A pouring support mechanism for tunnel construction

By designing a casting support mechanism that includes a base, columns, and support components, the problem of low efficiency in the assembly and installation of steel arch frames was solved, enabling rapid alignment and fixing, and improving the efficiency of tunnel construction.

CN224550126UActive Publication Date: 2026-07-24HONGYUAN CONSTR COMPANY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HONGYUAN CONSTR COMPANY
Filing Date
2025-08-11
Publication Date
2026-07-24

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Abstract

The utility model relates to tunnel construction support technical field, and specifically is a kind of pouring support mechanism for tunnel construction, mounting structure is installed on stand, and mounting structure includes rotary seat, and one end of stand is fixedly connected with rotary seat, and rotary seat is rotatably connected by pivot and base, and the bottom of other end of stand is fixedly connected with fixed seat, and the front end of base is fixedly connected with fixed ring, and fixed seat and fixed ring are engaged, and fixed rod is inserted in fixed seat and fixed ring, and the top of stand is equipped with first slot, and the bottom of first support piece is fixedly connected with first plug rod, and first plug rod and first slot are inserted, and the top of first support piece is equipped with second slot, and the both sides of second support piece are fixedly connected with second plug rod, and second plug rod and second slot are inserted, and fixed structure is installed on first support piece and second support piece;When assembling steel arch, it is convenient to connect multiple components together, and can prevent steel arch from being inclined during installation.
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Description

Technical Field

[0001] This utility model relates to a casting support mechanism, specifically a casting support mechanism for tunnel construction, belonging to the field of tunnel construction support technology. Background Technology

[0002] During tunnel construction, the tunnel needs to be supported by concrete pouring. Generally, steel arch frames are used for support, and then concrete pouring is carried out for support. The steel arch frame is an important support structure in tunnel engineering. It is mainly composed of steel arch frames, connection systems and auxiliary components. Its core function is to maintain the stability of the surrounding rock after tunnel excavation through a three-dimensional support system. Then, shotcrete, anchor bolts and crossbars are used to form a combined support system to ensure the safety of tunnel construction.

[0003] However, when using steel arch frames for support, due to their large size, they need to be disassembled into sections and transported to the tunnel in batches for on-site assembly. During assembly, multiple curved I-beams are bolted together. Because these curved I-beams are large and heavy, if the bolt joints of two curved I-beams are not aligned, lifting equipment is needed to lift them up, followed by manual alignment before assembly. If deviations occur between the curved I-beams, a second alignment is required, impacting assembly efficiency. Furthermore, when erecting the assembled steel arch, after lifting, the bottom of the arch must be aligned with the pre-measured and positioned location before installation. Lowering the arch, due to its size and weight, easily leads to deviations from the measured and positioned location, necessitating further measurement and positioning, thus affecting installation efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a casting support mechanism for tunnel construction in order to solve the above-mentioned problems. When assembling the steel arch frame, it is convenient to connect multiple components together, which avoids the time spent aligning multiple components when using bolts for fixing. Then, external equipment is used to lift the assembled steel arch frame. Therefore, when installing the steel arch frame, it can save the time of adjusting the angle of the steel arch frame, which not only improves the installation efficiency of the steel arch frame, but also prevents the steel arch frame from tilting during installation and affecting the installation.

[0005] This utility model achieves the above-mentioned objective through the following technical solution: a casting support mechanism for tunnel construction, comprising a base, a column rotatably connected to the top of the base, a first support member detachably connected to the top of the column, a second support member detachably connected to the top of the first support member, an installation structure mounted on the column, the installation structure including a rotating seat, a rotating seat fixedly connected to one end of the column, the rotating seat being rotatably connected to the base via a rotating shaft, a fixed seat fixedly connected to the bottom of the other end of the column, a fixed ring fixedly connected to the front end of the base, the fixed seat and the fixed ring engaging, a fixed rod inserted into the fixed seat and the fixed ring, a first slot provided at the top of the column, a first insert rod fixedly connected to the bottom of the first support member, the first insert rod being inserted into the first slot, a second slot provided at the top of the first support member, second insert rods fixedly connected to both sides of the second support member, the second insert rods being inserted into the second slot, and a fixing structure mounted on the first and second support members.

[0006] Preferably, the base, column and first support are provided in two symmetrical positions, and both the first support and the second support are arc-shaped structures.

[0007] Preferably, the first insertion rod has an overall arc-shaped structure, and the first slot has an overall arc-shaped structure.

[0008] Preferably, the second insertion rod has an overall arc-shaped structure, and the second slot has an overall arc-shaped structure.

[0009] Preferably, the fixing structure includes a fixing groove, and both the first support member and the second support member are provided with fixing grooves, and a positioning plate is fixedly connected inside the fixing groove.

[0010] Preferably, a fixing plate is slidably connected in the fixing groove, and a fixing bolt is threadedly connected to the fixing plate. The fixing bolt and the corresponding first support member and second support member are slidably connected respectively.

[0011] Preferably, a guide plate is fixedly connected inside the fixing groove, and guide grooves are provided on both sides of the fixing plate, and the guide plate and the guide grooves are slidably connected.

[0012] Preferably, a limiting structure is installed on the fixing ring and the fixing rod. The limiting structure includes a limiting groove, the fixing rod has a limiting groove on its side end, the fixing rod has a sliding groove on its side end, and a positioning ring is detachably connected to the side end of the fixing rod. A slider is fixedly connected inside the positioning ring.

[0013] Preferably, the bottom end of the slider has an arc-shaped structure, and the limiting groove has an overall arc-shaped structure.

[0014] Preferably, the fixing ring has a positioning groove, and the outer end of the fixing rod is fixedly connected to a positioning rod, and the positioning rod and the positioning groove are inserted into each other.

[0015] The beneficial effects of this utility model are as follows: When it is necessary to support the installation of the steel arch frame, the base is installed in a fixed position through anchor rods, and the column is laid down. Then, the first support member is placed on the top of the column through the first insert rod and the first slot, and then the first support member and the column are fixed together with bolts. Then, the second support member is placed on the top of the first support member through the second insert rod and the second slot, and then the first support member and the second support member are fixed together with bolts. Therefore, when assembling the steel arch frame, it is convenient to connect multiple parts together, and it avoids spending too much time aligning multiple parts when using bolts for fixing. Then, the assembled steel arch frame is lifted with external equipment. Therefore, when installing the steel arch frame, it can save the angle adjustment time of the steel arch frame, which not only improves the installation efficiency of the steel arch frame, but also prevents the steel arch frame from tilting during installation and affecting the installation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 for Figure 1 The diagram shown is an enlarged view of the structure of part A.

[0018] Figure 3 This is a schematic diagram of the connection structure between the positioning plate and the fixing plate of this utility model;

[0019] Figure 4 This is a schematic diagram of the connection structure between the column and the first slot of this utility model;

[0020] Figure 5 for Figure 4 The diagram shown is an enlarged view of the structure of section B.

[0021] Figure 6 This is a schematic diagram of the connection structure between the second support member and the second insertion rod of this utility model;

[0022] Figure 7 This is a schematic diagram of the connection structure between the first support member and the first insertion rod of this utility model.

[0023] In the diagram: 1. Base; 2. Column; 3. First support component; 4. Second support component; 5. Mounting structure; 501. Rotating seat; 502. Rotating shaft; 503. Fixed seat; 504. Fixed ring; 505. Fixed rod; 506. First slot; 507. First insertion rod; 508. Second slot; 509. Second insertion rod; 6. Fixing structure; 601. Fixing groove; 602. Positioning plate; 603. Fixing plate; 604. Fixing bolt; 605. Guide plate; 606. Guide groove; 7. Limiting structure; 701. Limiting groove; 702. Sliding groove; 703. Positioning ring; 704. Sliding block; 705. Positioning groove; 706. Positioning rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-7 As shown, a pouring support mechanism for tunnel construction includes a base 1. A column 2 is rotatably connected to the top of the base 1. A first support member 3 is detachably connected to the top of the column 2. A second support member 4 is detachably connected to the top of the first support member 3. An installation structure 5 is mounted on the column 2. The installation structure 5 includes a rotating seat 501. The rotating seat 501 is fixedly connected to one end of the column 2. The rotating seat 501 is rotatably connected to the base 1 via a rotating shaft 502. A fixed seat 503 is fixedly connected to the bottom of the other end of the column 2. A fixing ring 5 is fixedly connected to the front end of the base 1. 04, the fixing seat 503 and the fixing ring 504 are engaged, and a fixing rod 505 is inserted into the fixing seat 503 and the fixing ring 504. The top of the column 2 is provided with a first slot 506. The bottom of the first support member 3 is fixedly connected with a first insert rod 507. The first insert rod 507 and the first slot 506 are inserted into each other. The top of the first support member 3 is provided with a second slot 508. The two sides of the second support member 4 are fixedly connected with second insert rods 509. The second insert rods 509 and the second slot 508 are inserted into each other. A fixing structure 6 is installed on the first support member 3 and the second support member 4.

[0026] As a technical optimization of this utility model, the base 1, the column 2 and the first support member 3 are all provided in two symmetrical relationships. The first support member 3 and the second support member 4 are both arc-shaped structures, which can support the tunnel.

[0027] As a technical optimization of this utility model, the first insertion rod 507 has an overall arc-shaped structure, and the first slot 506 has an overall arc-shaped structure, thereby guiding and limiting the first support member 3 and the column 2.

[0028] As a technical optimization of this utility model, the second insertion rod 509 has an overall arc-shaped structure, and the second slot 508 has an overall arc-shaped structure, thereby guiding and limiting the first support member 3 and the second support member 4.

[0029] As a technical optimization of this utility model, the fixing structure 6 includes a fixing groove 601. The first support member 3 and the second support member 4 are both provided with fixing grooves 601. A positioning plate 602 is fixedly connected inside the fixing groove 601, so as to support the crossbeam.

[0030] As a technical optimization of this utility model, a fixing plate 603 is slidably connected in the fixing groove 601, and a fixing bolt 604 is threadedly connected on the fixing plate 603. The fixing bolt 604 and the corresponding first support member 3 and second support member 4 are slidably connected, thereby enabling the beam to be clamped and fixed.

[0031] As a technical optimization of this utility model, a guide plate 605 is fixedly connected inside the fixing groove 601, and guide grooves 606 are provided on both sides of the fixing plate 603. The guide plate 605 and the guide grooves 606 are slidably connected, thereby limiting the fixing plate 603.

[0032] As a technical optimization of this utility model, a limiting structure 7 is installed on the fixing ring 504 and the fixing rod 505. The limiting structure 7 includes a limiting groove 701. The fixing rod 505 has a limiting groove 701 on its side end and a sliding groove 702 on its side end. A positioning ring 703 is detachably connected to the side end of the fixing rod 505. A slider 704 is fixedly connected inside the positioning ring 703. The bottom end of the slider 704 has an arc-shaped structure. The limiting groove 701 has an overall arc-shaped structure, thereby fixing the fixing rod 505.

[0033] As a technical optimization of this utility model, the fixing ring 504 is provided with a positioning groove 705, and the outer end of the fixing rod 505 is fixedly connected to a positioning rod 706. The positioning rod 706 and the positioning groove 705 are inserted into each other, thereby limiting the position of the fixing rod 505.

[0034] In use, when the steel arch frame needs to be supported during installation, the base 1 is installed in a fixed position using anchor rods, while the column 2 is laid down. The first support member 3 is then placed on top of the column 2 using the first insert rod 507 and the first slot 506, and bolts are used to fix the first support member 3 and the column 2 together. The second support member 4 is then placed on top of the first support member 3 using the second insert rod 509 and the second slot 508, and bolts are used to fix the first support member 3 and the second support member 4 together. Therefore, when assembling the steel arch frame, it is convenient to connect multiple components together, preventing the time-consuming process of aligning multiple components when using bolts for fixing. Then, external equipment is used to lift the assembled steel arch frame, allowing it to rotate on the base 1 via the pivot 502 and the rotating seat 501. After the steel arch frame rotates until the fixed seat 503 and the fixed ring 504 engage, the fixing rod 505 is inserted into the fixed seat 503 and the fixed ring 504, and then... The positioning ring 703 is inserted into the fixed rod 505 via the slider 704 and the groove 702. When the slider 704 slides into the limiting groove 701, the positioning ring 703 is rotated, thereby limiting and fixing the fixed rod 505. The positioning rod 706 is inserted into the positioning groove 705, which also limits the fixed rod 505. Therefore, when installing the steel arch frame, the angle adjustment time of the steel arch frame can be saved, which not only improves the installation efficiency of the steel arch frame, but also prevents the steel arch frame from tilting during installation, thus avoiding affecting the installation. After the steel arch frame is installed, the two sides of the crossbeam are placed in the positioning plates 602 inside the first support member 3 and the second support member 4, respectively. After placement, the fixing bolts 604 are rotated. Since the fixing plate 603 is positioned by the guide plate 605 and the guide groove 606, the positioning plate 602 and the fixing plate 603 can be tightened when the fixing bolts 604 are rotated, thereby fixing the crossbeam. Therefore, the crossbeam can be supported when it is installed, thus enabling better installation of the steel arch frame.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0036] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A casting support mechanism for tunnel construction, comprising a base (1), a column (2) rotatably connected to the top of the base (1), a first support member (3) detachably connected to the top of the column (2), and a second support member (4) detachably connected to the top of the first support member (3), characterized in that: An installation structure (5) is installed on the column (2). The installation structure (5) includes a rotating seat (501). The rotating seat (501) is fixedly connected to one end of the column (2). The rotating seat (501) is rotatably connected to the base (1) via a rotating shaft (502). A fixed seat (503) is fixedly connected to the bottom of the other end of the column (2). A fixed ring (504) is fixedly connected to the front end of the base (1). The fixed seat (503) and the fixed ring (504) are engaged. A [missing information] is inserted into the fixed seat (503) and the fixed ring (504). A fixed rod (505) is provided at the top of the column (2) with a first slot (506), and a first insert rod (507) is fixedly connected to the bottom of the first support member (3). The first insert rod (507) and the first slot (506) are inserted into each other. A second slot (508) is provided at the top of the first support member (3). A second insert rod (509) is fixedly connected to both sides of the second support member (4). The second insert rod (509) and the second slot (508) are inserted into each other. A fixed structure (6) is installed on the first support member (3) and the second support member (4).

2. The casting support mechanism for tunnel construction according to claim 1, characterized in that: The base (1), column (2) and first support member (3) are provided in two symmetrical positions, and the first support member (3) and the second support member (4) are both arc-shaped structures.

3. The casting support mechanism for tunnel construction according to claim 1, characterized in that: The first insertion rod (507) has an overall arc-shaped structure, and the first slot (506) has an overall arc-shaped structure.

4. The casting support mechanism for tunnel construction according to claim 1, characterized in that: The second insertion rod (509) has an overall arc-shaped structure, and the second slot (508) has an overall arc-shaped structure.

5. The casting support mechanism for tunnel construction according to claim 1, characterized in that: The fixing structure (6) includes a fixing groove (601). The first support member (3) and the second support member (4) are both provided with fixing grooves (601). A positioning plate (602) is fixedly connected inside the fixing groove (601).

6. The casting support mechanism for tunnel construction according to claim 5, characterized in that: A fixing plate (603) is slidably connected in the fixing groove (601), and a fixing bolt (604) is threadedly connected on the fixing plate (603). The fixing bolt (604) and the corresponding first support member (3) and second support member (4) are slidably connected respectively.

7. A casting support mechanism for tunnel construction according to claim 6, characterized in that: A guide plate (605) is fixedly connected inside the fixing groove (601), and guide grooves (606) are provided on both sides of the fixing plate (603). The guide plate (605) and the guide grooves (606) are slidably connected.

8. The casting support mechanism for tunnel construction according to claim 1, characterized in that: Limiting structures (7) are installed on the fixing ring (504) and the fixing rod (505). The limiting structure (7) includes a limiting groove (701). The fixing rod (505) has a limiting groove (701) on its side end and a sliding groove (702) on its side end. A positioning ring (703) is detachably connected to the side end of the fixing rod (505). A slider (704) is fixedly connected inside the positioning ring (703).

9. A casting support mechanism for tunnel construction according to claim 8, characterized in that: The bottom of the slider (704) has an arc-shaped structure, and the limiting groove (701) has an arc-shaped structure as a whole.

10. A casting support mechanism for tunnel construction according to claim 1, characterized in that: The fixing ring (504) is provided with a positioning groove (705), and a positioning rod (706) is fixedly connected to the outer end of the fixing rod (505). The positioning rod (706) and the positioning groove (705) are inserted into each other.