Forging die preheating device

Abstract

The utility model relates to preheating device technical field of mould, specifically disclose a kind of forging mould preheating device, including preheating box, preheating groove is equipped in the preheating box, electromagnetic induction heating coil is fixedly connected in the preheating groove, support frame is fixedly connected in the preheating groove, conveying assembly is equipped in the preheating box, the conveying assembly is used to convey mould to preheating groove, the outside of conveying assembly is equipped with the support assembly for supporting mould;In the utility model, after placing mould on support assembly, it can be heated by conveying assembly to convey mould to preheating groove, after heating is completed, it can be conveyed to the outside of preheating groove by conveying assembly, convenient and fast, improve efficiency, reduce risk at the same time.

Description

Technical Field

[0001] This utility model relates to the technical field of mold preheating devices, and in particular to a forging mold preheating device. Background Technology

[0002] In modern forging processes, preheating of forging dies is an indispensable and crucial step. Preheating the die before forging effectively reduces thermal stress generated when the die comes into contact with the high-temperature billet, preventing problems such as cracking and deformation due to sudden temperature changes, thus significantly extending the die's service life. Simultaneously, a preheated die allows for smoother flow of the billet during forging, contributing to improved forming quality and dimensional accuracy of the forgings and reducing the defect rate. As the forging industry moves towards automation and efficiency, higher demands are placed on the efficiency and stability of the die preheating process.

[0003] However, most existing forging die preheating devices rely on manual operation, requiring workers to place the heavy dies into the heating equipment. This process not only consumes a lot of manpower and time, reducing production efficiency, but also poses a high safety risk. Utility Model Content

[0004] To address the technical problem that most existing forging die preheating devices rely on manual operation, this utility model provides a forging die preheating device.

[0005] The technical solution adopted by this utility model is: a forging die preheating device, including a preheating box, a preheating groove provided in the preheating box, an electromagnetic induction heating coil fixedly connected in the preheating groove, a support frame fixedly connected in the preheating groove, a conveying component provided in the preheating box, the conveying component being used to convey the die to the preheating groove, and a support component for supporting the die being provided outside the conveying component.

[0006] The present invention is further configured such that the conveying assembly includes a sprocket and a chain, both ends of the preheating box are fixedly connected to a fixed frame, a rotating rod is rotatably connected in the fixed frame, a sprocket is fixedly connected to the outside of the rotating rod, and a chain is sleeved on the outside of the sprocket, wherein the output end of the motor is fixedly connected to the outside of the fixed frame.

[0007] A further feature of this invention is that the support assembly consists of multiple sets of support plates fixedly connected to the outside of the chain, and a fixing plate is fixedly connected to the outside of the support plate.

[0008] A further feature of this invention is that the fixed plate has a bayonet on its exterior, and a limiting plate is engaged in the bayonet.

[0009] A further feature of this invention is that the support plate, the fixing plate, and the limiting plate are all made of high-temperature resistant materials.

[0010] A further feature of this invention is that the preheating box is externally wrapped with polyurethane insulation material.

[0011] A further feature of this invention is that the support frame is provided with multiple sets of through holes, and the through holes are located within the preheating groove.

[0012] The beneficial effects of this utility model are as follows: In this utility model, after the mold is placed on the support component, the mold can be transported to the preheating tank for heating by the conveying component. After heating is completed, the mold can be transported to the outside of the preheating tank by the conveying component. This is convenient and quick, improves efficiency, and reduces risks. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 yes Figure 1 Enlarged structural diagram of region A in the middle; Figure 3 This is a schematic diagram of the preheating box in this utility model; Figure 4 This is a side view structural diagram of the present invention; Figure 5 This is a schematic diagram of the electromagnetic induction heating coil in this utility model.

[0014] The diagram is marked as follows: 1. Preheating box; 2. Preheating tank; 3. Fixing frame; 4. Rotating rod; 5. Sprocket; 6. Chain; 7. Support plate; 8. Fixing plate; 9. Bayonet; 10. Limiting plate; 11. Motor; 12. Electromagnetic induction heating coil; 13. Support frame; 14. Through hole. Detailed Implementation

[0015] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] The following is in conjunction with the appendix Figure 1-5 The present invention will be further described below.

[0017] To address the problems existing in the background technology, this application proposes the following technical solution: a forging die preheating device, comprising a preheating box 1, the preheating box 1 being externally wrapped with polyurethane insulation material, a preheating groove 2 being provided inside the preheating box 1, an electromagnetic induction heating coil 12 being fixedly connected inside the preheating groove 2, a support frame 13 being fixedly connected inside the preheating groove 2, the support frame 13 having multiple sets of through holes 14, and the through holes 14 being connected to the preheating groove 2, the preheating box 1 being provided with a conveying assembly for conveying the die to the preheating groove 2, and a support assembly for supporting the die being provided outside the conveying assembly; the preheating box 1, as the core load-bearing structure of the entire device, has excellent heat insulation performance due to the polyurethane insulation material externally wrapped with it. Because of its high closed-cell rate and low thermal conductivity, polyurethane material can effectively prevent heat loss from the inside of the preheating box 1 to the outside, greatly reducing heat loss. In practical applications, this can not only reduce energy consumption and save on electricity costs during the preheating process, but also maintain the stability of the internal temperature of the preheating box 1, avoiding temperature fluctuations caused by heat loss and affecting the preheating effect of the mold.

[0018] The preheating tank 2 inside the preheating chamber 1 provides a dedicated space for mold preheating, and the fixedly connected electromagnetic induction heating coil 12 is the key component for achieving rapid and efficient heating. The principle of electromagnetic induction heating is to use an alternating magnetic field to generate an induced current within the mold, causing the mold itself to heat up. This heating method features rapid heating and uniform heating. Compared to traditional heating methods, it avoids localized overheating or insufficient heating of the mold, ensuring uniform temperature throughout the preheating process, eliminating potential thermal stress risks, and thus improving the mold's performance and service life during forging. The support frame 13 and its through holes 14 within the preheating tank 2 not only provide stable support for the mold but also promote the circulation of hot air within the preheating tank 2, allowing heat to be better transferred to all parts of the mold, further improving preheating efficiency and uniformity. The installation of the conveying and support components ensures automated conveying and stable placement of the mold, making the entire preheating process more convenient and efficient, reducing the tediousness and errors of manual operation.

[0019] In this embodiment, the conveying assembly includes a sprocket 5 and a chain 6. Fixed frames 3 are fixedly connected to both ends of the preheating box 1. A rotating rod 4 is rotatably connected to the fixed frame 3, and a sprocket 5 is fixedly connected to the outside of the rotating rod 4. The chain 6 is sleeved on the outside of the sprocket 5. The output end of the motor 11 is fixedly connected to the outside of one of the fixed frames 3. The conveying assembly uses a transmission structure of sprocket 5 and chain 6, which has significant advantages in terms of simple structure and reliable transmission. The fixed frames 3 at both ends of the preheating box 1 provide a stable mounting base for components such as the rotating rod 4 and sprocket 5, ensuring that the entire transmission system will not shake or shift during operation, thus guaranteeing the stability of mold conveying. The fixed connection between the rotating rod 4 and the sprocket 5 allows the power of the motor 11 to be efficiently transmitted to the sprocket 5, thereby driving the chain 6 for transmission. In actual operation, the motor 11, as the power source, drives the rotating rod 4 to rotate, causing the sprocket 5 to drive the chain 6 at a stable speed, smoothly conveying the mold placed on the chain 6 into the preheating tank 2. This transmission method boasts high transmission efficiency, enabling continuous and rapid mold transport and meeting the preheating efficiency requirements of molds in industrial production. Furthermore, the combination of sprocket 5 and chain 6 requires relatively simple maintenance during long-term use; only periodic lubrication and inspection are needed to ensure normal operation, reducing equipment maintenance costs. In addition, the design of this conveying assembly allows for flexible adjustment of the motor 11's speed and running time according to actual production needs, thereby controlling the mold's conveying speed and preheating time in the preheating tank 2. This adapts to the preheating requirements of molds of different specifications and materials, improving the device's versatility and applicability.

[0020] In this embodiment, the support assembly consists of multiple sets of support plates 7 fixedly connected to the outside of the chain 6. A fixing plate 8 is fixedly connected to the outside of each support plate, and a latch 9 is provided on the outside of the fixing plate 8. A limiting plate 10 is engaged in the latch 9. All support plates 7, fixing plates 8, and limiting plates 10 are made of high-temperature resistant materials. The support plates 7 are used to support and place the mold. The design of the support assembly fully considers the stability and safety requirements of the mold during the preheating process. The multiple sets of support plates 7 fixedly connected to the outside of the chain 6 provide uniform and stable support force to the mold, ensuring that the mold will not tilt or fall during conveying and preheating. The support plates 7, fixing plates 8, and limiting plates 10 are all made of high-temperature resistant materials, which allows the support assembly to work stably for a long time in the high-temperature environment inside the preheating chamber 1 without deformation or damage due to high temperatures, ensuring the reliability of the mold support structure. The cooperation design between the latch 9 on the outside of the fixing plate 8 and the limiting plate 10 further enhances the fixing effect on the mold. The limiting plate 10 engages with the bayonet 9, restricting the horizontal movement of the mold and preventing displacement due to vibration or other factors during chain drive. This ensures the mold remains in the correct preheating position, guaranteeing uniform and consistent preheating. In practical operation, this support component design facilitates mold placement and removal. Operators simply place the mold on the support plate 7 and secure it using the limiting plate 10, making the operation quick and easy. Furthermore, when changing to molds of different sizes, simply adjusting the position of the limiting plate 10 or replacing it with a suitable one adapts to the support requirements of molds of varying sizes, improving the flexibility and practicality of the device and providing a reliable guarantee for efficient preheating of forging dies.

[0021] The usage method of this embodiment is as follows: Place the mold on the support plate 7, start the motor 11 to drive the rotating rod 4 to rotate, the rotating rod 4 to drive the sprocket 5 to rotate, the sprocket 5 to drive the chain 6 to transmit the mold to the preheating tank 2, and heat it through the electromagnetic induction heating coil 12. After heating is complete, the mold is transported out by reversing the motor 11.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.

Claims

1. A forging die preheating device, characterized in that, The device includes a preheating box (1), a preheating tank (2) is provided inside the preheating box (1), an electromagnetic induction heating coil (12) is fixedly connected inside the preheating tank (2), a support frame (13) is fixedly connected inside the preheating tank (2), a conveying assembly is provided in the preheating box (1), the conveying assembly is used to convey the mold to the preheating tank (2), and a support assembly is provided outside the conveying assembly for supporting the mold.

2. The forging die preheating device according to claim 1, characterized in that, The conveying assembly includes a sprocket (5), a motor (11), and a chain (6). Both ends of the preheating box (1) are fixedly connected to a fixed frame (3). A rotating rod (4) is rotatably connected in the fixed frame (3). A sprocket (5) is fixedly connected to the outside of the rotating rod (4). A chain (6) is sleeved on the outside of the sprocket (5). The output end of the motor (11) is fixedly connected to the rotating rod (4).

3. The forging die preheating device according to claim 2, characterized in that, The support assembly consists of multiple sets of support plates (7) fixedly connected to the outside of the chain (6), and a fixing plate (8) is fixedly connected to the outside of the support plate (7).

4. The forging die preheating device according to claim 3, characterized in that, The fixed plate (8) is provided with a bayonet (9) on the outside, and a limit plate (10) is engaged in the bayonet (9).

5. A forging die preheating device according to claim 4, characterized in that, The support plate (7), the fixing plate (8) and the limiting plate (10) are all made of high temperature resistant materials.

6. The forging die preheating device according to claim 1, characterized in that, The preheating box (1) is wrapped with polyurethane insulation material.

7. A forging die preheating device according to claim 1, characterized in that, The support frame (13) is provided with multiple sets of through holes (14), and the through holes (14) are inside the preheating groove (2).

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