High-speed dp80 transmission line
By improving the structure and materials of the DP80 transmission line, the problems of complex manufacturing, high cost, and limited signal of traditional DP80 transmission lines have been solved, achieving more efficient and stable signal transmission and lower production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN ZHONGDING ELECTRONICS CO LTD
- Filing Date
- 2025-08-14
- Publication Date
- 2026-07-24
AI Technical Summary
Traditional DP80 transmission cables have complicated manufacturing processes, high costs, limited signal transmission, limited length, and signal interference problems. In addition, the number of signal pairs in existing double-shielded high-speed transmission cables is insufficient.
It adopts an outer sheath, braided layer, aluminum foil Mylar layer, core wire and total hinge ground wire structure design, with separate ground wire treatment, high speed pair adopts integrated extrusion process, uses MDPE material sheath, signal adopts flat pair method, and aluminum foil Mylar layer is used for signal shielding.
It simplifies the manufacturing process, reduces costs, improves signal transmission performance and stability, extends the operating distance, enhances signal transmission effect, and reduces dielectric constant and attenuation.
Smart Images

Figure CN224554032U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of transmission cables, and in particular to a high-speed DP80 transmission line. Background Technology
[0002] Traditional DP80 transmission cables have the following drawbacks: 1. They have an internal ground wire in the high-speed pair, making manufacturing complicated and costly; 2. Their length is limited; beyond 1.2 meters, signal interference affects transmission performance; 3. The twisted-pair design restricts signal transmission, resulting in poor performance; 4. The use of HDPE insulation material for the signal pairs further limits signal transmission. A utility model patent with patent number CN212434276U, entitled "Double-Shielded High-Speed Transmission Cable," discloses a double-shielded high-speed transmission cable including parallel wire pairs, a first shielding strip, and a second shielding strip. The first shielding strip covers the parallel wire pairs to the outside, and the second shielding strip covers the first shielding strip, effectively enhancing shielding and reducing signal loss. However, this transmission cable has a limited number of signal pairs, which cannot meet current signal transmission requirements. Utility Model Content
[0003] The purpose of this invention is to provide a high-speed DP80 transmission line.
[0004] According to one aspect of the present invention, a high-speed DP80 transmission line is provided, comprising an outer sheath, a braided layer, an aluminum foil Mylar layer, core wires, and a total hinged ground wire. The outer sheath is wrapped around the outside of the braided layer, the aluminum foil Mylar layer is wrapped around the outside of the core wires, the total hinged ground wire is located outside the aluminum foil Mylar layer, the braided layer is wrapped around the outside of the aluminum foil Mylar layer and the total hinged ground wire, and the core wires include four sets of high-speed pairs, one set of low-speed pairs, and two power lines.
[0005] In some implementations, a set of low-speed pairs is located at the center of the core wire, four sets of high-speed pairs are distributed above, below, left and right of the low-speed pairs, and two power lines are symmetrically distributed on both sides of one of the high-speed pairs and located on the side away from the main ground wire. Each power line is located between two adjacent sets of high-speed pairs.
[0006] In some embodiments, the high-speed pair includes two parallel high-speed lines and a high-speed pair centering sheath, which is wrapped around the outside of the two parallel high-speed lines, and a gap of 0.075 mm is provided between the two high-speed lines.
[0007] In some implementations, the high-speed alignment blanket is a high-speed alignment blanket made of MDPE material.
[0008] In some implementations, the low-speed pair includes two hinged low-speed lines and a wrapping layer that wraps around the outside of the two low-speed lines.
[0009] In some embodiments, the main hinge ground wire is formed by six ground wires arranged in parallel in sequence, and the main hinge ground wire is located between the aluminum foil Mylar layer and the braided layer.
[0010] In some embodiments, the aluminum foil Mylar layer faces the braided layer and is in contact with the braided layer.
[0011] In some embodiments, the braided layer is made of aluminum-magnesium wire, and the outer sheath is made of TPE material.
[0012] The beneficial effects of this utility model are as follows: The high-speed DP80 transmission line of this utility model separates the ground wire in the original high-speed pair, and the high-speed pair adopts an integrated extrusion process, which simplifies the manufacturing process; the high-speed pair uses MDPE inner sheath, which greatly reduces the dielectric constant and improves the transmission performance, so that the cable's operating distance is not limited by the 1.2M length; the high-speed pair adopts a flat pair method, which makes the signal transmission more superior and more stable; the high-speed line uses LDPE for the sheath, which has a lower dielectric constant and less attenuation, greatly improving the signal transmission performance, reducing production and processing costs, making the cable more cost-effective, and facilitating the promotion of the product. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a high-speed DP80 transmission line according to one embodiment of the present invention. Detailed Implementation
[0014] The present invention will be further described in detail below with reference to the embodiments.
[0015] refer to Figure 1 This utility model provides a high-speed DP80 transmission line, including an outer sheath 1, a braided layer 2, an aluminum foil Mylar layer 3, core wires, and a total hinged ground wire 4. The outer sheath 1 is wrapped around the outside of the braided layer 2, and the aluminum foil Mylar layer 3 is wrapped around the outside of the core wires. The total hinged ground wire 4 is located outside the aluminum foil Mylar layer 3, and the braided layer 2 is wrapped around both the aluminum foil Mylar layer 3 and the total hinged ground wire 4.
[0016] The core wire consists of four sets of high-speed pairs 5, one set of low-speed pairs 6, and two power lines 7. One set of low-speed pairs 6 is located in the center of the core wire. The four sets of high-speed pairs 5 are distributed around the low-speed pairs 6. The two power lines 7 are symmetrically distributed on both sides of one set of high-speed pairs 5 and are located on the side away from the main ground wire 4. Each power line 7 is located between two adjacent sets of high-speed pairs 5.
[0017] The high-speed alignment 5 comprises two parallel high-speed lines 51 and a high-speed alignment jacket 52. The high-speed alignment jacket 52 wraps around the outside of the two parallel high-speed lines 51, with a spacing of 0.075mm between the two high-speed lines 51. The high-speed alignment jacket 52 is made of MDPE material.
[0018] The low-speed pair 6 comprises two twisted low-speed wires 61 and a wrapping layer 62. The wrapping layer 62 is wrapped around the outside of the two twisted low-speed wires 61. The wrapping layer consists of two layers: an aluminum foil layer and a hot-melt Mylar layer.
[0019] The main ground wire 4 is formed by six ground wires 41 arranged in parallel. The main ground wire 4 is located between the aluminum foil Mylar layer 3 and the braided layer 2. Placing the ground wire between the aluminum foil Mylar layer 3 and the braided layer 2 facilitates processing and improves performance.
[0020] The aluminum foil Mylar layer 3 has its aluminum foil side facing the braided layer and in contact with it, serving as a shield to prevent signal interference. The braided layer 2 is made of aluminum-magnesium wire, and the outer sheath 1 is made of TPE material.
[0021] The above descriptions are merely some embodiments of this utility model. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and these all fall within the protection scope of this utility model.
Claims
1. A high-speed DP80 transmission line, characterized in that, It includes an outer sheath, a braided layer, an aluminum foil Mylar layer, core wires, and a total hinge ground wire. The outer sheath is wrapped around the outside of the braided layer, the aluminum foil Mylar layer is wrapped around the outside of the core wires, the total hinge ground wire is located outside the aluminum foil Mylar layer, and the braided layer is wrapped around the outside of the aluminum foil Mylar layer and the total hinge ground wire. The core wires include four high-speed pairs, one low-speed pair, and two power lines.
2. The high-speed DP80 transmission line according to claim 1, characterized in that, One set of low-speed pairs is located at the center of the core wire, four sets of high-speed pairs are distributed above, below, left and right of the low-speed pairs, two power lines are symmetrically distributed on both sides of one set of high-speed pairs and located on the side away from the total ground wire, and each power line is located between two adjacent sets of high-speed pairs.
3. A high-speed DP80 transmission line according to claim 1, characterized in that, The high-speed pair includes two parallel high-speed lines and a high-speed pair center cover, which is wrapped around the outside of the two parallel high-speed lines, and there is a gap of 0.075 mm between the two high-speed lines.
4. A high-speed DP80 transmission line according to claim 3, characterized in that, The high-speed centering blanket is made of MDPE material.
5. A high-speed DP80 transmission line according to claim 1, characterized in that, The low-speed pair includes two hinged low-speed lines and a wrapping layer, the wrapping layer being wrapped around the outside of the two low-speed lines.
6. A high-speed DP80 transmission line according to claim 1, characterized in that, The total hinge ground line is formed by six ground lines arranged in parallel in sequence, and the total hinge ground line is located between the aluminum foil Mylar layer and the braided layer.
7. A high-speed DP80 transmission line according to claim 1, characterized in that, The aluminum foil Mylar layer has its aluminum foil side facing the braided layer and is in contact with the braided layer.
8. A high-speed DP80 transmission line according to claim 1, characterized in that, The braided layer is made of aluminum-magnesium wire, and the outer sheath is made of TPE material.