A carton unscrambler

Abstract

The utility model discloses a kind of packing box sorting machine, the packing box sorting machine simple structure, design cost is low, through the collaborative working mechanism of design synchronous belt transmission system and sliding guide rail pushing mechanism, realize from messy loading to accurate sorting whole-process automation operation, with efficient transmission, continuous pushing, the automatic sorting equipment of self-adapting sorting function.Practical new type includes transmission component and pushing component, and several products are arranged neatly and limit cooperation in transmission component, and pushing component includes sliding guide rail component, sliding guide rail component pushes pushing component and moves along product advancing direction, and pushing component pushes product and enters next station and separates transmission component.The utility model is applied to the technical field of automatic sorting machinery.

Description

Technical Field

[0001] This utility model is applied to the field of automated material handling machinery, and in particular to a packaging box material handling machine. Background Technology

[0002] In the field of automated packaging box production, with the continuous improvement of consumer market requirements for product packaging efficiency and quality, traditional manual material handling methods can no longer meet the needs of modern production. Existing packaging box material handling equipment generally suffers from the following technical bottlenecks: In the material transfer stage, conventional conveying devices can only achieve linear conveying and lack the function of automatically separating randomly stacked products, which leads to the accumulation and misalignment of products during the conveying process, requiring manual intervention and adjustment; In the design of the pushing mechanism, traditional reciprocating pushing devices require the conveying mechanism to stop and wait when the pushing action is completed, and the pushing device must reset and wait after the action is completed, forming an intermittent working mode of "transportation pause - push - retraction - transport continue - push again". This non-continuous operation mode seriously restricts the overall operating efficiency of the equipment.

[0003] To address the aforementioned technical pain points, the industry has attempted improvements such as adding sensor detection and optimizing mechanical structures, but these methods generally result in increased equipment complexity and higher maintenance costs. Therefore, to overcome the shortcomings of the aforementioned packaging box sorting equipment, it would be beneficial to develop a new type of packaging box sorting machine. This machine would have a simple structure, low design cost, and, through the collaborative working mechanism of a synchronous belt transmission system and a sliding guide rail pushing mechanism, achieve fully automated operation from haphazard feeding to precise sorting. It would be an automated sorting equipment with efficient transmission, continuous pushing, and adaptive sorting functions. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, this utility model provides a packaging box sorting machine. This packaging box sorting machine has a simple structure and low design cost. By designing a synchronous belt transmission system and a sliding guide rail pushing mechanism to work together, it realizes the fully automated operation from messy feeding to precise sorting. It is an automated sorting equipment with efficient transmission, continuous pushing and adaptive sorting functions.

[0005] The technical solution adopted by this utility model to solve its technical problem is: This utility model provides a packaging box sorting machine, including a conveying component and a pushing component. The conveying component is used to convey products, and the pushing component includes a sliding guide rail component. The sliding guide rail component is used to drive the pushing component to move in the conveying direction of the conveying component. The pushing component is used to push the product away from the conveying component and into the next station.

[0006] As described above, the packaging box sorting machine further includes a feeding component and a sorting component. The feeding component is connected to and cooperates with the transmission component. Several products are limited by the feeding component and the transmission component. The sorting component is connected to and cooperates with the pushing component. Several products are limited by the sorting component.

[0007] As described above, in a packaging box feeding machine, the transmission component includes a first drive component and a first synchronous belt component. The first synchronous belt component is provided with a plurality of material grids, which are matched with the product limiting mechanism. The first drive component drives the first synchronous belt component to move the plurality of products.

[0008] As described above, in a packaging box feeding machine, the feeding assembly further includes a first limiting frame, a second driving component, a second synchronous belt component, a first lifting cylinder, a first push plate, and a guide tray. The second driving component, the second synchronous belt component, and the guide tray are mounted on the first limiting frame. The working end of the second driving component is connected and cooperates with the second synchronous belt component. The first lifting cylinder is connected and cooperates with the second synchronous belt component. The first push plate is limited and cooperates with the movable end of the first lifting cylinder. The first push plate is used to push the plurality of products to slide and cooperate within the guide tray.

[0009] As described above, in a packaging box feeding machine, the feeding assembly includes a frame, a conveyor belt, a third drive component, and a material aligning frame. The conveyor belt, the third drive component, and the material aligning frame are all limited and fitted on the frame. The third drive component drives the conveyor belt, and a plurality of products are limited and fitted on the conveyor belt. The conveyor belt is used to transport the products to the conveying assembly, and the material aligning frame is limited and fitted on both sides of the products.

[0010] As described above, a packaging box sorting machine includes a sorting assembly comprising a second limiting frame, a fourth driving component, a third synchronous belt component, a second lifting cylinder, a second push plate, and a sorting tray. The fourth driving component and the third synchronous belt component are mounted on the second limiting frame. The working end of the fourth driving component is connected to the third synchronous belt component. The second lifting cylinder is connected to the third synchronous belt component. The second push plate is limited and fitted on the movable end of the second lifting cylinder. The second push plate pushes the plurality of products to slide and fit within the sorting tray.

[0011] As described above, in a packaging box feeding machine, both the pushing component and the feeding component are equipped with cable chains, and several cables on the pushing component and the feeding component are limited and fitted within the cable chains.

[0012] As described above, in a packaging box sorting machine, the material straightening frame includes a shrink base, a lifting guide rod, a horizontal guide rod, and a product baffle. The shrink base is limited and fitted on the machine frame, the lifting guide rod is limited and fitted on the shrink base, the horizontal guide rod is limited and fitted on the lifting guide rod, and the product baffle is connected to one end of the horizontal guide rod.

[0013] As described above, in a packaging box sorting machine, the sorting tray is evenly provided with several guide baffles of different lengths and at least one guide block. The guide baffles of different lengths are symmetrically distributed, and the length of the guide baffles gradually increases from the inside to the outside.

[0014] In the packaging box feeding machine described above, the guide block has a Y-shaped top-view orthographic projection.

[0015] The beneficial effects of this utility model are: the transmission component plays a role in transmitting several products, and also plays a role in separating, arranging and transporting several products evenly; the sliding guide rail component plays a role in supporting and sliding limiting the pushing component, so that the pushing component moves back and forth along the product transport direction, so that there is relative movement between the pushing component and the products on the transmission component, which makes it convenient for the pushing component to push the products away from the transmission component. This design eliminates the need to stop the pushing component and then push it again, reducing the operation process and improving work efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a structural view of the present invention; Figure 2 This is a structural view of the transmission component; Figure 3 This is a structural view of the pusher assembly; Figure 4 This is a structural view of the feeding assembly; Figure 5 This is a structural view of the material handling assembly; Figure 6 This is a structural view of the material straightening frame; Figure 7 This is a structural view of the material handling tray. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figure 1 and Figure 7 As shown, in this embodiment, the present invention includes a transmission component 1 and a pushing component 2. The transmission component 1 is used to transmit products, and the pushing component 2 includes a sliding guide rail component 20. The sliding guide rail component 20 is used to drive the pushing component 2 to move in the transmission direction of the transmission component 1. The pushing component 2 is used to push the product away from the transmission component 1 and into the next work station. Therefore, the transmission component 1 transmits several products and also separates and evenly arranges and transports several disordered products. The sliding guide rail component 20 provides support and sliding limit for the pushing component 2, allowing the pushing component 2 to move along the transmission direction of the transmission component 1. This relative movement facilitates the pushing component 2 in pushing the product away from the transmission component 1 without stopping the pushing component 2, reducing the number of steps and improving work efficiency.

[0021] Furthermore, in this embodiment, the product packaging and sorting machine further includes a feeding component 3 and a sorting component 4. The feeding component 3 is connected to the transmission component 1, and several products are positioned and controlled by the feeding component 3 and the transmission component 1. The sorting component 4 is connected to the pushing component 2, and several products are positioned and controlled by the sorting component 4. Thus, the feeding component 3 is connected to one end of the transmission component 1, and the feeding component 3 serves to feed and transfer materials to the transmission component 1. The sorting component 4 cooperates with the pushing component 2, and the pushing component 2 pushes the products away from the transmission component 1 and into the sorting component 4. The sorting component 4 then groups several products together for packaging.

[0022] Furthermore, in this embodiment, the transmission component 1 includes a first drive component 10 and a first synchronous belt component 11. The first synchronous belt component 11 is provided with a plurality of material grids, which cooperate with the product positioning. The first drive component 10 drives the first synchronous belt component 11 to move the plurality of products. Therefore, the first drive component 10 provides driving force to the first synchronous belt component 11, the first synchronous belt component 11 supports the plurality of material grids, and the material grids accommodate, separate, position, and transport the products.

[0023] Furthermore, in this embodiment, the pushing assembly 2 further includes a first limiting frame 21, a second driving component 22, a second synchronous belt component 23, a first lifting cylinder 24, a first push plate 25, and a guide tray 26. The second driving component 22, the second synchronous belt component, and the guide tray 26 are mounted on the first limiting frame 21. The working end of the second driving component 22 is connected and cooperates with the second synchronous belt component 23. The first lifting cylinder 24 is connected and cooperates with the second synchronous belt component 23. The first push plate 25 is limited and cooperates with the movable end of the first lifting cylinder 24. The first push plate 25 is used to push the plurality of products to slide and cooperate within the guide tray 26. Therefore, the first limiting frame 21 provides support and limitation for the third driving component 22, the second synchronous belt component 23, and the guide tray 26. The third driving component 22 provides driving force to the second synchronous belt component 23, which in turn drives the first lifting cylinder 24 to move horizontally. The first lifting cylinder 24 connects and fixes the first push plate 25, and also drives the first push plate 25 to move up and down. The first push plate 25 pushes the product into the guide tray 26, which provides support, limitation, and guidance for the product.

[0024] Furthermore, in this embodiment, the feeding assembly 3 includes a frame 30, a conveyor belt 31, a third drive component 32, and a material alignment frame 33. The conveyor belt 31, the third drive component 32, and the material alignment frame 33 are all positioned and fitted on the frame 30. The third drive component 32 drives the conveyor belt 31, and several products are positioned and fitted on the conveyor belt 31. The material alignment frame 33 is positioned and fitted on both sides of the products. Thus, the frame 30 provides support and positioning for the conveyor belt 31, the third drive component 32, and the material alignment frame 33. The third drive component 32 provides driving force to the conveyor belt 31, enabling it to transport several products. The material alignment frame 33 adjusts the posture of the products, facilitating their entry into the pushing assembly 2.

[0025] Furthermore, in this embodiment, the material handling assembly 4 includes a second limiting frame 40, a fourth driving component 41, a third synchronous belt component 42, a second lifting cylinder 43, a second push plate 44, and a material handling tray 45. The fourth driving component 41 and the third synchronous belt component 42 are mounted on the second limiting frame 40. The working end of the fourth driving component 41 is connected and cooperates with the third synchronous belt component 42. The second lifting cylinder 43 is connected and cooperates with the third synchronous belt component 42. The second push plate 44 is limited and cooperates with the movable end of the second lifting cylinder 43. The second push plate 44 is used to push the plurality of products to slide and cooperate in the material handling tray 45. Therefore, the second limiting frame 40 provides support and limitation for the fourth driving component 41, the third synchronous belt component 42, and the material handling tray 45. The fourth driving component 41 provides driving force to the third synchronous belt component 42, which in turn drives the second lifting cylinder 43 to move horizontally. The second lifting cylinder 43 connects and fixes the second push plate 44. Simultaneously, the second lifting cylinder 43 can also drive the second push plate 44 to move up and down. The second push plate 44 pushes the product into the material handling tray 45, which provides support, limitation, and packaging guidance for the product.

[0026] Furthermore, in this embodiment, both the pushing component 2 and the sorting component 4 are equipped with cable chains, and several cables on the pushing component 2 and the sorting component 4 are limited and fitted within the cable chains. Thus, the separating component 2 and the sorting component 4 respectively provide support and limit the cable chains, which in turn protect various pipelines, thereby improving the stability of the equipment. Simultaneously, they simplify installation and maintenance, reducing maintenance costs.

[0027] Furthermore, in this embodiment, the material straightening frame 33 includes a shrinkable base 330, a lifting guide rod 331, a horizontal guide rod 332, and a product baffle 333. The shrinkable base 330 is limited and fitted on the frame 30, the lifting guide rod 331 is limited and fitted on the shrinkable base 330, the horizontal guide rod 332 is limited and fitted on the lifting guide rod 331, and the product baffle 333 is connected and fitted to one end of the horizontal guide rod 332. Therefore, the retractable base 330 provides support and limits the lifting guide rod 331, the lifting guide rod 331 provides support and limits the horizontal guide rod 332, the lifting guide rod 331 drives the horizontal guide rod 332 and the product baffle 333 to move up and down, the horizontal guide rod 332 connects and fixes the product baffle 333, and at the same time, the horizontal guide rod 332 can also adjust the horizontal distance of the product baffle 333, and the product baffle 333 helps to straighten and limit the product.

[0028] Furthermore, in this embodiment, the material handling tray 45 is uniformly provided with a plurality of guide baffles 450 of varying lengths and at least one guide block 451. The guide baffles 450 of varying lengths are symmetrically distributed, and their lengths gradually increase from the inside to the outside. Thus, the material handling tray 45 provides support and fixation for the guide baffles 450 and guide blocks 451 of varying lengths. The guide baffles 450 of varying lengths are symmetrically distributed, and their lengths gradually increase from the inside to the outside. Several products are packaged into two groups of products from the center outwards via the guide blocks 451. The guide baffles 450 guide the movement of the products, and the guide blocks 451 guide the packaging of the products.

[0029] Furthermore, in this embodiment, the top-view orthographic projection of the guide block 451 is Y-shaped. Thus, the guide block 451 is positioned in the center of the material handling tray 45, and the guide baffles 450 of varying lengths are symmetrically distributed, with their lengths gradually increasing from the inside to the outside. Several products are packaged into two groups of products by passing through the guide block 451 from the center outwards.

[0030] The working principle of this utility model is as follows: Several packaged products are first positioned and fitted onto the feeding component 3. The conveyor belt 31 carries the products for feeding. The material straightening frame 33 straightens the products to facilitate their entry into the transmission component 1. The transmission component 1 neatly arranges the products and transports them to the front of the pushing component 2. The pushing component 2 moves with the products under the drive of the sliding guide rail component 20. The pushing component 2 pushes the products out of the transmission component 1 and into the guide tray 26. The sorting component 4 pushes the products positioned on the guide tray 26 into the sorting tray 45. The sorting tray 45 holds the products together for packaging.

[0031] It should be understood that the terms "first," "second," etc., are used in this utility model to describe various information, but this information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this utility model, "first" information can also be referred to as "second" information, and similarly, "second" information can also be referred to as "first" information. In addition, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] The above embodiments do not limit the scope of protection of this utility model. All equivalent modifications and variations made by those skilled in the art without departing from the overall concept of this utility model shall still fall within the scope of this utility model.

Claims

1. A packaging box feeding machine, characterized in that, It includes a transmission component (1) and a pusher component (2). The transmission component (1) is used to transmit products. The pusher component (2) includes a sliding guide rail component (20). The sliding guide rail component (20) is used to drive the pusher component (2) to move in the transmission direction of the transmission component (1). The pusher component (2) is used to push the product away from the transmission component (1) and into the next station.

2. The packaging box sorting machine according to claim 1, characterized in that, The product packaging and sorting machine also includes a feeding component (3) and a sorting component (4). The feeding component (3) is connected to the transmission component (1). Several products are limited by the feeding component (3) and the transmission component (1). The sorting component (4) is connected to the pushing component (2). Several products are limited by the sorting component (4).

3. The packaging box sorting machine according to claim 1, characterized in that, The transmission component (1) includes a first drive component (10) and a first synchronous belt component (11). The first synchronous belt component (11) is provided with a plurality of material grids. The material grids are matched with the product limiting position. The first drive component (10) drives the first synchronous belt component (11) to move the plurality of products.

4. A packaging box sorting machine according to claim 1, characterized in that, The pushing assembly (2) further includes a first limiting frame (21), a second driving component (22), a second synchronous belt component (23), a first lifting cylinder (24), a first push plate (25), and a guide tray (26). The second driving component (22), the second synchronous belt component, and the guide tray (26) are mounted on the first limiting frame (21). The working end of the second driving component (22) is connected and cooperates with the second synchronous belt component (23). The first lifting cylinder (24) is connected and cooperates with the second synchronous belt component (23). The first push plate (25) is limited and cooperates with the movable end of the first lifting cylinder (24). The first push plate (25) is used to push several products to slide and cooperate in the guide tray (26).

5. A packaging box sorting machine according to claim 2, characterized in that, The feeding assembly (3) includes a frame (30), a conveyor belt (31), a third drive component (32), and a material alignment frame (33). The conveyor belt (31), the third drive component (32), and the material alignment frame (33) are all positioned and fitted on the frame (30). The third drive component (32) drives the conveyor belt (31). Several products are positioned and fitted on the conveyor belt (31). The conveyor belt (31) is used to transport the products to the conveying assembly (1). The material alignment frame (33) is positioned and fitted on both sides of the products.

6. A packaging box sorting machine according to claim 2, characterized in that, The material handling assembly (4) includes a second limiting frame (40), a fourth driving component (41), a third synchronous belt component (42), a second lifting cylinder (43), a second push plate (44), and a material handling tray (45). The fourth driving component (41) and the third synchronous belt component (42) are mounted on the second limiting frame (40). The working end of the fourth driving component (41) is connected and cooperates with the third synchronous belt component (42). The second lifting cylinder (43) is connected and cooperates with the third synchronous belt component (42). The second push plate (44) is limited and cooperates with the movable end of the second lifting cylinder (43). The second push plate (44) is used to push the plurality of products to slide and cooperate in the material handling tray (45).

7. A packaging box sorting machine according to claim 2, characterized in that, The pusher assembly (2) and the feeder assembly (4) are provided with drag chains, and a number of cables on the pusher assembly (2) and the feeder assembly (4) are limited and matched within the drag chains.

8. A packaging box sorting machine according to claim 5, characterized in that, The material straightening frame (33) includes a shrink base (330), a lifting guide rod (331), a horizontal guide rod (332), and a product baffle (333). The shrink base (330) is limited and fitted on the frame (30), the lifting guide rod (331) is limited and fitted on the shrink base (330), the horizontal guide rod (332) is limited and fitted on the lifting guide rod (331), and the product baffle (333) is connected and fitted to one end of the horizontal guide rod (332).

9. A packaging box sorting machine according to claim 6, characterized in that, The material handling tray (45) is uniformly provided with several guide baffles (450) of different lengths and at least one guide block (451). The guide baffles (450) of different lengths are symmetrically distributed, and the length of the guide baffles (450) gradually increases from the inside to the outside.

10. A packaging box sorting machine according to claim 9, characterized in that, The top-view orthographic projection of the guide block (451) is Y-shaped.

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