Special iron remover for repeated recovery mine
By designing a reusable iron separator for mining with a cleaning and cooling mechanism, the problem of frequent shutdowns required by traditional iron separators has been solved, achieving efficient cleaning and safe continuous production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WEIFANG TELI MECHANICAL EQUIP CO LTD
- Filing Date
- 2025-08-28
- Publication Date
- 2026-07-28
AI Technical Summary
Traditional magnetic iron separators require frequent shutdowns when cleaning iron impurities, affecting mine production efficiency and equipment safety, and cannot operate continuously.
A recyclable iron separator for mining has been designed, comprising a cleaning mechanism and a cooling mechanism. The cleaning mechanism uses a drive component to drive a brush column to remove iron impurities, and a conveyor component to cool the equipment, thus avoiding manual cleaning and overheating.
It eliminates the need for manual disassembly and cleaning, improves iron removal efficiency, extends equipment lifespan, and ensures equipment safety and production continuity.
Smart Images
Figure CN224558961U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mining equipment technology, and in particular to a recyclable iron separator specifically designed for mining. Background Technology
[0002] Iron impurities are commonly found in ore during mining and subsequent processing. When ore containing iron enters crushing and grinding equipment, the high strength of iron components can damage the equipment's liners, cause hydraulic system malfunctions, and lead to equipment shutdown due to iron contamination, severely disrupting normal mine production. Therefore, iron separators are necessary to remove iron from mined minerals.
[0003] Currently, traditional iron removal methods mainly include magnetic attraction and manual inspection. Magnetic iron separators can effectively remove iron parts, but they quickly reach full capacity while adsorbing iron impurities, making continuous operation impossible. Regular cleaning by workers is required, which disrupts normal mining production processes, leading to frequent production line shutdowns and severely impacting ore processing efficiency and production progress. Utility Model Content
[0004] The purpose of this invention is to propose a recyclable iron separator specifically for mining, in order to solve the aforementioned technical problems.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a recyclable iron separator for mining, comprising an iron separator and a cleaning mechanism; the cleaning mechanism comprises a fixed column, a first connecting column, a rotating column, an adjusting block, a fixed block, a clamping plate, a second connecting column, a brushing column, and a driving component; the fixed column is fixed to the iron separator, the first connecting column is installed on the fixed column, the rotating column is installed on the first connecting column, the adjusting block is fixed to the rotating column, the fixed block is installed on the bottom wall of the rotating column, the clamping plate is fixed to the outer wall of the first connecting column, the second connecting column is installed on the outer wall of the rotating column, the brushing column is installed on the outer wall of the second connecting column, and the driving component is installed on the second connecting column, with the brushing column connected to the output end of the driving component.
[0006] Preferably, the outer wall of the iron separator is provided with a cooling mechanism; the cooling mechanism includes a connecting plate, a conveying component, a water tank, a water supply pipe, a sealing ring, and a connecting pipe; the connecting plate is installed on the iron separator, the conveying component is installed on the outer wall of the connecting plate, the water tank is installed on the iron separator, the two ends of the water supply pipe are respectively connected to the conveying component and the connecting pipe, the sealing ring is sleeved on the outer wall of the water supply pipe, and the connecting pipe is sleeved on the outside of the iron separator.
[0007] Preferably, the iron remover is equipped with an adjusting element.
[0008] Preferably, the iron remover is equipped with a baffle.
[0009] Preferably, an anti-slip mat is installed on the outer wall of the ironware.
[0010] Preferably, the outer wall of the ironware is fitted with a protective plate.
[0011] Preferably, a flange is fitted on the outer wall of the connecting pipe.
[0012] Compared with the prior art, this utility model has the following beneficial effects: The design of the cleaning mechanism allows the drive component to drive the brush column to clean the iron separator after use, removing iron impurities adsorbed on it. This avoids the need for manual disassembly and cleaning of traditional iron separators, reducing labor costs and improving iron removal efficiency. The rotating column design allows the brush column to handle iron impurities of different sizes, and the distance between the cleaning mechanism and the magnet can be adjusted according to requirements. The design of the fixing block and the clamping plate also makes the device more reasonable, limiting the rotation angle of the cleaning mechanism and preventing collisions between the mechanism and the adjusting component. Simultaneously, a cooling mechanism is designed, which transports cooling water from the water tank to the connecting pipe via a conveyor to cool the iron separator. This prevents the iron separator from overheating due to prolonged operation, avoids the coil from overheating due to prolonged energization affecting magnetic field performance and equipment safety, and extends the service life of the iron separator. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the cleaning mechanism in this utility model; Figure 3 This is a schematic diagram of the cooling mechanism in this utility model; Figure 4 This is a front view structural diagram of the present invention.
[0014] Reference numerals: 1. Iron remover; 2. Cleaning mechanism; 21. Fixed column; 22. First connecting column; 23. Rotating column; 24. Adjusting block; 25. Fixed block; 26. Clamping plate; 27. Second connecting column; 28. Brushing column; 29. Driving component; 3. Cooling mechanism; 31. Connecting plate; 32. Conveying component; 33. Water tank; 34. Water supply pipe; 35. Sealing ring; 36. Connecting pipe; 4. Adjusting component; 5. Baffle; 6. Anti-slip pad; 7. Protective plate; 8. Flange. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the embodiments described are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0016] like Figures 1-4 As shown, the present invention proposes a recyclable iron remover for mining, comprising an iron remover 1 and a cleaning mechanism 2.
[0017] The cleaning mechanism 2 includes a fixed column 21, a first connecting column 22, a rotating column 23, an adjusting block 24, a fixing block 25, a clamping plate 26, a second connecting column 27, a brushing column 28, and a driving component 29.
[0018] The fixed column 21 is fixed to the iron separator 1. The first connecting column 22 is installed on the fixed column 21, the rotating column 23 is installed on the first connecting column 22, the adjusting block 24 is fixed on the rotating column 23, the fixed block 25 is installed on the bottom wall of the rotating column 23, the clamping plate 26 is fixed on the outer wall of the first connecting column 22, the second connecting column 27 is installed on the outer wall of the rotating column 23, the brushing column 28 is installed on the outer wall of the second connecting column 27, and the driving component 29 is installed on the second connecting column 27, with the brushing column 28 connected to the output end of the driving component 29. In this embodiment, the driving component 29 is a motor, which can drive the brushing column 28 connected to its output end to rotate and clean the iron separator 1.
[0019] Specifically, after the magnetic separator 1 finishes operating, the magnets on the magnetic separator 1 can be cleaned by the cleaning structure 2. The first connecting column 22 on the fixed column 21 is connected to the rotating column 23. The rotating column 23 can rotate to adjust the position of the brushing column 28. The rotating column 23 is adjusted by the adjusting block 24. The fixed block 25 and the clamping plate 26 can limit the rotation of the rotating column to prevent the cleaning mechanism 2 from colliding with the adjusting part 4 due to excessive rotation. The second connecting column 27 is connected to the brushing column 28 and the driving part 29. When the operator starts the driving part 29, the driving part 29 drives the brushing column 28 to rotate. The brushing column 28 brushes and cleans the iron impurities on the magnetic separator 1, brushing the iron impurities off the magnetic separator 1.
[0020] In one embodiment of this application, such as Figure 1 and Figure 4 As shown, a cooling mechanism 3 is provided on the outer wall of the iron separator 1. The cooling mechanism 3 includes a connecting plate 31, a conveying component 32, a water tank 33, a water supply pipe 34, a sealing ring 35, and a connecting pipe 36. The connecting plate 31 is mounted on the iron separator 1, the conveying component 32 is mounted on the outer wall of the connecting plate 31, the water tank 33 is mounted on the iron separator 1, the two ends of the water supply pipe 34 are connected to the conveying component 32 and the connecting pipe 36 respectively, the sealing ring 35 is sleeved on the outer wall of the water supply pipe 34, and the connecting pipe 36 is sleeved on the outside of the iron separator 1. In this embodiment, the conveying component 32 is a water pump, which draws water from the water tank 33 and, after cooling, delivers it to the connecting pipe 36 to cool the iron separator 1.
[0021] After the iron separator 1 has been running for a period of time, the internal temperature of the iron separator 1 may rise. The conveying component 32 on the outer wall of the connecting plate 31 can draw the cooling water in the water tank 33 and deliver the cooling water to the connecting pipe 36 through the water supply pipe 34. The connecting pipe 36 is sleeved on the outer wall of the entire iron separator 1 and cools the iron separator 1 with the cooling water inside. The sealing ring 35 can prevent dust and other particles from entering the device and affecting the service life of the device.
[0022] In one embodiment of this application, such as Figure 1 and Figure 4 As shown, an adjusting component 4 is installed on the iron separator 1. In this embodiment, the adjusting component 4 is an electric slide table, which can precisely adjust the position of the magnet to handle iron impurities of different sizes. When the iron separator 1 is running, the height of the magnet can be precisely adjusted using the adjusting component 4 to handle different situations, increasing the applicability of the device.
[0023] In one embodiment of this application, such as Figure 1 and Figure 4 As shown, a baffle 5 is installed on the iron separator 1. The baffle 5 acts as a barrier to prevent the material on the conveyor belt from shifting and detaching from the conveyor belt during transportation.
[0024] In one embodiment of this application, such as Figure 1 As shown, an anti-slip pad 6 is installed on the outer wall of the magnetic separator 1. The anti-slip pad 6, like the baffle 5, restricts the material on the magnetic separator 1 to prevent the material from shifting and leaving the conveyor belt.
[0025] In one embodiment of this application, such as Figure 1 and Figure 4 As shown, a protective plate 7 is installed on the outer wall of the iron remover 1. The protective plate 7 protects the connecting pipe in the cooling mechanism 3, preventing the connecting pipe 36 from being broken or damaged by external impacts, thus increasing the safety of the device.
[0026] In one embodiment of this application, such as Figure 1 and Figure 4 As shown, a flange 8 is fitted onto the outer wall of the connecting pipe 36. The flange 8 fitted onto the outer wall of the connecting pipe 36 makes the connection between the connecting pipes more stable, increasing the safety and service life of the device.
[0027] The working principle of this utility model is as follows: After the iron separator 1 finishes operation, the magnets on the iron separator 1 can be cleaned by the cleaning structure 2. The first connecting column 22 on the fixed column 21 is connected to the rotating column 23. The rotating column 23 can rotate to adjust the position of the brushing column 28. The rotating column 23 is adjusted by the adjusting block 24. The fixed block 25 and the clamping plate 26 can limit the rotation of the rotating column to prevent the cleaning mechanism 2 from colliding with the adjusting part 4 due to excessive rotation. The second connecting column 27 connects the brushing column 28 and the driving part 29. When the operator starts the driving part 29, the driving part 29 drives the brushing column. 28 rotates, and the brushing column 28 brushes and cleans the iron impurities on the iron separator 1, brushing the iron impurities off the iron separator 1. Similarly, after the iron separator 1 has been working for a period of time, the internal temperature of the iron separator 1 may rise. The conveying component 32 on the outer wall of the connecting plate 31 can draw the cooling water in the water tank 33 and deliver the cooling water to the connecting pipe 36 through the water supply pipe 34. The connecting pipe 36 is sleeved on the outer wall of the entire iron separator 1 and cools the iron separator 1 through the cooling water inside. The sealing ring 35 can prevent dust and other particles from entering the device and affecting the service life of the device.
[0028] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A recyclable iron separator specifically designed for mining, characterized in that: The device includes a magnetic separator (1) and a cleaning mechanism (2); the cleaning mechanism (2) includes a fixed column (21), a first connecting column (22), a rotating column (23), an adjusting block (24), a fixing block (25), a clamping plate (26), a second connecting column (27), a brushing column (28), and a driving component (29); the fixed column (21) is fixed to the magnetic separator (1), the first connecting column (22) is mounted on the fixed column (21), and the rotating column (23) is mounted on the first connecting column (22). The adjusting block (24) is fixed on the rotating column (23), the fixing block (25) is installed on the bottom wall of the rotating column (23), the clamping plate (26) is fixed on the outer wall of the first connecting column (22), the second connecting column (27) is installed on the outer wall of the rotating column (23), the brushing column (28) is installed on the outer wall of the second connecting column (27), the driving member (29) is installed on the second connecting column (27), and the brushing column (28) is connected to the output end of the driving member (29).
2. The iron separator for repeated recycling in mines according to claim 1, characterized in that: The outer wall of the iron separator (1) is provided with a cooling mechanism (3); the cooling mechanism (3) includes a connecting plate (31), a conveying component (32), a water tank (33), a water supply pipe (34), a sealing ring (35), and a connecting pipe (36); the connecting plate (31) is installed on the iron separator (1), the conveying component (32) is installed on the outer wall of the connecting plate (31), the water tank (33) is installed on the iron separator (1), the two ends of the water supply pipe (34) are respectively connected to the conveying component (32) and the connecting pipe (36), the sealing ring (35) is sleeved on the outer wall of the water supply pipe (34), and the connecting pipe (36) is sleeved on the outside of the iron separator (1).
3. The iron separator for repeated recycling in mines according to claim 1, characterized in that: An adjusting element (4) is installed on the iron remover (1).
4. The iron separator for repeated recycling in mines according to claim 1, characterized in that: The iron remover (1) is equipped with a baffle (5).
5. The iron separator for repeated recycling in mines according to claim 1, characterized in that: The outer wall of the iron remover (1) is equipped with an anti-slip pad (6).
6. The iron separator for repeated recycling in mines according to claim 1, characterized in that: The outer wall of the iron remover (1) is fitted with a protective plate (7).
7. The iron separator for repeated recycling in mines according to claim 2, characterized in that: A flange (8) is fitted on the outer wall of the connecting pipe (36).