Hulk collects 200 km type train's bilge tank
By designing an integrated tank structure for waste and grey water, and using components such as solenoid valves and vacuum tubes, the sewage discharge process is simplified, solving the problems of large space occupation and complex connections in existing sewage pump rooms, and achieving the effects of simple sewage discharge structure and reduced train weight.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO HONGSHUN METAL PROD CO LTD
- Filing Date
- 2025-08-18
- Publication Date
- 2026-08-04
AI Technical Summary
The existing automatic sewage discharge system has a large sewage pump room that occupies a lot of space, has complex connections, and the sewage discharge process is cumbersome, which affects the efficiency of train use.
Design a tank structure that integrates a sludge tank and a grey water tank, using components such as solenoid valves, pressure reducing valves, and vacuum tubes to simplify the sewage discharge process, reduce space occupation, and achieve automatic sewage discharge through vacuum suction and solenoid valve control.
This design achieves a simple sewage discharge structure, occupies little space, simplifies the sewage discharge process, and improves the train's operating efficiency and weight reduction.
Smart Images

Figure CN224589850U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of waste bin technology, and in particular relates to the waste bin body of the Hulk 200 km / h train. Background Technology
[0002] The "Green Giant" EMU (Electric Multiple Unit) has a design speed of 160 km / h, the same as the maximum speed of Z-series conventional passenger trains. The Green Giant's primary purpose is to improve the operational efficiency of existing passenger train lines, especially the passage capacity of large passenger stations, and to enhance passenger comfort. It is considered an upgrade to the 25T-type passenger train, designed to upgrade conventional lines, rather than as a supplement to high-speed distributed-power EMUs such as the Harmony and Fuxing trains.
[0003] Existing automatic sewage discharge devices include, for example, Chinese Patent Application No. 202022532504.1, and references... Figure 6 This invention discloses an automatic sewage discharge device for rail engineering vehicles, belonging to the field of automatic sewage discharge technology. The device integrates a sewage tank, a grey water tank, and a sewage pump station. The pump station contains a sewage pump, a sewage tank valve, and a grey water tank valve. When the integrated sewage tank is full and needs to be emptied, the vehicle travels to the discharge location. In stations without corresponding suction equipment, the sewage in the tank can be automatically discharged to the designated location through the control of the valve groups in the pump station. This provides the integrated sewage tank with an automatic sewage discharge system, eliminating the need for external sewage discharge equipment, reducing discharge conditions, and improving discharge efficiency.
[0004] While the aforementioned automatic sewage discharge device can achieve automatic sewage discharge, the sewage pumps in the pump house occupy a large space, and the numerous and complex pipe and valve assemblies connected to the pumps not only make the entire pump house occupy a significant amount of space in the sewage tank, but also complicate the sewage discharge process, which requires the use of the sewage pumps. Therefore, this paper proposes a sewage tank design for the Green Giant 200km / h train, which features a simpler sewage discharge structure and a smaller pump house footprint. Utility Model Content
[0005] In view of this, the main objective of this application is to provide a waste container for the Hulk 200km / h train.
[0006] The technical solution adopted in this application is as follows: The waste tank body of the Green Giant 200 km / h train includes an integrated waste tank, which integrates a waste tank for storing waste and a grey water tank for storing grey water; the integrated waste tank is provided with a waste inlet, which is connected to the waste tank through a pipe; The grey water tank is located inside one end of the integrated sludge tank. A first sludge inlet pipe is connected to the grey water tank. One end of the first sludge inlet pipe is connected to the sludge tank, and the other end of the first sludge inlet pipe is connected to the grey water tank. A pipe clamp valve is connected to the first sludge inlet pipe. The grey water tank is equipped with a solenoid valve and a pressure reducing valve. The solenoid valve is connected to the clamp valve and the pressure reducing valve respectively through an air pipe. The other end of the pressure reducing valve is connected to an external air source. An inspection door is provided above the solenoid valve on the grey water tank. A junction box is located on the same side as the grey water tank at the waist of the integrated waste tank. The junction box is connected to the solenoid valve circuit. A maintenance unit is provided between the solenoid valve and the junction box.
[0007] Furthermore, a first drain pipe is connected to the connection between the first sewage inlet pipe and the ash water tank. One end of the first drain pipe extends out of the integrated sewage tank and a control valve is provided at the extended end. The first drain pipe is used to discharge the ash water at a low liquid level from the ash water tank.
[0008] Furthermore, a second drain pipe is provided at the other end of the integrated waste tank, the second drain pipe is connected to the waste tank, and a control valve is provided at the end of the second drain pipe; the second drain pipe is used to discharge the wastewater with a low liquid level from the waste tank.
[0009] Furthermore, the grey water tank is connected to an overflow pipe, which includes an upper overflow pipe and a lower overflow pipe. The upper overflow pipe and the lower overflow pipe are connected by a flange. An insect-proof filter screen is provided at the connection between the upper overflow pipe and the lower overflow pipe. Rubber pads are provided at both the upper and lower ends of the insect-proof filter screen.
[0010] Furthermore, each end of the integrated waste bin is provided with a waste discharge assembly, which includes a waste discharge seat, an L-shaped waste discharge pipe, and a quick connector. The drain seat is installed at both ends of the integrated waste bin, and the L-shaped drain pipe is installed on the drain seat. A control valve is provided at the installation point of the L-shaped drain pipe and the drain seat. One end of the L-shaped drain pipe extends into the waste bin, and the other end of the L-shaped drain pipe is connected to the quick connector, which is used to connect to an external discharge pipeline.
[0011] Furthermore, the integrated waste bin is equipped with a first wastewater pipe and a second wastewater pipe. One end of the first wastewater pipe and the second wastewater pipe are connected to the train wastewater outlet, and the other end of the first wastewater pipe and the second wastewater pipe are connected to the grey water tank.
[0012] Furthermore, a flushing pipe is installed inside the integrated waste bin, and the flushing pipe is connected to the waste bin for flushing the waste bin; both ends of the flushing pipe extend out of the integrated waste bin, and each end of the flushing pipe extending out of the integrated waste bin is provided with a connector, and the connector is equipped with a control valve.
[0013] Furthermore, an emergency valve connected to the waste tank is provided on the side of the integrated waste tank on the same side as the grey water tank.
[0014] Furthermore, a first air intake valve is installed on the side of the integrated waste tank on one side of the emergency valve, and the first air intake valve is connected to an air intake pipe; correspondingly, a second air intake valve is installed on the other side of the integrated waste tank, and the second air intake valve is connected to an air intake pipe; above the first air intake valve, a vacuum tube is provided in the integrated waste tank, and the vacuum tube is connected to an external air source.
[0015] Furthermore, the integrated waste bin includes a support frame, the waste bin and the grey water bin are enclosed in the support frame, a heating pipe is provided between the support frame and the waste bin, and an insulation layer is filled between the support frame and the waste bin and the grey water bin; the support frame is externally covered by a front cover plate, a rear cover plate, a top cover plate, a bottom cover plate, a left cover plate and a right cover plate; a lifting lug is installed on the end face of the top cover plate.
[0016] Compared with the prior art, the present application has the following advantages: the waste tank and the return water tank are integrated into one box to achieve the effect of interconnection; the gray water tank and sewage discharge structure occupy less space and the sewage discharge structure is simple, while realizing the weight reduction of the train. Attached Figure Description
[0017] The following figures are for illustrative purposes only and are not intended to limit the scope of this application, wherein: Figure 1 This is a three-dimensional schematic diagram of the present application; Figure 2 This is a schematic diagram of the structure of this application; Figure 3 for Figure 2 The front view; Figure 4(a) is Figure 1 Front view; Figure 4(b) is Figure 1 Rear view; Figure 5 This is a schematic diagram of the cross-sectional structure of the overflow pipe; Figure 6 This is a schematic diagram of a product based on existing technology.
[0018] Reference numerals: 1. Integrated waste bin; 2. Grey water tank; 3. Waste inlet; 4. First waste inlet pipe; 5. Pinch valve; 6. Solenoid valve; 7. Pressure reducing valve; 8. Inspection door; 9. Junction box; 10. Maintenance unit; 11. First drain pipe; 12. Second drain pipe; 13. Overflow pipe; 14. Upper overflow pipe; 15. Lower overflow pipe; 16. Insect filter; 17. Rubber pad; 18. Wastewater discharge assembly; 19. Wastewater discharge seat; 20. L-shaped wastewater discharge pipe; 21. Quick connector; 22. First sewage pipe; 23. Second sewage pipe; 24. Flushing pipe; 25. Connector; 26. Emergency valve; 27. First air inlet valve; 28. Second air inlet valve; 29. Air inlet pipe; 30. Vacuum tube; 31. Support frame; 32. Heating tube; 33. Front cover plate; 34. Top cover plate; 35. Lifting lug. Detailed Implementation
[0019] To make the objectives, technical solutions, design methods, and advantages of this application clearer, the following detailed description, in conjunction with the accompanying drawings, provides specific embodiments. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of this application.
[0020] This application relates to a waste bin body for the Green Giant 200km / h train, and its specific implementation method is as follows: Please refer to... Figures 1-5 As shown, the waste bin body includes an integrated waste bin 1, which integrates a waste bin (not shown) for storing waste and a grey water bin 2 for storing grey water; the integrated waste bin 1 is provided with a waste inlet 3, which is connected to the waste bin through a pipe; The grey water tank 2 is located inside one end of the integrated waste tank 1. A first waste inlet pipe 4 is connected to the grey water tank 2. One end of the first waste inlet pipe 4 is connected to the waste tank, and the other end is connected to the grey water tank 2. A clamp valve 5 is connected to the first waste inlet pipe 4. A solenoid valve 6 and a pressure reducing valve 7 are provided on the grey water tank 2. The solenoid valve 6 is connected to the clamp valve 5 and the pressure reducing valve 7 respectively through an air pipe. The other end of the pressure reducing valve 7 is connected to an external air source. An inspection door 8 is provided on the grey water tank 2 above the solenoid valve 6. A junction box 9 is provided on the waist of the integrated waste tank 1 on the same side as the grey water tank 2. The junction box 9 is electrically connected to the solenoid valve 6. An inspection unit 10 is provided between the solenoid valve 6 and the junction box 9.
[0021] In the above embodiment, the grey water from the tractor's handwashing station is collected by gravity and temporarily stored in a grey water tank located in an integrated waste bin under the vehicle.
[0022] In the above, the integrated waste tank 1 is equipped with a flushing pipe 24, which is connected to the waste tank and used to flush the waste tank; both ends of the flushing pipe 24 extend out of the integrated waste tank 1, and each end of the flushing pipe 24 extending out of the integrated waste tank 1 is provided with a connector 25, and the connector 25 is equipped with a control valve; the gray water tank 2 is provided on the same side of the integrated waste tank 1 with an emergency valve 26 connected to the waste tank.
[0023] In the above embodiment, the flushing pipe 24 can periodically flush the waste tank.
[0024] In the above, a first air intake valve 27 is installed on one side of the emergency valve 26 on the side of the integrated waste tank 1, and the first air intake valve 27 is connected to an air intake pipe; correspondingly, a second air intake valve 28 is installed on the other side of the integrated waste tank 1, and the second air intake valve 28 is connected to an air intake pipe 29; the two air intake valves are connected to an external air source (air supply), and the air intake pipes connected to the air intake valves extend into the integrated waste tank; Above the first air inlet valve 27, a vacuum tube 30 is provided in the integrated waste tank 1. One end of the vacuum tube 30 is located in the integrated waste tank, and the other end is connected to an external air source (air extraction). When train waste needs to be discharged into the integrated waste bin, an external air source evacuates the integrated waste bin through a vacuum tube to maintain a sufficient vacuum inside the bin, creating negative pressure with the train's waste outlet, so that the waste generated by the train can be effectively sucked into the integrated waste bin. If the integrated waste bin needs to be discharged, two air inlet valves are used to remove the vacuum effect in the integrated waste bin, making it easier to discharge waste.
[0025] In the above, the integrated waste tank 1 includes a support frame 31, and the waste tank and the grey water tank 2 are enclosed in the support frame 31. A heating pipe 32 is provided between the support frame 31 and the waste tank (or the heating pipe 32 is directly placed in the waste tank). The support frame 31 is covered with a front cover plate 33, a rear cover plate, a top cover plate 34, a bottom cover plate, a left cover plate, and a right cover plate. An insulation layer is filled between the support frame 31 and the waste tank and the grey water tank 2. A lifting lug 35 is installed on the end face of the top cover plate 34.
[0026] In the above embodiment, the insulation layer is 38mm insulation cotton, a heating pipe is installed inside the box, and a heat tracing wire is wrapped around the ball valve to enable the integrated sewage tank and grey water tank to have heating and cold protection functions at low temperatures.
[0027] In the above implementation, the waste tank has four liquid levels: 25%, 50%, 75%, and 100%. When the liquid level reaches 25%, an alarm signal is issued and heating of the tank is prohibited. When the liquid level reaches 75%, an alarm signal is issued. When the liquid level in the waste tank reaches 100%, the tank is prohibited from use.
[0028] As one embodiment of this application, please refer to Figures 1-5 As shown, the first sewage inlet pipe 4 in the sewage tank is connected to the gray water tank 2 at the connection point of the first sewage inlet pipe 4. One end of the first sewage inlet pipe 11 extends out of the integrated sewage tank 1 and the extended end is equipped with a control valve. The first sewage inlet pipe 11 is used to discharge the gray water at the low liquid level in the gray water tank 2.
[0029] As one embodiment of this application, please refer to Figures 1-5 As shown, a second drain pipe 12 is provided at the other end of the integrated waste tank 1 in the waste tank body. The second drain pipe 12 is connected to the waste tank, and a control valve is provided at the end of the second drain pipe 12. The second drain pipe 12 is used to discharge the waste water with a low liquid level in the waste tank.
[0030] As one embodiment of this application, please refer to Figures 1-5 As shown, the grey water tank 2 in the waste bin is connected to an overflow pipe 13. The overflow pipe 13 includes an upper overflow pipe 14 and a lower overflow pipe 15. The upper overflow pipe 14 and the lower overflow pipe 15 are connected by a flange. An insect-proof filter screen 16 is provided at the connection between the upper overflow pipe 14 and the lower overflow pipe 15. Rubber pads 17 are provided at both the upper and lower ends of the insect-proof filter screen 16.
[0031] As one embodiment of this application, please refer to Figures 1-5 As shown, the integrated waste bin 1 in the waste bin body is provided with a sewage discharge assembly 18 at both ends. The sewage discharge assembly 18 includes a sewage discharge seat 19, an L-shaped sewage discharge pipe 20, and a quick connector 21. The sewage discharge seat 19 is installed at both ends of the integrated waste bin 1, and the L-shaped sewage discharge pipe 20 is installed on the sewage discharge seat 19. A control valve is provided at the installation position of the L-shaped sewage discharge pipe 20 and the sewage discharge seat 19. One end of the L-shaped sewage discharge pipe 20 extends into the waste bin, and the other end of the L-shaped sewage discharge pipe 20 is connected to the quick connector 21. The quick connector 21 is used to connect to an external discharge pipeline.
[0032] As one embodiment of this application, please refer to Figures 1-5 As shown, the integrated sewage tank 1 in the sewage tank body is equipped with a first sewage pipe 22 and a second sewage pipe 23. One end of the first sewage pipe 22 and the second sewage pipe 23 are connected to the sewage outlet of the train, and the other end of the first sewage pipe 22 and the second sewage pipe 23 are connected to the gray water tank 2.
[0033] In this application, the waste bin emptying process is as follows: 1. First, open the drain ball valve, then turn the drain knob to the "drain" position; the "drain" indicator light will illuminate. 2. System Operation: First, open the clamp valve and solenoid valve in the grey water tank to draw the grey water in the grey water tank into the sludge tank through the vacuum action of the sludge tank. At the same time, start the sewage pump to discharge the sludge from the sludge tank. In the above-mentioned emptying process, the sewage in the temporary storage box is sucked into the sewage box by the clamp valve, solenoid valve and pressure reducing valve, and the sewage drain valve directly empties the water in the temporary storage box; the sewage discharge process is simplified, and sewage discharge can be easily achieved by the cooperation of solenoid valve, clamp valve and pressure reducing valve. Moreover, the entire sewage discharge structure occupies little space, which achieves the effect of reducing the weight of the train.
[0034] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical applications, or technological improvements to the embodiments in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.
Claims
1. A sewage tank body for a Green Giant 200 km type train, characterized in that, The system includes an integrated waste bin (1), which integrates a waste bin for storing waste and a grey water bin (2) for storing grey water; the integrated waste bin (1) is provided with a sewage inlet (3), which is connected to the waste bin through a pipe. The grey water tank (2) is located inside one end of the integrated sewage tank (1). A first sewage inlet pipe (4) is connected to the grey water tank (2). One end of the first sewage inlet pipe (4) is connected to the sewage tank, and the other end of the first sewage inlet pipe (4) is connected to the grey water tank (2). A pipe clamp valve (5) is connected to the first sewage inlet pipe (4). The grey water tank (2) is equipped with a solenoid valve (6) and a pressure reducing valve (7). The solenoid valve (6) is connected to the clamp valve (5) and the pressure reducing valve (7) respectively through an air pipe. The other end of the pressure reducing valve (7) is connected to an external air source. An inspection door (8) is provided above the solenoid valve (6) on the grey water tank (2). A junction box (9) is provided on the waist of the integrated waste tank (1) on the same side as the grey water tank (2). The junction box (9) is connected to the solenoid valve (6) by circuit. A maintenance unit (10) is provided between the solenoid valve (6) and the junction box (9).
2. The Hulk Set 200 km type train's sewage tank body according to claim 1, characterized in that, The first sewage inlet pipe (4) is connected to the ash water tank (2) by a first drain pipe (11). One end of the first drain pipe (11) extends out of the integrated sewage tank (1) and the extended end is equipped with a control valve. The first drain pipe (11) is used to discharge the ash water at a low level from the ash water tank (2).
3. The Hulk Set 200 km type train's sewage tank body according to claim 1, characterized in that, The other end of the integrated waste tank (1) is provided with a second drain pipe (12), which is connected to the waste tank. A control valve is provided at the end of the second drain pipe (12). The second drain pipe (12) is used to discharge the waste tank at a low liquid level.
4. The Hulk Set 200 km type train's sewage tank body according to claim 1, characterized in that, The grey water tank (2) is connected to an overflow pipe (13), which includes an upper overflow pipe (14) and a lower overflow pipe (15). The upper overflow pipe (14) and the lower overflow pipe (15) are connected by a flange. An insect-proof filter screen (16) is provided at the connection between the upper overflow pipe (14) and the lower overflow pipe (15). Rubber pads (17) are provided at both the upper and lower ends of the insect-proof filter screen (16).
5. The Hulk Set 200 km type train's sewage tank box according to claim 1, characterized in that, The integrated waste bin (1) is provided with a sewage discharge assembly (18) at both ends. The sewage discharge assembly (18) includes a sewage discharge seat (19), an L-shaped sewage discharge pipe (20), and a quick connector (21). The drain seat (19) is installed at both ends of the integrated waste bin (1), and the L-shaped drain pipe (20) is installed on the drain seat (19). A control valve is provided at the installation point of the L-shaped drain pipe (20) and the drain seat (19). One end of the L-shaped drain pipe (20) extends into the waste bin, and the other end of the L-shaped drain pipe (20) is connected to the quick connector (21). The quick connector (21) is used to connect to the external discharge pipeline.
6. The Hulk Set Motion 200 km type train's sewage tank box according to claim 1, characterized in that, The integrated waste bin (1) is equipped with a first wastewater pipe (22) and a second wastewater pipe (23). One end of the first wastewater pipe (22) and the second wastewater pipe (23) are connected to the train wastewater outlet, and the other end of the first wastewater pipe (22) and the second wastewater pipe (23) are connected to the grey water tank (2).
7. The Hulk Set Motion 200 km type train's sewage tank box according to claim 1, characterized in that, The integrated waste bin (1) is equipped with a flushing pipe (24), which is connected to the waste bin and is used to flush the waste bin. Both ends of the flushing pipe (24) extend out of the integrated waste bin (1), and each end of the flushing pipe (24) extending out of the integrated waste bin (1) is provided with a connector (25), which is equipped with a control valve.
8. The Hulk Set 200 km type train's sewage tank body according to claim 1, characterized in that, An emergency valve (26) connected to the waste tank is provided on the side of the integrated waste tank (1) on the same side as the grey water tank (2).
9. The Hulk Set Motion 200 km type train's sewage tank box according to claim 8, characterized in that, A first air inlet valve (27) is installed on the side of the integrated waste tank (1) on one side of the emergency valve (26), and the first air inlet valve (27) is connected to an air inlet pipe; correspondingly, a second air inlet valve (28) is installed on the other side of the integrated waste tank (1), and the second air inlet valve (28) is connected to an air inlet pipe (29). A vacuum tube (30) is provided above the first air inlet valve (27) in the integrated waste box (1), and the vacuum tube (30) is connected to an external air source.
10. The Hulk Set Motion 200 km type train's dirt tank box according to claim 1, characterized in that, The integrated waste bin (1) includes a support frame (31), the waste bin and the grey water bin (2) are wrapped in the support frame (31), a heating pipe (32) is provided between the support frame (31) and the waste bin, and an insulation layer is filled between the support frame (31) and the waste bin and the grey water bin; The support frame (31) is externally covered by a front cover plate (33), a rear cover plate, a top cover plate (34), a bottom cover plate, a left cover plate, and a right cover plate; The top plate (34) is equipped with a lifting lug (35) on its end face.