take up the wire while the take-up rollers on the other mounting shaft are disassembled and assembled.

[0008] Furthermore, the auxiliary mechanisms include: A connecting frame is installed on the base. The connecting frame is provided with a flow guide groove, and the limiting component is slidably connected to the flow guide groove of the connecting frame. The threaded column is installed in conjunction with the threaded through hole on the connecting bracket, and the threaded column is slidably connected in conjunction with the positioning hole reserved on the limiting component. An adjusting wheel is coaxially installed on the threaded column.

[0009] Preferably, the adjustment mechanism includes: The servo motor is mounted on the assembly frame, and a worm gear is coaxially mounted on the output end of the servo motor. The worm gear is coaxially mounted on the support shaft and meshes with the worm. The stabilizing component is mounted on the assembly frame, and the worm gear is rotatably mounted to the connecting hole of the stabilizing component.

[0010] Furthermore, the servo motor, upon a single start, engages with a worm gear and a worm wheel, driving two clamping mechanisms to rotate 180° via a support shaft for position adjustment.

[0011] Preferably, the assembly frame is provided with an isolation element, and the adjustment mechanism is located inside the isolation element.

[0012] Furthermore, the base is equipped with adjustable feet.

[0013] An alloy wire preparation device is designed with a base and an assembly frame at the bottom, providing a stable foundation for the entire device and ensuring reliable installation and fixation of other components. A support shaft is rotatably mounted in the shaft hole of the assembly frame and connected to a fixing component. Together with two clamping mechanisms, it can position and clamp the take-up roller, facilitating take-up operations. The support shaft can be rotated to switch the positions of different clamping mechanisms. An adjustment mechanism, in conjunction with the support shaft, allows for flexible adjustment of the support shaft's position, thereby driving the two clamping mechanisms to switch positions. This allows for quick rotation of the other clamping mechanism to the take-up position after one take-up roller has finished taking up the wire, greatly improving the efficiency of the take-up operation. The drive motor and its output gear engage with the driven gear mounted on the clamping mechanism. When take-up is required, the drive gear meshes with the corresponding driven gear, precisely driving the clamping mechanism to rotate and ensuring stable operation of the take-up action. An auxiliary mechanism is mounted on the base and works with the clamping mechanism at the take-up position, effectively increasing the workload of the clamping mechanism during take-up and improving the take-up quality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of an alloy wire preparation device of this utility model at a first angle; Figure 2 This is a schematic diagram of the auxiliary mechanism structure of an alloy wire preparation device according to this utility model; Figure 3 This is a schematic diagram of the structure of an alloy wire preparation device of this utility model at a second angle; Figure 4 This is an exploded view of the adjustment mechanism of an alloy wire preparation device according to this utility model; Figure 5 This is an exploded structural diagram of the clamping mechanism of an alloy wire preparation device according to this utility model; Figure 6 This is a schematic diagram of the positioning column structure of an alloy wire preparation device according to this utility model; The following components are marked in the attached diagram: 1. Base; 2. Assembly frame; 3. Support shaft; 4. Fixing component; 5. Clamping mechanism; 51. Mounting shaft; 52. Positioning ring; 53. Limiting component; 54. Positioning column; 55. Bolt; 6. Adjustment mechanism; 61. Servo motor; 62. Worm gear; 63. Worm wheel; 64. Stabilizing component; 65. Isolating component; 7. Drive motor; 8. Driving gear; 9. Driven gear; 10. Auxiliary mechanism; 101. Connecting frame; 102. Threaded column; 103. Adjusting wheel; 11. Adjusting foot. Detailed Implementation

[0015] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0016] This utility model relates to an alloy wire preparation device, such as... Figures 1 to 6 As shown, it includes: The base 1, as the basic support part of the entire device, is independently fixed, and the bottom of the base 1 is provided with an assembly frame 2 for fixing and supporting the other components. The support shaft 3 is rotatably installed in the shaft hole of the assembly frame 2, and the support shaft 3 is provided with a fixing part 4, which has two inner holes symmetrically arranged along the rotation axis of the support shaft 3. Two clamping mechanisms 5 are respectively installed in the two inner holes of the fixing member 4. The clamping mechanisms 5 are used for positioning and clamping the take-up roller. Adjustment mechanism 6 is installed on assembly frame 2. Adjustment mechanism 6 is connected to support shaft 3 and is used to adjust the position of the two clamping mechanisms 5 driven by support shaft 3. The drive motor 7 is mounted on the assembly frame 2, and the output end of the drive motor 7 is coaxially mounted with the drive gear 8; Two driven gears 9 are fixedly installed on two clamping mechanisms 5 respectively, and the driving gear 8 is meshed with the driven gear 9 in the winding position. When the winding operation is required, the driving gear 8 meshes with the corresponding driven gear 9, driving the clamping mechanism 5 to rotate. The auxiliary mechanism 10 is installed on the base 1, and the clamping mechanism 5 of the wire take-up station is connected to the auxiliary mechanism 10 to increase the working intensity of the clamping mechanism 5 when taking up the wire. The working principle of this device is as follows: In the preparation stage, the support shaft 3 is first adjusted to a suitable position by the adjustment mechanism 6 so that the clamping mechanism 5 to be used reaches the predetermined take-up station. The drive motor 7 is started, and the clamping mechanism 5 is driven to rotate through the meshing transmission between the drive gear 8 and the driven gear 9, thereby causing the take-up roller to rotate synchronously and complete the take-up operation of the wire. After the take-up roller has finished first, the other clamping mechanism 5 is flipped to the take-up station by the adjustment mechanism 6, and then the next set of take-up can be carried out. The base 1 and the assembly frame 2 at the bottom provide a stable foundation for the entire device, ensuring that the remaining components are installed and fixed reliably. The support shaft 3 is rotatably installed in the shaft hole of the assembly frame 2 and connected to the fixing part 4. With the help of two clamping mechanisms 5, it can realize the positioning and clamping of the take-up roller, which facilitates the take-up operation. The working position of different clamping mechanisms 5 can be switched by rotating the support shaft 3. The adjustment mechanism 6 cooperates with the support shaft 3, which can flexibly adjust the position of the support shaft 3, thereby driving the two clamping mechanisms 5 to switch working positions. After one take-up roller finishes taking up the wire, the other clamping mechanism 5 can be quickly flipped to the take-up position, which greatly improves the efficiency of the take-up operation. The drive motor 7 and the drive gear 8 at the output end cooperate with the driven gear 9 installed on the clamping mechanism 5. When take-up is required, the drive gear 8 meshes with the corresponding driven gear 9, which precisely drives the clamping mechanism 5 to rotate, ensuring stable operation of the take-up action. The auxiliary mechanism 10 is installed on the base 1 and cooperates with the clamping mechanism 5 at the take-up position, which effectively increases the workload of the clamping mechanism 5 when taking up the wire and improves the take-up quality.

[0017] As a preferred option, such as Figures 1 to 6 As shown, the clamping mechanism 5 includes: Mounting shaft 51 is rotatably mounted in the inner hole of fixing member 4, and the rotation axis of mounting shaft 51 is parallel to the rotation axis of support shaft 3. A positioning ring 52 is provided on mounting shaft 51. The limiting member 53 has at least two positioning posts 54 arranged at equal angles along the axis on one side, and the positioning posts 54 are slidably installed with the positioning holes on the mounting shaft 51 along the length direction. Bolt 55 passes through the through hole of positioning post 54 and is connected to mounting shaft 51; Two mounting shafts 51 are set up so that when the take-up roller on the mounting shaft 51 of the take-up station is taking up the wire, the take-up roller on the other mounting shaft 51 is being disassembled and assembled. The clamping mechanism 5 provides a stable and rotatable foundation for the installation of the take-up roller by rotating the mounting shaft 51 into the inner hole of the fixing part 4 with its rotation axis parallel to the support shaft 3 and cooperating with the positioning ring 52. The positioning post 54 on the limiting part 53 is slidably installed with the positioning hole of the mounting shaft 51 and then connected by bolts 55, realizing flexible adjustment and firm fixation of the installation position of the take-up roller. At the same time, two mounting shafts 51 are set up. When the take-up roller on one mounting shaft 51 is performing take-up operation, the take-up roller on the other mounting shaft 51 can be disassembled and assembled simultaneously, which greatly improves work efficiency, reduces the time loss of take-up operation, and makes the entire alloy wire preparation process more efficient and smooth.

[0018] As a preferred option, such as Figures 1 to 5 As shown, the auxiliary mechanism 10 includes: A connecting frame 101 is installed on the base 1. A guide groove is provided on the connecting frame 101, and the limiting member 53 is slidably connected to the guide groove of the connecting frame 101. The threaded post 102 is installed in conjunction with the threaded through hole on the connecting bracket 101, and the threaded post 102 is slidably connected in conjunction with the positioning hole reserved on the limiting member 53. An adjusting wheel 103 is coaxially installed on the threaded post 102. The auxiliary mechanism 10 provides a stable and guiding sliding path for the limiting member 53 through the connecting frame 101 and its guide groove installed on the base 1, ensuring the movement stability of the clamping mechanism 5 when switching work positions. The cooperation between the threaded column 102 and the threaded through hole of the connecting frame 101 and the positioning hole of the limiting member 53 enables the precise adjustment of the winding position of the limiting member 53, preventing the mounting shaft 51 from shaking when winding. The adjusting wheel 103, which is coaxially installed on the threaded column 102, greatly facilitates the operator's adjustment of the rotation of the threaded column 102 and improves the adjustment efficiency.

[0019] As a preferred option, such as Figures 2 to 4 As shown, the adjustment mechanism 6 includes: Servo motor 61 is mounted on assembly frame 2, and worm gear 62 is coaxially mounted on the output end of servo motor 61; Worm gear 63 is coaxially mounted on support shaft 3, and worm gear 63 is meshed with worm 62; The stabilizing component 64 is mounted on the assembly frame 2, and the worm gear 62 is rotatably mounted to the connecting hole of the stabilizing component 64; The servo motor 61 starts once by meshing with the worm gear 62 and the worm wheel 63, and drives the two clamping mechanisms 5 to rotate 180° through the support shaft 3 for work position adjustment; The adjustment mechanism 6 provides a stable and precise power source for the entire adjustment process through a servo motor 61 mounted on the assembly frame 2. The worm gear 62 at the output end of the servo motor 61 meshes with a worm wheel 63 coaxially mounted on the support shaft 3. Utilizing the high-precision characteristics of the worm gear transmission, the rotation angle of the support shaft 3 can be precisely controlled, ensuring that a single start can drive both mounting shafts 51 to rotate precisely 180°, achieving efficient and accurate position adjustment. Furthermore, the meshing transmission of the worm gear 62 and the worm wheel 63 has a self-locking function, ensuring the stability of the position of the support shaft 3 after rotation. The stabilizing component 64 is mounted on the assembly frame 2 and rotatably connected to the worm gear 62, providing stable support for the worm gear 62, reducing shaking and deviation during transmission, and enhancing the operational stability of the adjustment mechanism 6.

[0020] As a preferred option, such as Figure 2 As shown, the assembly frame 2 is provided with an isolation member 65, and the adjustment mechanism 6 is located inside the isolation member 65; The isolation piece 65 set on the assembly frame 2 surrounds the adjustment mechanism 6 inside, which can effectively protect the adjustment mechanism 6, prevent dust and debris from the external environment from entering the adjustment mechanism 6, reduce the wear of precision components such as servo motor 61, worm gear 62, and worm wheel 63, and extend the service life of the adjustment mechanism 6.

[0021] As a preferred option, such as Figures 1 to 3 As shown, the base 1 is equipped with adjustable feet 11; During the installation of the device, when facing different placement surfaces, the adjustable support leg 11 can effectively compensate for the impact of uneven ground by adjusting its own height, ensuring that the base 1 and the entire device are in a horizontal and stable state, providing a reliable foundation for the precise operation of each component inside the device.

[0022] The alloy wire preparation device of this utility model can be installed, connected or set in a common mechanical manner, and can be implemented as long as it can achieve its beneficial effect.

[0023] The above are merely preferred embodiments of this utility model. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. An apparatus for preparing alloy wire, characterized in that, include: The base (1) is independently fixed, and the bottom end of the base (1) is provided with an assembly frame (2). The support shaft (3) is rotatably installed in the shaft hole of the assembly frame (2), and the support shaft (3) is provided with a fixing member (4), and the fixing member (4) is symmetrically provided with two inner holes along the rotation axis of the support shaft (3); Two clamping mechanisms (5) are respectively installed in the two inner holes of the fixing member (4), and the clamping mechanisms (5) are used for positioning and clamping the take-up roller; An adjustment mechanism (6) is installed on the assembly frame (2). The adjustment mechanism (6) is connected to the support shaft (3) and is used to adjust the positions of the two clamping mechanisms (5) driven by the support shaft (3). A drive motor (7) is mounted on the assembly frame (2), and a drive gear (8) is coaxially mounted on the output end of the drive motor (7). Two driven gears (9) are fixedly installed on the two clamping mechanisms (5) respectively, and the driving gear (8) meshes with the driven gear (9) in the take-up position; An auxiliary mechanism (10) is installed on the base (1), and the clamping mechanism (5) of the wire take-up station is connected to the auxiliary mechanism (10) to increase the working intensity of the clamping mechanism (5) when taking up the wire.

2. The alloy wire preparation apparatus as described in claim 1, characterized in that, The clamping mechanism (5) includes: The mounting shaft (51) is rotatably mounted in the inner hole of the fixing member (4), and the rotation axis of the mounting shaft (51) is parallel to the rotation axis of the support shaft (3). A positioning ring (52) is provided on the mounting shaft (51). The limiting member (53) has at least two positioning posts (54) arranged at equal angles along the axis on one side, and the positioning posts (54) are slidably installed with the positioning holes on the mounting shaft (51) along the length direction; Bolt (55) passes through the through hole of the positioning post (54) and is connected to the mounting shaft (51).

3. The alloy wire preparation apparatus as described in claim 2, characterized in that, When the take-up roller on the mounting shaft (51) of the two mounting shafts (51) is taking up the wire at the take-up station, the take-up roller on the other mounting shaft (51) is disassembled and assembled.

4. The alloy wire preparation apparatus as described in claim 2, characterized in that, The auxiliary mechanism (10) includes: A connecting frame (101) is installed on the base (1). The connecting frame (101) is provided with a flow guide groove, and the limiting member (53) is slidably connected to the flow guide groove of the connecting frame (101). The threaded post (102) is installed in conjunction with the threaded through hole on the connecting frame (101), and the threaded post (102) is slidably connected in conjunction with the positioning hole reserved on the limiting member (53). An adjusting wheel (103) is coaxially installed on the threaded post (102).

5. The alloy wire preparation apparatus as described in claim 1, characterized in that, The adjustment mechanism (6) includes: A servo motor (61) is mounted on the assembly frame (2), and a worm gear (62) is coaxially mounted on the output end of the servo motor (61). The worm gear (63) is coaxially mounted on the support shaft (3), and the worm gear (63) meshes with the worm (62); The stabilizing member (64) is installed on the assembly frame (2), and the worm gear (62) is rotatably installed with the connecting hole of the stabilizing member (64).

6. The alloy wire preparation apparatus as described in claim 5, characterized in that, The servo motor (61) is started once by meshing the worm gear (62) with the worm wheel (63), and drives the two clamping mechanisms (5) to rotate 180° through the support shaft (3) to adjust the work position.

7. The alloy wire preparation apparatus as described in claim 1, characterized in that, The assembly frame (2) is provided with an isolation member (65), and the adjustment mechanism (6) is located inside the isolation member (65).

8. The alloy wire preparation apparatus as described in claim 1, characterized in that, The base (1) is provided with adjustable feet (11).

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