Semi-automatic continuous filling belt
By designing a semi-automatic continuous filling conveyor belt, and utilizing weighing sensors and independently controlled belt assemblies, the problem of insufficient automation in existing equipment has been solved, achieving accurate weighing and diversified adaptability, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 陶朗食品设备(昆山)有限公司
- Filing Date
- 2025-08-04
- Publication Date
- 2026-08-04
AI Technical Summary
Existing filling equipment lacks automation, is inefficient, prone to human error, and is difficult to adapt to diverse food types and packaging containers of different sizes. Furthermore, the filling process can easily damage materials and reduce product quality.
A semi-automatic continuous filling belt conveyor was designed, which includes a feeding conveyor and a packaging box conveyor. It uses a weighing sensor to achieve accurate weighing, and combines independently controlled belt assembly and limit assembly to adapt to packaging containers of different sizes. It also uses photoelectric sensors and bullseye level to ensure transport accuracy.
It enables automatic feeding and precise weighing of food, adapts to diverse foods and packaging containers, reduces material loss, ensures accuracy and equipment adaptability during transportation, and improves production efficiency and product quality.
Smart Images
Figure CN224589400U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food equipment technology application, specifically to a semi-automatic continuous filling belt conveyor. Background Technology
[0002] Currently, common filling equipment on the market has some problems: insufficient automation, resulting in low efficiency and easy human error; poor equipment adaptability, making it difficult to adapt to diverse food types and packaging containers of different sizes; and the filling process can easily damage materials and reduce product quality. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a semi-automatic continuous filling belt conveyor, which can automatically feed and accurately weigh and transport food, adapting to a variety of food types and packaging containers of different sizes.
[0004] The technical solution of this utility model is: a semi-automatic continuous filling belt conveyor, including a feeding conveyor and a packaging box conveyor. The feeding conveyor transports the food into a container located in the packaging box conveyor and realizes transportation through the packaging box conveyor. The packaging box conveying device includes an empty material conveying belt assembly, a positioning and filling belt assembly, and a full material conveying belt assembly. The positioning and filling belt assembly includes an upper support frame and a lower support frame. The upper support frame is provided with a second belt. The lower support frame is connected to the lower end of the weighing sensor through a lower support plate. The upper support frame is connected to the upper end of the weighing sensor through an upper support plate. When the container is positioned at the filling belt assembly and the feeding is completed, the food inside the container is weighed in real time by a weighing sensor.
[0005] Furthermore, the length of the upper support plate is less than the length of the weighing sensor, the length of the lower support plate is less than the length of the weighing sensor, and the upper support plate and the lower support plate are offset from each other.
[0006] Furthermore, the upper support frame is suspended above the lower support frame and is connected to the lower support frame via a weighing sensor, an upper support plate, and a lower support plate.
[0007] Furthermore, the lower support frame is connected to the empty material conveyor belt assembly and the full material conveyor belt assembly respectively via support rods.
[0008] Furthermore, the upper support frame is connected to a photoelectric sensor via a bracket, and the upper support frame is equipped with a bullseye level.
[0009] Furthermore, the empty material conveyor belt assembly, the positioning and filling belt assembly, and the full material conveyor belt assembly are all equipped with independent control motors.
[0010] Furthermore, the empty material conveyor belt assembly, the positioning and filling belt assembly, and the full material conveyor belt assembly are all equipped with limiting components; The limiting component includes a limiting baffle, an adjusting rod, and an adjusting nut. The limiting baffle is inserted into the inner side of the empty material conveyor belt assembly via the adjusting rod and fixed by the adjusting nut.
[0011] Furthermore, the feeding conveying device includes a conveying frame assembly, fixed column legs and height-adjustable legs respectively disposed on the conveying frame assembly, and the conveying frame assembly is inclined by means of the fixed column legs and height-adjustable legs. The feeding direction of the conveyor frame assembly is defined as the input end, the discharging direction as the output end, and the height of the output end is greater than the height of the input end. The input end is equipped with a hopper assembly, and the output end is equipped with an adjustable chute assembly.
[0012] Furthermore, the hopper assembly includes a hopper frame used in conjunction with the conveying frame assembly, and the hopper frame is provided with a buffer plate.
[0013] Furthermore, the adjustable chute assembly includes a chute frame and two gates disposed on the chute frame; The chute frame is provided with an arc-shaped groove at one end near the conveyor frame assembly, and the conveyor frame assembly is provided with a positioning hole that matches the arc-shaped groove. A positioning nut passes through the arc-shaped groove and connects to the positioning hole to fix the chute frame and the conveyor frame assembly. The two gates are symmetrically and movably connected to the slide frame, and the distance between the two gates is controlled by the adjusting component to control the opening size of the slide frame.
[0014] The beneficial technical effects of this utility model are: 1. One end of the conveyor frame assembly, through the setting of the hopper frame and buffer plate, can slow down the height of food entering the hopper frame, reducing food loss. On the other hand, it can prevent smaller food items from falling through the gaps.
[0015] 2. The other end of the conveyor frame features an adjustable chute assembly. This allows for adjustment of the chute frame's tilt angle to optimize the food's sliding speed and prevent blockages or splashing. Additionally, it allows for adjustment of the gate opening size to achieve fixed-feed operation.
[0016] 3. The empty material conveyor belt assembly, the positioning and filling belt assembly, and the full material conveyor belt assembly are all independently controlled to ensure the orderly and graded transportation of containers.
[0017] Additionally, the load cell is located on the positioning filling belt assembly to achieve precise filling and ensure assembly accuracy.
[0018] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the packaging box conveying device of this utility model; Figure 3 This is a cross-sectional view of the packaging box conveying device of this utility model; Figure 4 This is a schematic diagram of the limiting component of this utility model; Figure 5 This is a schematic diagram of the feeding and conveying device of this utility model; Figure 6 This is a schematic diagram of the hopper assembly of this utility model; Figure 7 This is a schematic diagram of the adjustable slide rail assembly of this utility model.
[0020] The attached figures are labeled as follows: 100. Feeding conveyor; 110. Conveyor frame assembly; 120. Fixed column legs; 130. Height-adjustable legs; 140. Hopper assembly; 141. Hopper frame; 142. Buffer plate; 150. Adjustable chute assembly; 151. Chute frame; 1511. Arc chute; 152. Gate; 153. Adjustment assembly; 200. Packaging box conveyor; 210. Empty material conveyor belt assembly; 220. Fixed... 221. Filling belt assembly; 222. Support rod; 223. Bracket; 224. Photoelectric sensor; 225. Upper support frame; 226. Upper support plate; 227. Lower support frame; 228. Lower support plate; 229. Weighing sensor; 220. Second belt; 221. Bullseye level; 222. Full material conveyor belt assembly; 223. Limiting assembly; 244. Limiting baffle; 245. Adjusting rod; 246. Adjusting nut. Detailed Implementation
[0021] In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0022] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate for the embodiments of this application described herein.
[0023] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship described in the embodiments and shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] like Figures 1-7 As shown, this utility model specifically relates to a semi-automatic continuous filling belt conveyor, including a feeding conveyor 100 and a packaging box conveyor 200. The feeding conveyor 100 transports food into a container located in the packaging box conveyor 200, and the packaging box conveyor 200 realizes transportation. The packaging box conveying device 200 includes an empty material conveying belt assembly 210, a positioning and filling belt assembly 220, and a full material conveying belt assembly 230. The positioning and filling belt assembly 220 includes an upper support frame 224 and a lower support frame 225. The upper support frame 224 is provided with a second belt 227. The lower support frame 225 is connected to the lower end of the weighing sensor 226 through a lower support plate 2251. The upper support frame 224 is connected to the upper end of the weighing sensor 226 through an upper support plate 2241. When the container is located at the positioning filling belt assembly and the feeding is completed, the food inside the container is weighed in real time by the weighing sensor 226.
[0025] It should be noted that the feeding conveyor 100 is mainly used for handling food, and the packaging box conveyor 200 is mainly used for conveying containers. In addition, the packaging conveyor normally has three different states of containers, including empty containers, filled containers, and full containers. The empty material conveyor belt assembly 210 is equipped with a first belt, the positioning and filling belt assembly 220 is equipped with a second belt 227, and the full material conveyor belt assembly 230 is equipped with a third belt. The first belt, the second belt 227, and the third belt respectively transport the containers in the above three states.
[0026] Furthermore, the second belt 227 is mounted on the upper support frame 224, and the upper support frame is equipped with a control motor that can drive the second belt 227 to rotate. The specific driving principle and connection relationship are conventional technical means in the prior art, so they will not be described in detail.
[0027] The upper support frame 224 and the lower support frame 225 are connected by the weighing sensor 226, the upper support plate 2241 and the lower support plate 2251. It can be understood that the upper support frame 224, including the second belt 227 and the control motor, is all pressed on the weighing sensor 226. In actual use, the weight of the upper support frame 224, including the second belt 227, control motor, container, etc., is tare and zeroed on the weighing sensor 226. When filling begins on the second belt 227, the weighing calculation is started.
[0028] The length of the upper support plate 2241 is less than the length of the load cell 226, and the length of the lower support plate 2251 is less than the length of the load cell 226. The upper support plate 2241 and the lower support plate 2251 are misaligned to provide space for the load cell 226 to deform.
[0029] Additionally, the model number of the load cell 226 is: Platform Load Cell PTASP6-W.
[0030] The upper support frame 224 is suspended above the lower support frame 225 and is connected to the lower support frame 225 via a weighing sensor 226, an upper support plate 2241, and a lower support plate 2251. This suspension arrangement minimizes interference during the weighing process and ensures weighing accuracy.
[0031] The lower support frame 225 is connected to the empty material conveyor belt assembly 210 and the full material conveyor belt assembly 230 respectively by support rods 221. The support rods 221 support the lower support frame 225, thereby supporting the entire positioning and filling belt assembly 220.
[0032] The upper support frame 224 is connected to a photoelectric sensor 223 via a bracket 222, and the upper support frame 224 is equipped with a bullseye level 228.
[0033] The photoelectric sensor 223 can detect whether the container has reached the designated position and whether the container in a full state has left.
[0034] Similarly, since the upper support frame 224 is suspended, the level of the upper support frame 224 can be determined by the bullseye level 228, thereby ensuring the accuracy of weighing.
[0035] The empty material conveyor belt assembly 210, the positioning and filling belt assembly 220, and the full material conveyor belt assembly 230 are all equipped with independent control motors to ensure the orderly and graded transportation of containers.
[0036] The empty material conveyor belt assembly 210, the positioning and filling belt assembly 220, and the full material conveyor belt assembly 230 are all equipped with limiting components 240; The limiting component 240 includes a limiting baffle 241, an adjusting rod 242, and an adjusting nut 243. The limiting baffle 241 is inserted into the inner side of the empty material conveyor belt assembly 210 through the adjusting rod 242 and fixed by the adjusting nut 243.
[0037] The limiting component 240 is provided in two sets, and the two sets of limiting components 240 are supported by each other. When it is necessary to adjust according to the size of the container, the personnel loosen the adjusting nut 243 and move the limiting baffle 241 linearly along the length direction of the adjusting rod 242. When it moves to the designated position, the position of the limiting baffle 241 is fixed by the adjusting nut 243.
[0038] The feeding and conveying device 100 includes a conveying frame assembly 110, a fixed columnar leg 120 and a height-adjustable leg 130 respectively disposed on the conveying frame assembly 110, and the conveying frame assembly 110 is inclined by means of the fixed columnar leg 120 and the height-adjustable leg 130. The feeding direction of the conveying frame assembly 110 is defined as the input end, the discharging direction as the output end, and the height of the output end is greater than the height of the input end. The input end is provided with a hopper assembly 140, and the output end is provided with an adjustable chute assembly 150.
[0039] As mentioned above, the feeding conveyor 100 is mainly used for handling food. In addition, the conveyor frame assembly 110 is a traditional belt conveyor. The specific structure and principle will not be described in detail here.
[0040] By setting the hopper assembly 140 at the input end, food can be easily transported onto the conveyor frame assembly 110.
[0041] By setting an adjustable chute assembly 150 at the output end, it is convenient for food to fall into the container of the packaging box conveyor 200.
[0042] The hopper assembly 140 includes a hopper frame 141 used in conjunction with the conveying frame assembly 110, and the hopper frame 141 is provided with a buffer plate 142.
[0043] The conveyor frame assembly 110, through the hopper frame 141 and the buffer plate 142, can, on the one hand, slow down the height of food entering the hopper frame 141, reducing food loss. On the other hand, it can prevent smaller food items from falling through the gaps.
[0044] The adjustable chute assembly includes a chute frame 151 and two gates 152 disposed on the chute frame 151; The chute frame 151 is provided with an arc-shaped groove 1511 at one end near the conveying frame assembly 110. The conveying frame assembly 110 is provided with a positioning hole that matches the arc-shaped groove 1511. A positioning nut passes through the arc-shaped groove 1511 and connects to the positioning hole to fix the chute frame 151 and the conveying frame assembly 110. The two gate plates 152 are symmetrically and movably connected to the slide frame 151, and the distance between the two gate plates 152 is controlled by the adjusting component 153 to control the opening size of the slide frame 151.
[0045] The other end of the conveyor frame features an adjustable chute assembly. This assembly allows for adjustment of the chute frame 151's tilt angle to optimize the food's sliding speed and prevent blockages or splashing. Additionally, it allows for adjustment of the gate 152's opening size to achieve fixed-feed operation.
[0046] The above embodiments are merely specific implementations of this utility model, used to illustrate the technical solutions of this utility model, and not to limit it. The protection scope of this utility model is not limited thereto. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features within the technical scope disclosed in this utility model. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be covered within the protection scope of this utility model.
Claims
1. A semi-automatic continuous filling bander, characterized in that, It includes a feeding conveyor (100) and a packaging box conveyor (200), wherein the feeding conveyor (100) transports food into a container located in the packaging box conveyor (200) and realizes transportation through the packaging box conveyor (200); The packaging box conveying device (200) includes an empty material conveying belt assembly (210), a positioning and filling belt assembly (220), and a full material conveying belt assembly (230). The positioning and filling belt assembly (220) includes an upper support frame (224) and a lower support frame (225). The upper support frame (224) is provided with a second belt (227). The lower support frame (225) is connected to the lower end of the weighing sensor (226) through a lower support plate (2251). The upper support frame (224) is connected to the upper end of the weighing sensor (226) through an upper support plate (2241). When the container is located at the positioning filling belt assembly and the feeding is completed, the food in the container is weighed in real time by the weighing sensor (226).
2. The semi-automatic continuous filling bander according to claim 1, characterized in that, The length of the upper support plate (2241) is less than the length of the weighing sensor (226), the length of the lower support plate (2251) is less than the length of the weighing sensor (226), and the upper support plate (2241) and the lower support plate (2251) are misaligned.
3. The semi-automatic continuous filling bander according to claim 1, characterized in that, The upper support frame (224) is suspended above the lower support frame (225) and is connected to the lower support frame (225) by a weighing sensor (226), an upper support plate (2241) and a lower support plate (2251).
4. The semi-automatic continuous filling bander according to claim 3, characterized in that, The lower support frame (225) is connected to the empty material conveyor belt assembly (210) and the full material conveyor belt assembly (230) respectively via support rods (221).
5. The semi-automatic continuous filling bander according to claim 4, characterized in that, The upper support frame (224) is connected to a photoelectric sensor (223) via a bracket (222), and the upper support frame (224) is equipped with a bullseye level (228).
6. The semi-automatic continuous fill belt machine of claim 1, wherein, The empty material conveyor belt assembly (210), the positioning and filling belt assembly (220), and the full material conveyor belt assembly (230) are all equipped with independent control motors.
7. The semi-automatic continuous filling bander according to claim 6, characterized in that, The empty material conveyor belt assembly (210), the positioning and filling belt assembly (220), and the full material conveyor belt assembly (230) are all equipped with limiting components (240); The limiting component (240) includes a limiting baffle (241), an adjusting rod (242), and an adjusting nut (243). The limiting baffle (241) is inserted into the inner side of the empty material conveyor belt assembly (210) through the adjusting rod (242) and fixed by the adjusting nut (243).
8. The semi-automatic continuous fill belt machine of claim 1, wherein, The feeding conveying device (100) includes a conveying frame assembly (110), a fixed columnar leg (120) and a height-adjustable leg (130) respectively disposed on the conveying frame assembly (110), and the conveying frame assembly (110) is inclined by means of the fixed columnar leg (120) and the height-adjustable leg (130); The feeding direction of the conveying frame assembly (110) is defined as the input end, the discharging direction as the output end, and the height of the output end is greater than the height of the input end. The input end is provided with a hopper assembly (140), and the output end is provided with an adjustable chute assembly (150).
9. The semi-automatic continuous filling bander according to claim 8, characterized in that, The hopper assembly (140) includes a hopper frame (141) used in conjunction with the conveying frame assembly (110), and the hopper frame (141) is provided with a buffer plate (142).
10. The semi-automatic continuous filling bander according to claim 8, characterized in that, The adjustable chute assembly includes a chute frame (151) and two gates (152) disposed on the chute frame (151); The chute frame (151) has an arc-shaped groove (1511) at one end near the conveying frame assembly (110). The conveying frame assembly (110) has a positioning hole that matches the arc-shaped groove (1511). A positioning nut passes through the arc-shaped groove (1511) and connects to the positioning hole to fix the chute frame (151) and the conveying frame assembly (110). The two gates (152) are symmetrically and movably connected to the slide frame (151), and the distance between the two gates (152) is controlled by the adjusting component (153) to control the opening size of the slide frame (151).