Stator support and core assembly apparatus

Abstract

The utility model discloses a kind of stator support and iron core assembly equipment, including rack, feeding mechanism, press mounting iron core mechanism, press mounting bearing sleeve mechanism and discharging mechanism;Feeding mechanism is located on rack, and feeding mechanism includes support feeding assembly, iron core feeding assembly and bearing sleeve feeding assembly;Press mounting iron core mechanism includes first support frame, first press mounting assembly and first transmission component;First support frame is located on rack;First press mounting assembly is located above first support frame;First transmission component is located below first support frame;Press mounting bearing sleeve mechanism includes second support frame, second press mounting assembly and second transmission component;Second support frame is located on rack;Second press mounting assembly is located above second support frame;Second transmission component is located below second support frame;First manipulator is arranged between support feeding assembly and press mounting iron core mechanism;Second manipulator is arranged between press mounting iron core mechanism and press mounting bearing sleeve mechanism;Discharging mechanism is located on rack.

Description

Technical Field

[0001] This utility model relates to the field of motherboard functional testing technology, specifically a stator support and core assembly device. Background Technology

[0002] In motor manufacturing, the assembly of the stator support and the iron core is crucial. The stator support provides stable mechanical support for the iron core, which is a key component of the motor's magnetic circuit. Accurate assembly and secure fixing of the two can ensure the motor's performance, stability, and service life.

[0003] Currently, the assembly of stator support and iron core mainly relies on manual operation. Workers place the stator support on the workbench, manually stack the iron core piece by piece, and then fix it with welding or riveting tools. However, the production efficiency of manual assembly is extremely low, depending on the speed and skill of the workers. Long hours of work can easily lead to fatigue, making it difficult to meet the progress of large-scale production.

[0004] However, in order to improve efficiency and quality, the industry has introduced semi-automatic assembly equipment. In the semi-automatic assembly process, workers need to operate the semi-automatic assembly machinery to complete the assembly of the stator support and the iron core. This method reduces the labor intensity of workers to a certain extent and also improves the production efficiency of assembly to a certain extent. However, semi-automatic assembly still requires a lot of manual operation intervention from workers. Workers will still feel fatigued after working for a long time, which will affect the operating speed of the machinery and reduce production efficiency. Moreover, when workers are fatigued, they are prone to operational errors, which will lead to the scrapping of parts and increase the scrap rate of parts.

[0005] To address this problem, the inventors have proposed a stator support and core assembly device. Utility Model Content

[0006] To address the shortcomings of the aforementioned technologies, this utility model provides a stator support and core assembly device.

[0007] To achieve the above objectives, this utility model adopts the following technical solution: a stator support and core assembly device, comprising a frame, a feeding mechanism, a core pressing mechanism, a bearing sleeve pressing mechanism, and a unloading mechanism; the feeding mechanism is disposed on the frame, and includes a support feeding assembly for supporting the support, a core feeding assembly for core, and a bearing sleeve feeding assembly arranged sequentially along the product processing direction; the core pressing mechanism includes a first support frame, a first pressing assembly, and a first transmission assembly; the first support frame is disposed on the frame and located between the core feeding assembly and the bearing sleeve feeding assembly; the first pressing assembly is disposed above the first support frame to facilitate pressing the core; the first transmission assembly is disposed above the first support frame. Below the frame, it facilitates the transfer of the iron core; the pressing bearing sleeve mechanism includes a second support frame, a second pressing assembly, and a second transmission assembly; the second support frame is mounted on the frame and located on one side of the pressing iron core mechanism, and is arranged parallel to the bearing sleeve feeding assembly; the second pressing assembly is located above the second support frame to facilitate the pressing of the bearing sleeve; the second transmission assembly is located below the second support frame to facilitate the transfer of the bearing sleeve; a first robotic arm for transferring the support is provided between the support feeding assembly and the pressing iron core mechanism; a second robotic arm for transferring the processed parts is provided between the pressing iron core mechanism and the pressing bearing sleeve mechanism; the unloading mechanism is mounted on the frame and located on one side of the pressing bearing sleeve mechanism, and is used for unloading the finished product after processing.

[0008] As further explained, the first pressing assembly includes a first servo motor, a first transmission rod, and a first pressure plate; the first servo motor is disposed on the upper surface of the first support frame; the first transmission rod is disposed at one end of the first servo motor; the first pressure plate is disposed between the first transmission rod and the first servo motor, and a first telescopic rod is respectively provided on both ends of the first pressure plate, and the end of the first telescopic rod away from the first pressure plate passes through the first support frame and extends to the bottom of the first support frame; a first limiting sleeve is provided between the first telescopic rod and the first support frame; a first support plate is provided on the first telescopic rod and is disposed opposite to the first pressure plate; a first limiting block is provided on the upper surface of the first support plate, and a pressing core upper mold corresponding to the first limiting block is provided on the lower surface of the first support plate.

[0009] As further explained, the first transmission component includes a first drive motor and a first rotating rod; the first drive motor is located at one end of the first support frame; the first rotating rod is rotatably connected to the bottom end of the first support frame, and the first rotating rod is connected to the output end of the first drive motor; the inner side wall of the first rotating rod is provided with a first push plate, one end of the first push plate is provided with a first moving plate, one end of the first moving plate is provided with a first sliding block, one end of the first sliding block is provided with a first sliding guide rail, and the first sliding guide rail is located at the bottom end of the first support frame; the first moving plate is provided with a press-fit iron core lower mold fixedly connected by a first connecting platform.

[0010] As further explained, the second pressing assembly includes a second servo motor, a second transmission rod, and a second pressure plate; the second servo motor is disposed on the upper surface of the second support frame; the second transmission rod is disposed at one end of the second servo motor; the second pressure plate is disposed between the second transmission rod and the second servo motor, and a second telescopic rod is respectively provided on both ends of the second pressure plate, and the end of the second telescopic rod away from the second pressure plate passes through the second support frame and extends to the bottom of the second support frame; a second limiting sleeve is provided between the second telescopic rod and the second support frame; a second support plate is provided on the second telescopic rod and is disposed opposite to the second pressure plate; a second limiting block is provided on the upper surface of the second support plate, and a pressing bearing sleeve upper mold corresponding to the second limiting block is provided on the lower surface of the second support plate.

[0011] As further explained, the second transmission component includes a second drive motor and a second rotating rod; the second drive motor is located at one end of the second support frame; the second rotating rod is rotatably connected to the bottom end of the second support frame, and the second rotating rod is connected to the output end of the second drive motor; the inner side wall of the second rotating rod is provided with a second push plate, one end of the second push plate is provided with a second moving plate, one end of the second moving plate is provided with a second sliding block, one end of the second sliding block is provided with a second sliding guide rail, and the second sliding guide rail is located at the bottom end of the second support frame; the second moving plate is provided with a press-fit bearing sleeve lower mold fixedly connected by a second connecting platform.

[0012] As further explained, the support feeding assembly includes a support turntable and a turntable drive motor for driving the support turntable to rotate; the support turntable is rotatably mounted above the frame, and the support turntable is provided with multiple sets of equally spaced support feeding columns, with a tray between the support feeding columns and the support turntable; the turntable drive motor is located below the frame and connected to the support turntable.

[0013] A lifting rod is provided between the tray and the frame, penetrating the top surface of the frame; one end of the lifting rod abuts against the bottom end of the tray, and the other end is movably connected to the inner side of the frame through a third moving plate; a lifting motor is provided inside the frame, and a third rotating rod that is rotatably connected to the frame is connected to the output end of the lifting motor, and one end of the third moving plate is connected to the third rotating rod.

[0014] As further explained, the iron core feeding assembly includes an iron core feeding vibratory plate, a receiving iron core lower die, and a taking iron core upper die; the iron core feeding vibratory plate is mounted on the frame and is used for feeding iron cores; the receiving iron core lower die is mounted on the frame via a first fixed platform and is located on one side of the iron core feeding vibratory plate, and a first rotary motor for driving its rotation is provided between the receiving iron core lower die and the first fixed platform; a pushing cylinder is provided between the receiving iron core lower die and the iron core feeding vibratory plate, and one end of the pushing cylinder is connected to a pushing block for pushing the iron core into the receiving iron core lower die;

[0015] A first pushing cylinder and a first lifting cylinder are provided between the upper mold for taking the iron core and the frame; the first pushing cylinder is horizontally mounted on the frame via a third support frame and is located above the lower mold for receiving the iron core; the first lifting cylinder is connected to one end of the first pushing cylinder via a fourth moving plate, and the fourth moving plate is movably connected to the third support frame; one end of the first lifting cylinder is connected to the upper mold for taking the iron core; the first pushing cylinder, the first lifting cylinder, and the upper mold for taking the iron core are respectively connected to a negative pressure device; the first pushing cylinder drives the upper mold for taking the iron core to reciprocate between the lower mold for receiving the iron core and the pressing iron core mechanism, and the first lifting cylinder drives the upper mold for taking the iron core to rise or fall.

[0016] As further explained, the bearing sleeve feeding assembly includes a bearing sleeve feeding vibratory plate, a bearing sleeve support, and bearing sleeve grippers; the bearing sleeve feeding vibratory plate is mounted on the frame and is used for feeding bearing sleeves; the bearing sleeve support is mounted on the frame via a second fixed platform and is located on one side of the bearing sleeve feeding vibratory plate; a second push cylinder for driving left and right movement is provided between the bearing sleeve support and the second fixed platform, and the second push cylinder drives the bearing sleeve support to reciprocate between the bearing sleeve feeding vibratory plate and the bearing sleeve grippers;

[0017] A third pushing cylinder and a second lifting cylinder are provided between the bearing sleeve clamp and the frame; the third pushing cylinder is horizontally mounted on the frame via a fourth support frame and is located above the bearing sleeve support seat; the second lifting cylinder is connected to one end of the third pushing cylinder via a fifth moving plate, and the fifth moving plate is movably connected to the fourth support frame; one end of the second lifting cylinder is connected to the bearing sleeve clamp; the second pushing cylinder, the third pushing cylinder, the second lifting cylinder, and the bearing sleeve clamp are respectively connected to a negative pressure device; the third pushing cylinder drives the bearing sleeve clamp to reciprocate between the bearing sleeve support seat and the pressing bearing sleeve mechanism, and the second lifting cylinder drives the bearing sleeve clamp to rise or fall.

[0018] As further explained, the unloading mechanism includes a detection component, an unloading component, and a third robotic arm for transferring the processed finished product; the detection component is located on one side of the press-fit bearing sleeve mechanism, and includes a third fixed platform and a detection bracket arranged in parallel; a rotating platform for placing the finished product is provided on the third fixed platform, and a second rotary motor for driving the rotating platform to rotate is provided between the rotating platform and the third fixed platform; a detection unit is provided on the detection bracket; the unloading component is located on one side of the detection component and is used for unloading the finished product; the third robotic arm is mounted on the unloading component via a receiving guide rail, and a third lifting cylinder for driving its lifting and lowering is provided between the third robotic arm and the receiving guide rail, and a sixth moving plate is connected between the third lifting cylinder and the third robotic arm, and the sixth moving plate is movably connected to the receiving guide rail.

[0019] As further explained, the feeding assembly includes a waste collection box and a feeding conveyor belt arranged side by side; one end of the feeding conveyor belt is provided with a blister tray material rack, and both ends of the blister tray material rack are respectively provided with material release claws for releasing the blister tray; the other end of the feeding conveyor belt is provided with a feeding lifting assembly, which includes a feeding electric slide and a material support plate; the feeding electric slide is located inside the frame, the material support plate is movably mounted on the feeding electric slide, and the material support plate is located at one end of the feeding conveyor belt; the middle section of the feeding conveyor belt is provided with clamping plates at both ends for fixing the two ends of the blister tray; a clamping cylinder is provided between the clamping plates and the middle section of the feeding conveyor belt to drive them closer to or away from the side of the blister tray.

[0020] In summary, this utility model has the following beneficial effects: By setting up a feeding mechanism, a pressing mechanism for the iron core, a pressing mechanism for the bearing sleeve, a first robotic arm, and a second robotic arm, automatic feeding of the support, iron core, and bearing sleeve between each process is achieved. Furthermore, the pressing mechanism for the iron core and the pressing mechanism for the bearing sleeve respectively perform iron core pressing and bearing sleeve pressing for their corresponding processes, thereby achieving automated assembly of the stator support and iron core without manual intervention, improving overall production efficiency. Moreover, the first and second robotic arms can quickly and accurately transfer processed parts between adjacent processes, avoiding the tedious and time-consuming manual handling, further shortening the production cycle and improving production efficiency. Simultaneously, by setting up the feeding mechanism, the pressing mechanism for the iron core, the pressing mechanism for the bearing sleeve, and the unloading mechanism, automated production from material feeding to finished product unloading is achieved, reducing manual operation steps, making workers less prone to fatigue during long working hours, and reducing the rate of operational errors caused by fatigue. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 A three-dimensional structural diagram of the press-fitting iron core mechanism provided by this utility model;

[0023] Figure 3 A three-dimensional structural diagram of the press-fit bearing sleeve mechanism provided by this utility model;

[0024] Figure 4 A three-dimensional structural diagram of the support feeding assembly provided by this utility model;

[0025] Figure 5 A three-dimensional structural diagram of the iron core feeding assembly provided by this utility model;

[0026] Figure 6 A three-dimensional structural diagram of the bearing sleeve feeding assembly provided by this utility model;

[0027] Figure 7 A three-dimensional structural diagram of the detection component provided by this utility model;

[0028] Figure 8 A three-dimensional structural diagram of the feeding mechanism provided by this utility model.

[0029] Numbering on the map:

[0030] 10. Frame; 11. First robotic arm; 12. Second robotic arm;

[0031] 21. Support feeding assembly; 211. Support turntable; 212. Turntable drive motor; 213. Support unloading column; 214. Pallet; 215. Lifting rod; 216. Lifting motor; 217. Third rotating rod;

[0032] 22. Iron core feeding assembly; 221. Iron core feeding vibratory feeder; 222. Lower iron core receiving die; 223. Upper iron core receiving die; 224. First fixed platform; 225. First rotary motor; 226. Pushing cylinder; 226a. Pushing block; 227. First pushing cylinder; 228. First lifting cylinder; 229. Third support frame;

[0033] 23. Bearing sleeve feeding assembly; 231. Bearing sleeve feeding vibratory plate; 232. Bearing sleeve bearing seat; 234. Bearing sleeve gripper; 235. Second fixed platform; 236. Second push cylinder; 237. Third push cylinder; 238. Second lifting cylinder;

[0034] 30. Press-fitting iron core mechanism; 31. First support frame; 32. First pressing assembly; 321. First servo motor; 322. First transmission rod; 323. First pressure plate; 324. First telescopic rod; 325. First limiting sleeve; 326. First support plate; 327. First limiting block; 328. Upper die for pressing iron core; 33. First transmission assembly; 331. First drive motor; 332. First rotating rod; 333. First moving plate; 334. First sliding block; 335. First sliding guide rail; 336. Lower die for pressing iron core;

[0035] 40. Press-fit bearing sleeve mechanism; 41. Second support frame; 42. Second press-fit assembly; 421. Second servo motor; 422. Second transmission rod; 423. Second pressure plate; 424. Second telescopic rod; 425. Second limiting sleeve; 426. Second support plate; 427. Second limiting block; 428. Upper die for press-fit bearing sleeve; 43. Second transmission assembly; 431. Second drive motor; 432. Second rotating rod; 433. Second moving plate; 434. Second sliding block; 435. Second sliding guide rail; 436. Lower die for press-fit bearing sleeve;

[0036] 50. Feeding mechanism; 51. Detection component; 511. Third fixed platform; 512. Detection bracket; 513. Rotary table; 514. Second rotary motor; 515. Detection unit; 52. Feeding component; 521. Waste collection box; 522. Feeding conveyor belt; 523. Blister tray rack; 524. Unloading claw; 525. Feeding electric slide; 526. Material support plate; 527. Clamping plate; 528. Clamping cylinder; 53. Third robotic arm; 531. Receiving guide rail; 532. Third lifting cylinder. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] like Figure 1-8 As shown, this utility model discloses a stator support and core assembly device, including a frame 10, a feeding mechanism, a core pressing mechanism 30, a bearing sleeve pressing mechanism 40, and a unloading mechanism 50. The feeding mechanism is mounted on the frame 10 and includes a support feeding assembly 21 for supporting the support, a core feeding assembly 22 for core feeding, and a bearing sleeve feeding assembly 23 for bearing sleeve feeding, arranged sequentially along the product processing direction. The core pressing mechanism 30 includes a first support frame 31, a first pressing assembly 32, and a first transmission assembly 33. The first support frame 31 is mounted on the frame 10 and located between the core feeding assembly 22 and the bearing sleeve feeding assembly 23. The first pressing assembly 32 is located above the first support frame 31 to facilitate pressing the core. The first transmission assembly 33 is located below the first support frame 31 to facilitate pressing the core. The bearing sleeve pressing mechanism 40 includes a second support frame 41, a second pressing assembly 42, and a second transmission assembly 43. The second support frame 41 is mounted on the frame 10 and located on one side of the pressing core mechanism 30, and is arranged side by side with the bearing sleeve feeding assembly 23. The second pressing assembly 42 is located above the second support frame 41 to facilitate pressing the bearing sleeve. The second transmission assembly 43 is located below the second support frame 41 to facilitate transmission of the bearing sleeve. A first robotic arm 11 for transferring the support is provided between the support feeding assembly 21 and the pressing core mechanism 30. A second robotic arm 12 for transferring the processed parts is provided between the pressing core mechanism 30 and the pressing bearing sleeve mechanism 40. The unloading mechanism 50 is mounted on the frame 10 and located on one side of the pressing bearing sleeve mechanism 40 for unloading the finished product after processing.

[0039] In this embodiment, a first feeding guide rail is provided between the first robotic arm 11 and the frame 10, and the first robotic arm 11 moves back and forth between the support loading assembly 21 and the pressing iron core mechanism 30 driven by the first feeding guide rail. The first robotic arm 11 is composed of a first suction cup and a first lifting platform. The first suction cup is fixed to the top of the first lifting platform and connected to the load device. A first lifting cylinder 228 is provided between the first lifting platform and the frame 10 for lifting the first lifting platform. The first lifting cylinder 228 drives the first lifting platform and the first suction cup to approach or move away from the support loading assembly 21 or the pressing iron core mechanism 30 to realize the adsorption and transfer of the support or the workpiece.

[0040] A second feeding guide rail is provided between the second robotic arm 12 and the frame 10. The second robotic arm 12 moves back and forth between the pressing iron core mechanism 30 and the pressing bearing sleeve mechanism 40 driven by the second feeding guide rail. The second robotic arm 12 is composed of a second suction cup and a second lifting platform. The second suction cup is fixed to the top of the second lifting platform and connected to the load device. A second lifting cylinder 238 is provided between the second lifting platform and the frame 10 to lift the second lifting platform. The second lifting cylinder 238 drives the lifting platform and the second suction cup to move closer to or away from the pressing iron core mechanism 30 or the pressing bearing sleeve mechanism 40, so as to realize the adsorption and transfer of the processed parts or finished products.

[0041] By setting up a feeding mechanism, a core pressing mechanism 30, a bearing sleeve pressing mechanism 40, a first robotic arm 11, and a second robotic arm 12, automatic feeding of the stator support, core, and bearing sleeve between each process is achieved. Furthermore, the core pressing mechanism 30 and the bearing sleeve pressing mechanism 40 respectively perform core pressing and bearing sleeve pressing for their corresponding processes, thereby achieving automated assembly of the stator support and core without manual intervention, improving overall production efficiency. The first robotic arm 11 and the second robotic arm 12 can quickly and accurately transfer processed parts between adjacent processes, avoiding the tedious and time-consuming manual handling, further shortening the production cycle and improving production efficiency. Simultaneously, by setting up the feeding mechanism, core pressing mechanism 30, bearing sleeve pressing mechanism 40, and unloading mechanism 50, automated production from material feeding to finished product unloading is achieved, reducing manual operation steps, making workers less prone to fatigue during long working hours, and reducing the rate of operational errors caused by fatigue.

[0042] Preferably, the first pressing assembly 32 includes a first servo motor 321, a first transmission rod 322, and a first pressure plate 323; the first servo motor 321 is disposed on the upper surface of the first support frame 31; the first transmission rod 322 is disposed at one end of the first servo motor 321; the first pressure plate 323 is disposed between the first transmission rod 322 and the first servo motor 321, and the first pressure plate 323 is provided with first telescopic rods 324 at both ends, and the end of the first telescopic rod 324 away from the first pressure plate 323 passes through the first support frame 31 and extends to the bottom of the first support frame 31; a first limiting sleeve 325 is provided between the first telescopic rod 324 and the first support frame 31; a first support plate 326 is provided on the first telescopic rod 324 and is disposed opposite to the first pressure plate 323; a first limiting block 327 is provided on the upper surface of the first support plate 326, and a pressing core upper mold 328 corresponding to the first limiting block 327 is provided on the lower surface of the first support plate 326. By setting the first pressing assembly 32, when the lower pressing die 336 moves below the upper pressing die 328, the first servo motor 321 drives the first rotating rod 332 to rotate, which in turn drives the frame structure composed of the first pressure plate 323, the first telescopic rod 324 and the first support plate 326 to move downward, so as to drive the upper pressing die 328 to press the iron core and the bracket in the lower pressing die 336, thereby realizing the automatic pressing of the two, ensuring the accuracy of iron core pressing, improving product quality, and also reducing the situation where parts are damaged due to inaccurate pressing and need to be reworked or scrapped.

[0043] Further, the first transmission component 33 includes a first drive motor 331 and a first rotating rod 332; the first drive motor 331 is disposed at one end of the first support frame 31; the first rotating rod 332 is rotatably connected to the bottom end of the first support frame 31, and the first rotating rod 332 is connected to the output end of the first drive motor 331; the inner side wall of the first rotating rod 332 is provided with a first push plate, one end of the first push plate is provided with a first moving plate 333, one end of the first moving plate 333 is provided with a first sliding block 334, one end of the first sliding block 334 is provided with a first sliding guide rail 335, and the first sliding guide rail 335 is disposed at the bottom end of the first support frame 31; the first moving plate 333 is provided with a press-fit iron core lower mold 336 fixedly connected by a first connecting platform. By setting up the first transmission component 33, the first drive motor 331 drives the first rotating rod 332 to rotate. Under the action of the first sliding block 334 and the first sliding guide rail 335, the first moving plate 333 moves back and forth between one end of the first rotating rod 332, the middle of the first rotating rod 332, and the other end of the first rotating rod 332, so as to realize the transfer of the processed parts between different processes, avoid the damage or assembly error caused by inaccurate positioning during manual transmission, and reduce the scrap rate of parts.

[0044] Preferably, the second pressing assembly 42 includes a second servo motor 421, a second transmission rod 422, and a second pressure plate 423; the second servo motor 421 is disposed on the upper surface of the second support frame 41; the second transmission rod 422 is disposed at one end of the second servo motor 421; the second pressure plate 423 is disposed between the second transmission rod 422 and the second servo motor 421, and the second pressure plate 423 is provided with second telescopic rods 424 at both ends, and the end of the second telescopic rod 424 away from the second pressure plate 423 passes through the second support frame 41 and extends to the bottom of the second support frame 41; a second limiting sleeve 425 is provided between the second telescopic rod 424 and the second support frame 41; a second support plate 426 is provided on the second telescopic rod 424 and is disposed opposite to the second pressure plate 423; a second limiting block 427 is provided on the upper surface of the second support plate 426, and a pressing bearing sleeve upper mold 428 corresponding to the second limiting block 427 is provided on the lower surface of the second support plate 426. By setting the second pressing assembly 42, when the lower die 436 of the pressing bearing sleeve moves below the upper die 428 of the pressing bearing sleeve, the second servo motor 421 drives the second rotating rod 432 to rotate, which in turn drives the frame structure composed of the second pressure plate 423, the second telescopic rod 424 and the second support plate 426 to move downward, so as to drive the upper die 428 of the pressing bearing sleeve to press the processed part and the bearing sleeve in the lower die 436 of the pressing bearing sleeve, thereby realizing the automatic pressing of the two, ensuring the accuracy of the finished product pressing, improving product quality, and also reducing the situation where parts are damaged due to inaccurate pressing and need to be reworked or scrapped.

[0045] Further, the second transmission component 43 includes a second drive motor 431 and a second rotating rod 432; the second drive motor 431 is disposed at one end of the second support frame 41; the second rotating rod 432 is rotatably connected to the bottom end of the second support frame 41, and the second rotating rod 432 is connected to the output end of the second drive motor 431; the inner side wall of the second rotating rod 432 is provided with a second push plate, one end of the second push plate is provided with a second moving plate 433, one end of the second moving plate 433 is provided with a second sliding block 434, one end of the second sliding block 434 is provided with a second sliding guide rail 435, and the second sliding guide rail 435 is disposed at the bottom end of the second support frame 41; the second moving plate 433 is provided with a press-fit bearing sleeve lower mold 436 fixedly connected by a second connecting platform. By setting up the second transmission component 43, the second drive motor 431 drives the second rotating rod 432 to rotate. Under the action of the second sliding block 434 and the second sliding guide rail 435, the second moving plate 433 moves back and forth between one end of the second rotating rod 432, the middle of the second rotating rod 432, and the other end of the second rotating rod 432, so as to realize the transfer of the processed parts between different processes, avoid the damage or assembly error caused by inaccurate positioning during manual transmission, and reduce the scrap rate of parts.

[0046] Preferably, the support feeding assembly 21 includes a support turntable 211 and a turntable drive motor 212 for driving the support turntable 211 to rotate; the support turntable 211 is rotatably disposed above the frame 10, and the support turntable 211 is provided with multiple sets of equally spaced support feeding columns 213, and a tray 214 is provided between the support feeding columns 213 and the support turntable 211; the turntable drive motor 212 is disposed below the frame 10 and connected to the support turntable 211, wherein the turntable drive motor 212 and the support turntable 211 are connected by a connecting shaft;

[0047] A lifting rod 215 is provided between the tray 214 and the frame 10, penetrating the top surface of the frame 10; one end of the lifting rod 215 abuts against the bottom end of the tray 214, and the other end is movably connected to the inner side of the frame 10 through a third moving plate; a lifting motor 216 is provided inside the frame 10, and a third rotating rod 217 rotatably connected to the frame 10 is connected to the output end of the lifting motor 216, and one end of the third moving plate is connected to the third rotating rod 217. By setting up a turntable drive motor 212 and a support turntable 211, the turntable drive motor 212 drives the support turntable 211 to rotate, thereby realizing the rotation of multiple sets of support feeding columns 213 on the support turntable 211. This allows the next set of support feeding columns 213 to be fed in time after the support on a certain set of support feeding columns 213 is unloaded. At the same time, a lifting motor 216 and a lifting rod 215 are also set up. The lifting motor 216 drives the lifting rod 215 to extend outward toward the frame 10 under the cooperation of the third moving plate and the frame 10, thereby driving the support turntable 211 to lift upward, thus realizing automatic support feeding, which makes it easy for the bottom support to be output from the lower end of the support feeding column 213 to its highest point.

[0048] Preferably, the iron core feeding assembly 22 includes an iron core feeding vibratory plate 221, an iron core receiving lower mold 222, and an iron core taking upper mold 223; the iron core feeding vibratory plate 221 is disposed on the frame 10 and is used for feeding iron cores; the iron core receiving lower mold 222 is disposed on the frame 10 via a first fixed platform 224 and is located on one side of the iron core feeding vibratory plate 221; a first rotary motor 225 for driving the iron core to rotate is provided between the iron core receiving lower mold 222 and the first fixed platform 224; a pushing cylinder 226 is provided between the iron core receiving lower mold 222 and the iron core feeding vibratory plate 221, and one end of the pushing cylinder 226 is connected to a pushing block 226a for pushing the iron core into the iron core receiving lower mold 222;

[0049] A first pushing cylinder 227 and a first lifting cylinder 228 are provided between the upper mold 223 for taking the iron core and the frame 10; the first pushing cylinder 227 is horizontally mounted on the frame 10 via a third support frame 229 and is located above the lower mold 222 for receiving the iron core; the first lifting cylinder 228 is connected to one end of the first pushing cylinder 227 via a fourth moving plate, and the fourth moving plate is movably connected to the third support frame 229; one end of the first lifting cylinder 228 is connected to... The upper mold 223 for taking the iron core is provided with multiple sets of adsorption holes, which are connected to a negative pressure device; the first pushing cylinder 227, the first lifting cylinder 228, and the upper mold 223 for taking the iron core are respectively connected to the negative pressure device; the first pushing cylinder 227 drives the upper mold 223 for taking the iron core to reciprocate between the lower mold 222 for receiving the iron core and the pressing iron core mechanism 30, and the first lifting cylinder 228 drives the upper mold 223 for taking the iron core to rise or fall. The iron cores are conveyed to the receiving iron core lower mold 222 by the iron core feeding vibratory plate 221. Under the action of the first rotary motor 225, the pushing cylinder 226 and the pushing block 226a, multiple sets of iron cores are sequentially placed into the receiving iron core lower mold 222. Then, under the action of the first pushing cylinder 226 and the first lifting cylinder 228, the iron core picking upper mold 223 is driven to achieve multi-dimensional spatial movement, so that the iron core picking upper mold 223 can adsorb and pick up the iron cores in the receiving iron core lower mold 222. This realizes the automation of iron core feeding, reduces manual operation, reduces the labor intensity of workers, avoids the problems of operation errors and slow feeding speed caused by fatigue in manual feeding, improves production efficiency, and reduces the situation of parts damage and increased parts scrap rate due to feeding errors.

[0050] Preferably, the bearing sleeve feeding assembly 23 includes a bearing sleeve feeding vibratory plate 231, a bearing sleeve support 232, and a bearing sleeve clamp 234; the bearing sleeve feeding vibratory plate 231 is mounted on the frame 10 and is used for feeding bearing sleeves; the bearing sleeve support 232 is mounted on the frame 10 via a second fixed platform 235 and is located on one side of the bearing sleeve feeding vibratory plate 231; a second push cylinder 236 for driving left and right movement is provided between the bearing sleeve support 232 and the second fixed platform 235; the second push cylinder 236 drives the bearing sleeve support 232 to reciprocate between the bearing sleeve feeding vibratory plate 231 and the bearing sleeve clamp 234.

[0051] A third pushing cylinder 237 and a second lifting cylinder 238 are provided between the bearing sleeve clamp 234 and the frame 10. The bearing sleeve clamp 234 is a two-finger cylinder clamp structure. The third pushing cylinder 237 is horizontally mounted on the frame 10 via a fourth support frame and is located above the bearing sleeve support seat 232. The second lifting cylinder 238 is connected to one end of the third pushing cylinder 237 via a fifth moving plate, and the fifth moving plate is movably connected to the fourth support frame. One end of the second lifting cylinder 238 is connected to the bearing sleeve clamp 234. The second pushing cylinder 236, the third pushing cylinder 237, the second lifting cylinder 238, and the bearing sleeve clamp 234 are respectively connected to a negative pressure device. The third pushing cylinder 237 drives the bearing sleeve clamp 234 to reciprocate between the bearing sleeve support seat 232 and the pressing bearing sleeve mechanism 40, and the second lifting cylinder 238 drives the bearing sleeve clamp 234 to rise or fall.

[0052] The bearing sleeve is conveyed to the bearing sleeve support seat 232 by the bearing sleeve feeding vibratory plate 231. Under the action of the second push cylinder 236, the bearing sleeve support seat 232 moves to the underside of the bearing sleeve clamp 234 and the bearing sleeve is clamped by the bearing sleeve clamp 234. Then, under the action of the third push cylinder 226 and the second lifting cylinder 238, the bearing sleeve clamp 234 is driven to achieve multi-dimensional spatial movement, so as to load the bearing sleeve into the pressing bearing sleeve mechanism 40. This realizes the automation of bearing sleeve loading, reduces manual operation, reduces the labor intensity of workers, avoids the problems of operation errors and slow loading speed caused by fatigue in manual loading, improves production efficiency, and reduces the situation of parts damage and increased scrap rate due to loading errors.

[0053] Preferably, the unloading mechanism 50 includes a detection component 51, an unloading component 52, and a third robotic arm 53 for transferring the processed finished product; the detection component 51 is located on one side of the press-fit bearing sleeve mechanism 40, and includes a third fixed platform 511 and a detection bracket 512 arranged in parallel; the third fixed platform 511 is provided with a rotating platform 513 for placing the finished product, and a second rotary motor 514 for driving the rotating platform 513 to rotate is provided between the rotating platform 513 and the third fixed platform 511; the detection bracket 512 is provided with a detection unit 515, which can be a laser detection sensor or a photoelectric sensor, or a combination of a laser detection sensor and a photoelectric sensor. The sensor detection combination; the unloading component 52 is located on one side of the detection component 51 and is used for unloading finished products; the third robot arm 53 is located on the unloading component 52 via the receiving guide rail 531, and a third lifting cylinder 532 for driving its lifting is provided between the third robot arm 53 and the receiving guide rail 531. A sixth moving plate is connected between the third lifting cylinder 532 and the third robot arm 53, and the sixth moving plate is movably connected to the receiving guide rail 531. The third robot arm 53 is composed of a fourth lifting cylinder and a suction cup. The suction cup is located on the fourth lifting cylinder and is connected to the load device. The fourth lifting cylinder is connected to the third lifting cylinder 532 via a sliding table. By setting up a third robotic arm 53, which, under the action of the third lifting cylinder 532 and the receiving guide rail 531, places the finished product on the rotary table 513, and under the action of the rotary table 513, the detection unit 515 detects different parts of the finished product to distinguish between good and defective products. This reduces errors caused by untimely or inaccurate manual inspection, improves product quality and production efficiency, and reduces the scrap rate of parts. At the same time, the third robotic arm 53 can also place good products into the unloading assembly 52 and defective products into the waste collection box 521.

[0054] Further, the feeding assembly 52 includes a waste collection box 521 and a feeding conveyor belt 522 arranged in parallel; one end of the feeding conveyor belt 522 is provided with a blister tray holder 523, and both ends of the blister tray holder 523 are respectively provided with ejection claws 524 for ejecting the blister tray. A fifth lifting cylinder is provided between the ejection claws 524 and the blister tray holder 523 for lifting and lowering, and the ejection claws 524 are composed of two sets of parallel connecting plates, one set of which is connected to the fifth lifting cylinder, and the other set is connected to claws for clamping the blister tray, and a horizontal pushing cylinder is provided between the two connecting plates; The other end of the feeding conveyor belt 522 is provided with a feeding lifting assembly, which includes a feeding electric slide 525 and a material support plate 526. The feeding electric slide 525 is located inside the frame 10, and the material support plate 526 is movably mounted on the feeding electric slide 525 and is located at one end of the feeding conveyor belt 522. The two ends of the middle section of the feeding conveyor belt 522 are respectively provided with clamping plates 527 for fixing the two ends of the blister tray. A clamping cylinder 528 is provided between the clamping plate 527 and the middle section of the feeding conveyor belt 522 to drive it to move closer to or away from the side of the blister tray. When the blister tray is loaded, the ejector claw 524 extends outward, causing the blister tray assembly to lower downward. At this time, the ejector claw 524 resets and is lifted upward by the fifth lifting cylinder, so that the two ends of the second-to-last blister tray are clamped by the ejector claw 524 and lifted upward to realize the feeding of the blister tray. Under the action of the unloading conveyor belt 522, the blister tray moves to the middle of the unloading conveyor belt 522. Then, the clamping cylinder 528 drives the pressure plate to fix the two sides of the blister tray. Subsequently, the third robot arm 53 unloads the good products one by one into the blister tray until it is full. Then, the full-loaded blister tray is transferred to the material support plate 526. Under the action of the unloading electric slide 525, the automatic unloading of the blister tray is realized, reducing the manual unloading link, reducing the labor intensity of workers, avoiding the problems of operation errors and slow unloading speed caused by manual unloading due to fatigue, improving production efficiency, and reducing the situation of parts damage and increased scrap rate due to unloading errors.

[0055] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0056] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A stator support and core assembly device, characterized in that, include: frame; The feeding mechanism is mounted on the frame and includes a bracket feeding assembly for feeding brackets, an iron core feeding assembly for feeding iron cores, and a bearing sleeve feeding assembly for feeding bearing sleeves, arranged sequentially along the product processing direction. A core pressing mechanism includes a first support frame, a first pressing assembly, and a first transmission assembly. The first support frame is mounted on the frame and located between the core feeding assembly and the bearing sleeve feeding assembly. The first pressing assembly is positioned above the first support frame to facilitate core pressing. The first transmission assembly is positioned below the first support frame to facilitate core transmission. A bearing sleeve pressing mechanism includes a second support frame, a second pressing assembly, and a second transmission assembly. The second support frame is mounted on the machine frame and located on one side of the pressing core mechanism, arranged parallel to the bearing sleeve feeding assembly. The second pressing assembly is positioned above the second support frame to facilitate pressing the bearing sleeve. The second transmission assembly is positioned below the second support frame to facilitate transporting the bearing sleeve. A first robotic arm for transferring the support is provided between the support feeding assembly and the pressing core mechanism. A second robotic arm for transferring the processed parts is provided between the pressing core mechanism and the pressing bearing sleeve mechanism. The unloading mechanism is mounted on the frame and located on one side of the press-fit bearing sleeve mechanism, and is used for unloading the finished product after processing.

2. The stator support and core assembly equipment according to claim 1, characterized in that: The first pressing assembly includes a first servo motor, a first transmission rod, and a first pressure plate; the first servo motor is disposed on the upper surface of the first support frame; the first transmission rod is disposed at one end of the first servo motor; the first pressure plate is disposed between the first transmission rod and the first servo motor, and a first telescopic rod is respectively provided on both ends of the first pressure plate, and the end of the first telescopic rod away from the first pressure plate passes through the first support frame and extends to the bottom of the first support frame; a first limiting sleeve is provided between the first telescopic rod and the first support frame; a first support plate is provided on the first telescopic rod and is disposed opposite to the first pressure plate; a first limiting block is provided on the upper surface of the first support plate, and a pressing core upper mold corresponding to the first limiting block is provided on the lower surface of the first support plate.

3. The stator support and core assembly equipment according to claim 1 or 2, characterized in that: The first transmission component includes a first drive motor and a first rotating rod; the first drive motor is located at one end of the first support frame; the first rotating rod is rotatably connected to the bottom end of the first support frame, and the first rotating rod is connected to the output end of the first drive motor; the inner side wall of the first rotating rod is provided with a first push plate, one end of the first push plate is provided with a first moving plate, one end of the first moving plate is provided with a first sliding block, one end of the first sliding block is provided with a first sliding guide rail, and the first sliding guide rail is located at the bottom end of the first support frame; the first moving plate is provided with a press-fit iron core lower mold fixedly connected by a first connecting platform.

4. The stator support and core assembly equipment according to claim 1, characterized in that: The second pressing assembly includes a second servo motor, a second transmission rod, and a second pressure plate. The second servo motor is located on the upper surface of the second support frame. The second transmission rod is located at one end of the second servo motor. The second pressure plate is located between the second transmission rod and the second servo motor. The second pressure plate has second telescopic rods at both ends, and the end of the second telescopic rod away from the second pressure plate passes through the second support frame and extends to the bottom of the second support frame. A second limiting sleeve is provided between the second telescopic rod and the second support frame. A second support plate is provided on the second telescopic rod, which is opposite to the second pressure plate. A second limiting block is provided on the upper surface of the second support plate, and a pressing bearing sleeve upper mold corresponding to the second limiting block is provided on the lower surface of the second support plate.

5. A stator support and core assembly device according to claim 1 or 4, characterized in that: The second transmission component includes a second drive motor and a second rotating rod; the second drive motor is located at one end of the second support frame; the second rotating rod is rotatably connected to the bottom end of the second support frame and is connected to the output end of the second drive motor; the inner side wall of the second rotating rod is provided with a second push plate, one end of the second push plate is provided with a second moving plate, one end of the second moving plate is provided with a second sliding block, one end of the second sliding block is provided with a second sliding guide rail, and the second sliding guide rail is located at the bottom end of the second support frame; the second moving plate is provided with a press-fit bearing sleeve lower mold fixedly connected by a second connecting platform.

6. The stator support and core assembly equipment according to claim 1, characterized in that: The support feeding assembly includes a support turntable and a turntable drive motor for driving the support turntable to rotate; the support turntable is rotatably mounted above the frame, and the support turntable is provided with multiple sets of equally spaced support feeding columns, with a tray between the support feeding columns and the support turntable; the turntable drive motor is located below the frame and connected to the support turntable. A lifting rod is provided between the tray and the frame, penetrating the top surface of the frame; one end of the lifting rod abuts against the bottom end of the tray, and the other end is movably connected to the inner side of the frame through a third moving plate; a lifting motor is provided inside the frame, and a third rotating rod that is rotatably connected to the frame is connected to the output end of the lifting motor, and one end of the third moving plate is connected to the third rotating rod.

7. The stator support and core assembly equipment according to claim 1, characterized in that: The iron core feeding assembly includes an iron core feeding vibratory plate, a receiving iron core lower die, and a retrieving iron core upper die; the iron core feeding vibratory plate is mounted on the frame and is used for feeding iron cores; the receiving iron core lower die is mounted on the frame via a first fixed platform and is located on one side of the iron core feeding vibratory plate, and a first rotary motor for driving its rotation is provided between the receiving iron core lower die and the first fixed platform; a pushing cylinder is provided between the receiving iron core lower die and the iron core feeding vibratory plate, and one end of the pushing cylinder is connected to a pushing block for pushing the iron core into the receiving iron core lower die; A first pushing cylinder and a first lifting cylinder are provided between the upper mold for taking the iron core and the frame; the first pushing cylinder is horizontally mounted on the frame via a third support frame and is located above the lower mold for receiving the iron core; the first lifting cylinder is connected to one end of the first pushing cylinder via a fourth moving plate, and the fourth moving plate is movably connected to the third support frame; one end of the first lifting cylinder is connected to the upper mold for taking the iron core; the first pushing cylinder, the first lifting cylinder, and the upper mold for taking the iron core are respectively connected to a negative pressure device; the first pushing cylinder drives the upper mold for taking the iron core to reciprocate between the lower mold for receiving the iron core and the pressing iron core mechanism, and the first lifting cylinder drives the upper mold for taking the iron core to rise or fall.

8. The stator support and core assembly equipment according to claim 1, characterized in that: The bearing sleeve feeding assembly includes a bearing sleeve feeding vibratory plate, a bearing sleeve support, and bearing sleeve grippers. The bearing sleeve feeding vibratory plate is mounted on the frame and is used for feeding bearing sleeves. The bearing sleeve support is mounted on the frame via a second fixed platform and is located on one side of the bearing sleeve feeding vibratory plate. A second push cylinder is provided between the bearing sleeve support and the second fixed platform to drive left and right movement. The second push cylinder drives the bearing sleeve support to reciprocate between the bearing sleeve feeding vibratory plate and the bearing sleeve grippers. A third pushing cylinder and a second lifting cylinder are provided between the bearing sleeve clamp and the frame; the third pushing cylinder is horizontally mounted on the frame via a fourth support frame and is located above the bearing sleeve support seat; the second lifting cylinder is connected to one end of the third pushing cylinder via a fifth moving plate, and the fifth moving plate is movably connected to the fourth support frame; one end of the second lifting cylinder is connected to the bearing sleeve clamp; the second pushing cylinder, the third pushing cylinder, the second lifting cylinder, and the bearing sleeve clamp are respectively connected to a negative pressure device; the third pushing cylinder drives the bearing sleeve clamp to reciprocate between the bearing sleeve support seat and the pressing bearing sleeve mechanism, and the second lifting cylinder drives the bearing sleeve clamp to rise or fall.

9. The stator support and core assembly equipment according to claim 1, characterized in that: The unloading mechanism includes a detection component, an unloading component, and a third robotic arm for transferring the finished product after processing. The detection component is located on one side of the press-fit bearing sleeve mechanism and includes a third fixed platform and a detection bracket arranged in parallel. A rotating platform for placing the finished product is provided on the third fixed platform, and a second rotary motor for driving the rotating platform to rotate is provided between the rotating platform and the third fixed platform. A detection unit is provided on the detection bracket. The unloading component is located on one side of the detection component and is used for unloading the finished product. The third robotic arm is mounted on the unloading component via a receiving guide rail, and a third lifting cylinder for driving its lifting and lowering is provided between the third robotic arm and the receiving guide rail. A sixth moving plate is connected between the third lifting cylinder and the third robotic arm, and the sixth moving plate is movably connected to the receiving guide rail.

10. The stator support and core assembly equipment according to claim 9, characterized in that: The feeding assembly includes a waste collection box and a feeding conveyor belt arranged side by side; one end of the feeding conveyor belt is provided with a blister tray material rack, and both ends of the blister tray material rack are respectively provided with material release claws for releasing the blister tray; the other end of the feeding conveyor belt is provided with a feeding lifting assembly, which includes a feeding electric slide and a material support plate; the feeding electric slide is located inside the frame, the material support plate is movably mounted on the feeding electric slide, and the material support plate is located at one end of the feeding conveyor belt; the middle section of the feeding conveyor belt is provided with clamping plates at both ends for fixing the two ends of the blister tray; a clamping cylinder is provided between the clamping plates and the middle section of the feeding conveyor belt to drive them closer to or away from the side of the blister tray.

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