Low clinker consumption high strength cement superfine ash mixing device
By designing a low-clinker-consumption, high-strength cement ultrafine ash admixture device, and utilizing the secondary grinding of the crushing plate and screen disc, as well as the spray nozzle of the suction pump, the problems of incomplete dispersion and uneven spraying of ultrafine powder are solved, achieving efficient material mixing and uniform spraying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUAIBEI MINING XIANGSHAN CEMENT CO LTD
- Filing Date
- 2025-06-23
- Publication Date
- 2026-08-04
AI Technical Summary
Existing cement mixing equipment has difficulty in thoroughly dispersing and uniformly adding ultrafine powder materials, resulting in tangled blocky structures that are difficult to break up and uneven spraying.
A low-clinker-consumption, high-strength cement ultrafine ash admixture device was designed, comprising a shell, a drive motor, a crushing shaft, a sieve disc, and a material suction assembly. Through secondary grinding by the crushing plate and sieve disc, combined with the uniform spraying by the material suction pump and the nozzle, the material is thoroughly dispersed and uniformly added.
It achieves thorough dispersion and uniform spraying of ultrafine ash, improves mixing efficiency, and reduces the size and manufacturing cost of the device.
Smart Images

Figure CN224586022U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cement processing equipment, and more specifically, to a device for adding ultrafine ash to high-strength cement with low clinker consumption. Background Technology
[0002] Concrete is a primary material in modern construction, and its composition is quite complex, containing some ultrafine powdery structures. These ultrafine powdery structures generally need to be incorporated before final batching. Current mixing structures are mostly designed for normal-sized materials; using them to incorporate ultrafine materials results in insufficient dispersion, and the resulting clumps of ultrafine material are small and difficult to break up by existing mixing structures. Furthermore, uneven spraying occurs when adding the concrete to the production equipment, thus requiring improvements to the current equipment. Summary of the Invention
[0003] The purpose of this application is to provide a low clinker consumption, high-strength cement ultrafine ash admixture device that can solve the above-mentioned technical problems.
[0004] This application provides a low clinker consumption, high-strength cement ultrafine ash admixture device, including a shell, a drive motor, a crushing shaft, a first crushing plate, a first screen, a second crushing plate, a second screen, and a material suction assembly. The upper end of the shell is provided with a feed hopper, and the lower end of the shell is provided with a discharge pipe. The material suction assembly includes a suction pipe, a suction pump body, and a nozzle. The first screen and the second screen are fixedly installed inside the shell from top to bottom. One end of the crushing shaft extends into the shell. The first crushing plate is installed on the upper end of the first screen, and the second crushing plate is installed on the upper end of the second screen. The drive motor is installed outside the shell and drives the first and second crushing plates to rotate via the crushing shaft. One end of the suction pipe is connected to the discharge pipe, and the other end of the suction pipe is connected to the nozzle. The suction pump body is installed on the suction pipe.
[0005] Preferably, a first corrugated grinding block is provided at the lower end of the first crushing plate and the lower end of the second crushing plate, and a second corrugated grinding block is provided at the upper end of the first sieve plate and the upper end of the second sieve plate, and the first corrugated grinding block and the second corrugated grinding block are used in conjunction.
[0006] Preferably, bearings are provided between the crushing shaft and the housing, between the crushing shaft and the first screen plate, and between the crushing shaft and the second screen plate.
[0007] Preferably, the lower end of the housing is retractable.
[0008] Preferably, the crushing shaft is detachably connected to the first crushing plate and the second crushing plate in a limiting manner.
[0009] Preferably, the first crushing plate and the second crushing plate are arranged in a long strip shape, and the width of the first crushing plate and the width of the second crushing plate are 3-5cm.
[0010] Preferably, both the first crushing plate and the second crushing plate are made of metal, and counterweights are provided inside both the first crushing plate and the second crushing plate.
[0011] The beneficial effects of this utility model are:
[0012] This utility model provides a low clinker consumption, high-strength cement ultrafine ash admixture device, comprising a shell, a drive motor, a crushing shaft, a first crushing plate, a first screen disc, a second crushing plate, a second screen disc, and a material suction assembly. The upper end of the shell is provided with a feed hopper, and the lower end of the shell is provided with a discharge pipe. The material suction assembly includes a suction pipe, a suction pump body, and a nozzle. The first screen disc and the second screen disc are fixedly installed inside the shell from top to bottom. One end of the crushing shaft extends into the shell. The first crushing plate is installed on the upper end of the first screen disc, and the second crushing plate is installed on the upper end of the second screen disc. The drive motor is installed outside the shell, and the drive motor is connected to the upper end of the screen disc via a drive motor. The crushing shaft drives the first crushing plate and the second crushing plate to rotate. One end of the suction pipe is connected to the discharge pipe, and the other end of the suction pipe is connected to the spray nozzle. The suction pump body is installed on the suction pipe. In use, cement material is added into the feed hopper and enters the housing. Through secondary grinding by the first crushing plate and the first screen, and the second crushing plate and the second screen, fine ash that meets the particle size requirement enters the discharge pipe. Then, through the suction body, the fine ash is sucked into the suction pipe and evenly sprayed out from the spray nozzle to the next processing position. This utility model performs secondary grinding, has a reasonable structural design, small size, and low manufacturing cost. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a partially enlarged view of the present invention.
[0016] The reference numerals in the attached figures are as follows:
[0017] 1. Housing; 2. Drive motor; 3. Crushing shaft; 4. First crushing plate; 5. First screen plate; 6. Second crushing plate; 7. Second screen plate; 8. Suction assembly; 9. Feed hopper; 10. Discharge pipe; 11. Suction pipe; 12. Suction pump body; 13. Nozzle; 14. First corrugated grinding block; 15. Second corrugated grinding block; 16. Counterweight. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0021] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0022] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0023] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0024] like Figure 1-2 As shown, a low-clinker-consumption, high-strength cement ultrafine ash admixture device includes a shell 1, a drive motor 2, a crushing shaft 3, a first crushing plate 4, a first screen 5, a second crushing plate 6, a second screen 7, and a suction assembly 8. The upper end of the shell 1 is provided with a feed hopper 9, and the lower end of the shell 1 is provided with a discharge pipe 10. The suction assembly 8 includes a suction pipe 11, a suction pump body 12, and a nozzle 13. The first screen 5 and the second screen 7 are fixedly installed inside the shell 1 from top to bottom. One end of the crushing shaft 3 extends into the shell 1. The first crushing plate 4 is installed on the upper end of the first screen 5, and the second crushing plate 6 is installed on the upper end of the second screen 7. The drive motor 2 is installed outside the shell 1, and the drive motor 2 is connected to the upper end of the shell 1 via a drive motor 2. The crushing shaft 3 drives the first crushing plate 4 and the second crushing plate 6 to rotate. One end of the suction pipe 11 is connected to the discharge pipe 10, and the other end of the suction pipe 11 is connected to the spray nozzle 13. The suction pump body 12 is installed on the suction pipe 11. In use, cement material is added into the feed hopper 9 and enters the housing 1. Through secondary grinding by the first crushing plate 4 and the first screen 5, and the second crushing plate 6 and the second screen 7, fine ash that meets the particle size requirement enters the discharge pipe 10. Then, through the suction body, the fine ash is sucked into the suction pipe 11 and evenly sprayed out from the spray nozzle 13 to the next processing position. This utility model performs secondary grinding, has a reasonable structural design, small size, and low manufacturing cost.
[0025] In this embodiment, a first corrugated grinding block 14 is provided at the lower end of the first crushing plate 4 and the lower end of the second crushing plate 6, and a second corrugated grinding block 15 is provided at the upper end of the first sieve plate 5 and the upper end of the second sieve plate 7. The first corrugated grinding block 14 and the second corrugated grinding block 15 are used in conjunction. The first corrugated grinding block 14 and the second corrugated grinding block 15 of this utility model can accelerate the grinding of cement materials.
[0026] In this embodiment, bearings are provided between the crushing shaft 3 and the housing 1, between the crushing shaft 3 and the first screen 5, and between the crushing shaft 3 and the second screen 7 to reduce the friction between the components.
[0027] In this embodiment, in order to facilitate the collection of fine ash and allow it to flow into the feed pipe in a concentrated manner, the lower end of the housing 1 is designed to be constricted.
[0028] In this embodiment, the crushing shaft 3 is detachably connected to the first crushing plate 4 and the second crushing plate 6 in a limiting manner. When the first crushing plate 4 or the second crushing plate 6 is damaged, it can be directly replaced.
[0029] In this embodiment, the first crushing plate 4 and the second crushing plate 6 are arranged in a long strip shape. The width of the first crushing plate 4 and the width of the second crushing plate 6 are 3-5cm. The first crushing plate 4 and the second crushing plate 6 are both made of metal. The first crushing plate 4 and the second crushing plate 6 are both provided with counterweights 16. The first crushing plate 4 and the second crushing plate 6 after being counterweighted can provide grinding efficiency.
[0030] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A device for adding ultrafine ash to high-strength cement with low clinker consumption, characterized in that: The device includes a housing, a drive motor, a crushing shaft, a first crushing plate, a first screen, a second crushing plate, a second screen, and a suction assembly. The housing has a feed hopper at its upper end and a discharge pipe at its lower end. The suction assembly includes a suction pipe, a suction pump body, and a nozzle. The first and second screens are fixedly installed inside the housing from top to bottom. One end of the crushing shaft extends into the housing. The first crushing plate is installed on the upper end of the first screen, and the second crushing plate is installed on the upper end of the second screen. The drive motor is installed outside the housing and drives the first and second crushing plates to rotate via the crushing shaft. One end of the suction pipe is connected to the discharge pipe, and the other end is connected to the nozzle. The suction pump body is installed on the suction pipe.
2. The low clinker consumption, high-strength cement ultrafine ash admixture device according to claim 1, characterized in that: The lower ends of the first crushing plate and the second crushing plate are each provided with a first corrugated grinding block, and the upper ends of the first sieve plate and the second sieve plate are each provided with a second corrugated grinding block. The first corrugated grinding block and the second corrugated grinding block are used in conjunction.
3. The low clinker consumption, high-strength cement ultrafine ash admixture device according to claim 1, characterized in that: Bearings are provided between the crushing shaft and the housing, between the crushing shaft and the first sieve plate, and between the crushing shaft and the second sieve plate.
4. The low clinker consumption, high-strength cement ultrafine ash admixture device according to claim 1, characterized in that: The lower end of the shell is designed to be retractable.
5. The low clinker consumption, high-strength cement ultrafine ash admixture device according to claim 1, characterized in that: The crushing shaft is detachably connected to the first crushing plate and the second crushing plate in a limiting manner.
6. The low clinker consumption, high-strength cement ultrafine ash admixture device according to claim 1, characterized in that: The first crushing plate and the second crushing plate are arranged in a long strip shape, and the width of the first crushing plate and the width of the second crushing plate are 3-5cm.
7. The low clinker consumption, high-strength cement ultrafine ash admixture device according to claim 1, characterized in that: Both the first crushing plate and the second crushing plate are made of metal, and counterweights are provided inside the first crushing plate and the second crushing plate.