Cylindrical small part welding positioning platform

Abstract

The utility model discloses a cylindrical small piece welding positioning platform, including bottom plate, platen, the article table, two positioning spare and the support stage, the bottom plate is suitable for installing on the workstation, the platen is located the top of bottom plate, the article table is located platen, is used to place the material of processing, the article table is equipped with the sucking disc, is used to adsorb the material of processing on the article table, two positioning spare are located platen, and are located two sides opposite of two article tables, are used to be inserted in the positioning hole of material of processing, the support stage is located platen, and is opposite with the welding part of material of processing and cylindrical small piece upside and down, is used to hold up the welding part of material of processing and cylindrical small piece. The platform solves two big technical bottlenecks of the deviation control and the local support in the welding of cylindrical small piece through the structural innovation, and provides the engineering solution for the high accuracy, high reliability welding of electronic equipment mainboard.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment, and more specifically, to a cylindrical small part welding positioning platform. Background Technology

[0002] In the field of electronic equipment manufacturing, the precision and reliability of welding processes directly affect product performance and lifespan. With the miniaturization and integration of electronic products, the application of cylindrical electronic components is becoming increasingly widespread. Welding these components presents two major challenges: First, the board material is prone to displacement due to thermal stress or mechanical vibration during welding, leading to solder joint position deviations and affecting the stability of electrical connections; second, localized welding at motherboard extensions (such as edge interfaces and irregularly shaped structural areas) lacks effective support, and traditional fixtures struggle to adapt to complex contours, often resulting in defects such as incomplete soldering and broken solder joints.

[0003] Therefore, it is necessary to make further improvements to the existing technology. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in related technologies. Therefore, the purpose of this utility model is to provide a cylindrical small-part welding positioning platform.

[0005] To achieve the above objectives, a cylindrical small part welding positioning platform according to an embodiment of the present utility model includes a base plate, a support plate, a storage platform, two positioning components, and a support table.

[0006] The base plate is suitable for mounting on a workbench.

[0007] The tray is positioned above the base plate.

[0008] The platform is placed on the tray and is used to place the material to be processed. The platform is equipped with suction cups to absorb the material to be processed on the platform.

[0009] The two positioning elements are disposed on the tray and located on opposite sides of the two placement platforms, for insertion into the positioning holes of the material to be processed.

[0010] The support platform is disposed on the pallet and is positioned vertically opposite to the welded portion of the material to be processed and the cylindrical part, in order to support the welded portion of the material to be processed and the cylindrical part.

[0011] In addition, the cylindrical small part welding positioning platform according to the above embodiments of this utility model may also have the following additional technical features:

[0012] According to one embodiment of the present invention, both positioning components include a mounting base and a positioning pin.

[0013] The mounting base is detachably mounted on the tray, and both sides of the shelf are provided with clearance grooves, with the two mounting bases located in the clearance grooves respectively.

[0014] The positioning pin is provided on the mounting base and is used to insert into the positioning hole of the material to be processed.

[0015] According to one embodiment of the present invention, the support platform includes an mounting part and a supporting part.

[0016] The mounting part is detachably mounted on the tray.

[0017] The support portion is located on the upper surface of the mounting portion and is used to attach to and support the welded portion of the material to be processed and the cylindrical part.

[0018] According to one embodiment of the present invention, the support portion is provided with a through hole extending to the bottom surface of the support plate, so that the auxiliary positioning post on the workbench can be inserted into the cylindrical part through the through hole to fix the cylindrical part.

[0019] According to one embodiment of the present invention, a plurality of suction cups are provided, and the plurality of suction cups are distributed at intervals on the placement platform.

[0020] According to one embodiment of the present invention, each suction cup includes a connecting seat and a cup body.

[0021] The upper and lower surfaces of the shelf are provided with multiple mounting holes at intervals, and the lower ends of the multiple connecting seats are all connected to the mounting holes.

[0022] The disc body is located at the upper end of the connecting seat, and the disc body is provided with a negative pressure hole.

[0023] The tray has an air passage inside, one end of which extends to the side of the tray and is connected to the negative pressure device. The lower ends of the multiple connecting seats extend into the air passage so that the negative pressure hole and the air passage are connected.

[0024] According to one embodiment of the present invention, the upper surface of the tray is provided with a plurality of threaded holes, and the plurality of threaded holes are arranged opposite to the plurality of mounting holes one by one, and the lower end of each threaded hole extends into the air passage.

[0025] Each connector has a stud at its lower end, and the stud is detachably connected to the threaded hole. The negative pressure hole passes through the stud and connects to the air passage.

[0026] According to one embodiment of the present invention, one end of the airway is connected to a connector, which is adapted to be connected to a negative pressure device.

[0027] According to one embodiment of the present invention, each of the four corner posts on the upper surface of the base plate is provided with a connecting block, and the upper end of each connecting block is connected to the bottom surface of the tray.

[0028] The cylindrical small-part welding positioning platform provided in this embodiment of the invention utilizes a suction cup structure mounted on a platform to adsorb the material to be processed through negative pressure, effectively suppressing the movement of the sheet metal caused by thermal stress or mechanical vibration during welding. Combined with positioning components inserted into material positioning holes on both sides, a horizontal dual-point constraint is formed, achieving precise fixation of the material on the support plate and significantly reducing the risk of weld point position deviation. The support plate and the welding part are arranged vertically opposite each other, providing precise support for complex contours such as motherboard extensions and edge interfaces, overcoming the shortcomings of traditional fixtures in supporting irregularly shaped structures. By directly supporting the welding area, the support plate disperses welding stress, avoiding problems such as incomplete welds and weld point breakage, making it particularly suitable for micron-level precision welding scenarios. Through structural innovation, this platform simultaneously solves the two major technical bottlenecks of offset control and local support in the welding of cylindrical small parts, providing an engineering solution for high-precision, high-reliability welding of electronic device motherboards.

[0029] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0030] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0031] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this utility model;

[0032] Figure 2 This is a cross-sectional view of the overall structure in an embodiment of this utility model;

[0033] Figure 3 This is an exploded view of the overall structure in an embodiment of this utility model;

[0034] Figure 4 This is a diagram showing the overall structure in use according to an embodiment of this utility model;

[0035] Figure 5 This is a schematic diagram of the overall structure of the tray in an embodiment of this utility model;

[0036] Figure 6 This is a schematic diagram of the overall structure of the positioning component in an embodiment of this utility model;

[0037] Figure 7 This is a schematic diagram of the overall structure of the support platform in an embodiment of this utility model;

[0038] Figure 8 This is a schematic diagram of the material to be processed in an embodiment of this utility model;

[0039] Figure 9 This is an embodiment of the present utility model. Figure 2 Enlarged view of section A in the middle.

[0040] Icon labels:

[0041] Base plate 10;

[0042] Connector block 11;

[0043] Pallet 20;

[0044] Positioning component 21;

[0045] Mounting bracket 211;

[0046] Positioning pin 212;

[0047] Positioning hole 22;

[0048] Airway 23;

[0049] Threaded hole 24;

[0050] Connector 25;

[0051] Storage table 30;

[0052] Suction cup 31;

[0053] Connector 311;

[0054] Disk body 312;

[0055] Stud 313;

[0056] Support platform 32;

[0057] Installation section 321;

[0058] Supporting part 322;

[0059] Through hole 323;

[0060] Clearance groove 33;

[0061] Mounting hole 34.

[0062] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0063] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0064] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", "radial", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0065] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0066] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0067] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0068] The following is a detailed description of an embodiment of the present invention, a cylindrical small parts welding positioning platform, with reference to the accompanying drawings.

[0069] Reference Figures 1 to 9 As shown, a cylindrical small part welding positioning platform provided according to an embodiment of the present utility model includes a base plate 10, a support plate 20, a storage platform 30, two positioning components 21 and a support platform 32.

[0070] The base plate 10 is suitable for mounting on a workbench.

[0071] The tray 20 is positioned above the base plate 10.

[0072] The platform 30 is disposed on the tray 20 and is used to place the material to be processed. The platform 30 is provided with a suction cup 31 for adsorbing the material to be processed on the platform 30.

[0073] The two positioning members 21 are disposed on the tray 20 and located on opposite sides of the two placing platforms 30, for insertion into the positioning holes 22 of the material to be processed.

[0074] The support platform 32 is disposed on the support plate 20 and is positioned vertically opposite to the welding part of the material to be processed and the cylindrical part, in order to support the welding part of the material to be processed and the cylindrical part.

[0075] Based on the above, the platform 30, equipped with suction cups 31, effectively suppresses material movement caused by thermal stress or mechanical vibration during welding by using negative pressure to adsorb the material to be processed. Combined with the insertion of positioning components 21 into the material positioning holes 22 on both sides, a horizontal dual-point constraint is formed, achieving precise fixation of the material on the support plate 20 and significantly reducing the risk of weld point position deviation. The support platform 32 is positioned vertically opposite to the welding part, providing precise support for complex contours such as motherboard extensions and edge interfaces, overcoming the shortcomings of traditional fixtures in supporting irregular structures. By directly supporting the welding area, the support platform 32 disperses welding stress, avoiding problems such as incomplete welds and weld point breakage, making it particularly suitable for micron-level precision welding scenarios. Through structural innovation, this platform simultaneously solves two major technical bottlenecks in welding small cylindrical parts: offset control and local support, providing an engineering solution for high-precision, high-reliability welding of electronic device motherboards.

[0076] Preferably, in one embodiment of the present invention, both positioning elements 21 include a mounting base 211 and a positioning pin 212.

[0077] The mounting base 211 is detachably mounted on the tray 20. Both sides of the shelf 30 are provided with clearance grooves 33, and the two mounting bases 211 are respectively located in the clearance grooves 33.

[0078] The positioning pin 212 is provided on the mounting base 211 and is used to be inserted into the positioning hole 22 of the material to be processed.

[0079] Thus, the positioning pin 212, inserted into the material positioning hole 22, forms a rigid constraint, creating a dual positioning mechanism with the flexible adsorption of the suction cup 31. The rigid positioning pin 212 effectively resists material deformation caused by welding thermal stress, while the flexible suction cup 31 absorbs mechanical vibration. The synergistic effect of the two significantly reduces the risk of weld point position deviation and improves welding accuracy. Furthermore, the clearance groove 33 allows the positioning pin 212 to be vertically aligned with the positioning hole 22 of the material to be processed.

[0080] Preferably, in one embodiment of the present invention, the support platform 32 includes an installation part 321 and a support part 322.

[0081] The mounting part 321 is detachably mounted on the tray 20.

[0082] The support portion 322 is provided on the upper surface of the mounting portion 321 to fit and support the welded portion of the material to be processed and the cylindrical part.

[0083] Thus, the mounting section 321 adopts a detachable design, allowing for quick replacement of the support section 322 (such as support modules with different curvatures and sizes) based on the size of the cylindrical part, welding position, or motherboard structure. This design enables the same platform to be compatible with welding various specifications of materials, reducing equipment modification costs, and is particularly suitable for flexible production scenarios with multiple varieties and small batches. The support section 322 directly fits the welding area, using surface contact instead of traditional point contact support, effectively dispersing welding stress and avoiding defects such as incomplete welds and weld point breakage. For complex contours such as motherboard extensions and edge interfaces, the support section 322 can be customized into an irregular curved surface to achieve precise matching with the welding part, significantly improving the consistency of welding quality.

[0084] Preferably, in one embodiment of the present invention, the support portion 322 is provided with a through hole 323, which extends to the bottom surface of the support plate 20, so that the auxiliary positioning column on the workbench can be inserted into the cylindrical part through the through hole 323 to fix the cylindrical part.

[0085] Thus, the through hole 323 allows the auxiliary positioning post to be directly inserted into the cylindrical part from the bottom surface of the support plate 20, forming a rigid constraint in the vertical direction. Working in conjunction with the supporting function of the platform 32, it achieves a dual fixing mechanism of "surface contact support + point contact positioning," effectively suppressing part displacement caused by thermal stress or mechanical vibration during welding and significantly improving the positional accuracy of the weld point. The auxiliary positioning post directly engages with the internal structure of the part (such as the axial hole) through the through hole 323, achieving "one-step" positioning. Operators do not need to repeatedly adjust the position of the part to ensure precise alignment with the welding surface of the main board, greatly shortening loading time, and is especially suitable for the rapid changeover requirements in automated production lines.

[0086] Preferably, in one embodiment of the present invention, a plurality of suction cups 31 are provided, and the plurality of suction cups 31 are distributed at intervals on the placement platform.

[0087] Thus, the multiple suction cups 31, spaced apart, form a dispersed adsorption force field, avoiding material deformation (such as bending of thin motherboards) caused by high pressure at a single point. The adsorption force is evenly transmitted to the material surface, which is especially suitable for fixing brittle materials or high-precision components, ensuring the flatness of the material before welding. When a single suction cup 31 fails, the remaining suction cups 31 can still maintain the material basically fixed, avoiding overall displacement due to local adsorption failure. This redundancy mechanism significantly improves the fault tolerance of the welding process, and is especially suitable for automated production lines with long-term continuous production.

[0088] Preferably, in one embodiment of the present invention, each suction cup 31 includes a connecting seat 311 and a cup body 312.

[0089] The upper surface of the shelf 30 is provided with a plurality of mounting holes 34 at intervals, and the lower ends of the plurality of connecting seats 311 are all connected to the mounting holes 34.

[0090] The disc body 312 is located on the upper end of the connecting seat 311, and the disc body 312 is provided with a negative pressure hole.

[0091] The tray 20 has an air passage 23 inside, one end of which extends to the side of the tray 20 and is connected to the negative pressure device. The lower ends of the multiple connecting seats 311 extend into the air passage 23 so that the negative pressure hole and the air passage 23 are connected.

[0092] In this way, the air passage 23 inside the tray 20 connects the negative pressure holes of multiple suction cups 31 in parallel to a single negative pressure device, avoiding the complex pipeline layout of each suction cup 31 being independently connected to an air tube in traditional solutions. This design significantly reduces the difficulty of device assembly, reduces the risk of air tube entanglement, improves system reliability, and reduces the energy consumption of the negative pressure device (shared pump body). Furthermore, the pluggable design of the connector 311 and the mounting hole 34 of the platform 30 allows for independent replacement of individual suction cups 31. When the plate body 312 is worn or the negative pressure hole is blocked, only the corresponding connector 311 needs to be removed for repair, without replacing the entire tray 20 or air passage 23 structure, greatly shortening maintenance time and reducing spare parts inventory pressure.

[0093] Preferably, in one embodiment of the present invention, the upper surface of the tray 20 is provided with a plurality of threaded holes 24, the plurality of threaded holes 24 are arranged opposite to the plurality of mounting holes 34, and the lower ends of the threaded holes 24 all penetrate into the air passage 23.

[0094] Each of the connecting seats 311 has a stud 313 at its lower end. The stud 313 is detachably connected to the threaded hole 24. The negative pressure hole passes through the stud 313 and connects to the air passage 23.

[0095] In this way, the connector can be quickly assembled and disassembled by screwing the stud 313 into the threaded hole 24 of the support plate 20. If a single suction cup 31 is damaged, it can be replaced independently without replacing the entire support plate 20 or air passage 23 structure. This design significantly shortens equipment maintenance time, reduces production downtime caused by adsorption system failures, and improves the overall efficiency of the equipment.

[0096] Preferably, in one embodiment of the present invention, one end of the airway 23 is connected to a connector 25, which is adapted to be connected to a negative pressure device.

[0097] Thus, connector 25 uses standardized interfaces (such as quick-connect or threaded types), enabling "plug-and-play" connection with negative pressure equipment, significantly reducing equipment commissioning time. In automated production lines, this feature supports rapid replacement or maintenance of negative pressure equipment, reducing production downtime caused by pipeline connections and improving overall equipment efficiency.

[0098] Preferably, in one embodiment of the present invention, each of the four corner posts on the upper surface of the base plate 10 is provided with a connecting block 11, and the upper end of each connecting block 11 is connected to the bottom surface of the support plate 20.

[0099] Thus, the connecting block 11, as an independent component, can have its quantity and layout adjusted (e.g., four-corner, hexagonal, or edge-distributed) according to the size of the pallet 20 or load requirements. This modular design allows the same base plate 10 to be compatible with pallets 20 of different specifications and welding platforms, reducing equipment modification costs and improving production line flexibility.

[0100] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0101] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A cylindrical small workpiece welding positioning platform, characterized in that, include: A base plate, said base plate being adapted to be mounted on a workbench; A tray, wherein the tray is disposed above the base plate; A storage platform is provided on the tray for placing materials to be processed. The storage platform is equipped with suction cups for adsorbing the materials to be processed on the storage platform. Two positioning elements are provided on the tray and located on opposite sides of the two platforms, for insertion into the positioning holes of the material to be processed. A support platform is provided on the pallet and is positioned vertically opposite the welding part of the material to be processed and the cylindrical part, in order to support the welding part of the material to be processed and the cylindrical part.

2. The cylindrical small part welding positioning platform according to claim 1, characterized in that, Both of the aforementioned positioning elements include: Mounting base, the mounting base is detachably mounted on the tray, and the two sides of the shelf are provided with clearance grooves, and the two mounting bases are respectively located in the clearance grooves; A positioning pin is provided on the mounting base and is used to insert into the positioning hole of the material to be processed.

3. The cylindrical small part welding positioning platform according to claim 1, characterized in that, The support platform includes: Mounting part, which is detachably mounted on the tray; A support portion is provided on the upper surface of the mounting portion to fit and support the welded portion of the material to be processed and the cylindrical part.

4. The cylindrical small part welding positioning platform according to claim 3, characterized in that, The support portion has a through hole that extends to the bottom surface of the support plate, allowing the auxiliary positioning pin on the workbench to be inserted into the cylindrical part through the through hole to fix the cylindrical part.

5. The cylindrical small part welding positioning platform according to claim 1, wherein, The suction cups are provided in multiple quantities and are distributed at intervals on the placement platform.

6. The cylindrical small part welding positioning platform according to claim 5, characterized in that, Each of the suction cups includes: The connecting base has multiple mounting holes spaced apart on its upper surface, and the lower ends of the multiple connecting bases are all connected to the mounting holes; The disc body is located at the upper end of the connecting seat, and the disc body is provided with a negative pressure hole; The tray has an air passage inside, one end of which extends to the side of the tray and is connected to the negative pressure device. The lower ends of the multiple connecting seats extend into the air passage so that the negative pressure hole and the air passage are connected.

7. The cylindrical small part welding positioning platform according to claim 6, characterized in that, The upper surface of the tray is provided with a plurality of threaded holes, and the plurality of threaded holes are arranged opposite to the plurality of mounting holes one by one. The lower ends of the threaded holes all penetrate into the air passage. Each connector has a stud at its lower end, and the stud is detachably connected to the threaded hole. The negative pressure hole passes through the stud and connects to the air passage.

8. The cylindrical small part welding positioning platform according to claim 7, characterized in that, One end of the airway is connected to a connector, which is suitable for connection with a negative pressure device.

9. The cylindrical small part welding positioning platform according to claim 1, characterized in that, Each of the four corner posts on the upper surface of the base plate is provided with a connecting block, and the upper end of each connecting block is connected to the bottom surface of the tray.

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