Double-disk take-up machine bidirectional wire arranging device

By designing a bidirectional cable routing device for a dual-reel take-up machine, seamless switching of cables between the two reels is achieved, solving the problems of frequent downtime and high cost of cable routing devices in traditional take-up machines, improving production efficiency and reducing maintenance costs.

CN224590410UActive Publication Date: 2026-08-04YANGZHOU HUASHENG ELECTRONICS IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANGZHOU HUASHENG ELECTRONICS IND
Filing Date
2025-07-01
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Traditional take-up machines require frequent shutdowns to replace the spools, resulting in low production efficiency. Furthermore, existing wire guides are costly and complex to maintain, making it difficult to meet the production needs of small-scale enterprises.

Method used

Design a bidirectional cable handling device for a double-reel cable take-up machine. By setting up components such as a base, guide bar frame, cable reel frame, cable reel motor, guide slide bar, lead screw and guide wheel frame, the cable can be seamlessly switched between two reels, avoiding downtime operation.

Benefits of technology

It improves production efficiency, reduces maintenance costs, and has strong applicability, making it suitable for cable production in small-scale enterprises.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of double-disc take-up machine bidirectional wire arranging device, the device is provided with base, the base both sides are provided with wire reel stand, middle part upper side is provided with guide lever frame;Wire reel motor, rotary hydraulic rod and wire reel fixed hydraulic disc are installed on the wire reel stand;Guide slide, screw and adjusting screw are installed on the guide lever frame;Guide wheel frame is installed on the guide slide and screw;Screw side is connected with the rotating shaft of lower screw motor by transmission belt, two sets of limiters are installed on adjusting screw;Left guide wheel, right guide wheel, guide wheel and well-shaped limiters are installed on the guide wheel frame;The double-disc take-up machine bidirectional wire arranging device introduces cable to main guide wheel by well-shaped limiter, then enters left guide wheel or right guide wheel according to requirement, winding is carried out to wire reel on the wire reel stand of left guide wheel or right guide wheel corresponding, after winding is completed on one side wire reel, it is quickly switched to the other side wire reel and winds, effectively improve the production efficiency of equipment.
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Description

Technical Field

[0001] This utility model relates to the field of cable processing equipment technology, specifically a bidirectional cable routing device for a double-reel take-up machine. Background Technology

[0002] In cable production and processing, cable reels are typically used for convenient cable storage and transportation. Cable reel storage is generally done using a cable reel take-up machine. Traditional take-up machines are usually designed for single-reel take-up; when a reel is full, the machine needs to be stopped to replace the reel before reloading, which significantly delays production time. Some cable production equipment cannot be stopped for extended periods, as prolonged downtime can lead to quality problems and equipment malfunction. This means that traditional, simple take-up machines do not meet the demands, are inefficient, and easily affect quality. Using existing cable guides is problematic because they are expensive, prone to failure during long-term bidirectional operation, and have high maintenance costs. Repairing cable guides requires specialized skills, and damage can cause significant downtime. Fully automatic cable reel machines are prohibitively expensive for small-scale, small-batch production enterprises. Therefore, the applicant proposes a double-reel take-up machine with bidirectional cable guiding device. This device can withstand large alternating loads during the take-up and guiding process, reducing impact wear caused by sudden cable vibrations and tension changes. It is easy to maintain and can switch reels without stopping the machine, effectively improving production efficiency. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model proposes a bidirectional cable winding device for a double-reel take-up machine. A base is provided, with reel frames on both sides and a guide bar frame on the upper center. A reel motor, a rotating hydraulic rod, and a reel fixing hydraulic disc are installed on the reel frames. A guide slide, a lead screw, and an adjusting lead screw are installed on the guide bar frame. A guide wheel frame is installed on the guide slide and lead screw. One side of the lead screw is connected to the shaft of the lower lead screw motor via a transmission belt. Two sets of limiters are installed on the adjusting lead screw. A left guide wheel, a right guide wheel, a guide wheel, and a grid-shaped limiter are installed on the guide wheel frame. The bidirectional cable winding device guides the cable to the main guide wheel through the grid-shaped limiter, and then, depending on the requirements, into the left or right guide wheel. The cable is wound up by the reel on the corresponding reel frame of the left or right guide wheel. After winding on one reel is completed, the device quickly switches to the other reel for winding, effectively improving the production efficiency of the equipment.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A bidirectional cable laying device for a double-reel take-up machine includes a base, a guide bar frame, a cable reel frame, a cable reel motor, a cable reel, a guide slide bar, a lead screw, a guide wheel frame, a limiter, a lead screw motor, and an adjusting lead screw. The device is characterized in that: the bidirectional cable laying device for the double-reel take-up machine is provided with a base; a guide bar frame is installed on the upper part of the base; cable reel frames are installed on the left and right sides of the base; guide slide bars are installed on the upper sides of the guide bar frame, a lead screw is installed in the middle, two sets of adjusting lead screws are installed at the lower part of the lead screw, and a lead screw motor is installed at the lower part of the guide bar frame; guide wheel frames are installed on the guide slide bar and the lead screw, and a limiter is installed on the adjusting lead screw; a cable reel motor and a cable reel are installed on the cable reel frame.

[0006] Furthermore, the bidirectional winding device of the double-disc take-up machine is equipped with a lead screw mounted on a guide rod frame. The two ends of the lead screw are mounted on the guide rod frame through bearings. One end of the lead screw is connected to the turntable at the shaft end of the lead screw motor through a transmission belt. The guide slide and the adjusting lead screw are installed at both ends through locking nuts.

[0007] Furthermore, the double-reel take-up machine bidirectional cable laying device is equipped with a cable reel frame, which is a frame structure. The lower side of the cable reel frame is mounted on the base via a rotating shaft seat. A rotating hydraulic rod is installed at the middle of the rear end of the cable reel frame and connected to the base. A cable reel fixing hydraulic disc is installed at the opposite end of the cable reel motor installed on the front side of the cable reel frame. A rotating cone head is installed on the inner side of the cable reel motor installed on the front side of the cable reel frame.

[0008] Furthermore, the bidirectional cable laying device of the double-reel take-up machine is equipped with a guide wheel frame, on which a left guide wheel and a right guide wheel are installed. A guide wheel and a grid limiter are installed in the upper middle part of the guide wheel frame, and a sliding seat is provided in the lower part of the guide wheel frame.

[0009] Furthermore, the dual-reel take-up machine bidirectional wire laying device is provided with sliding guide sleeves on both sides of the sliding seat and mounted on the guide slide rod, and a threaded moving sleeve is provided in the middle of the sliding seat and mounted on the lead screw.

[0010] Furthermore, the bidirectional winding device of the double-reel take-up machine is equipped with a limiter, and the limiter is equipped with a quick-adjustment fixing buckle. The limiter is installed on the adjusting screw through the quick-adjustment fixing buckle.

[0011] Furthermore, the bidirectional winding device of the double-reel take-up machine is equipped with a lead screw motor, and a speed regulator is installed on the shaft end of the lead screw motor.

[0012] The benefits of this application are:

[0013] 1. The double-reel take-up machine's bidirectional wire feeding device adopts a double reel setup, which can effectively avoid the need to stop and wait when changing reels, thus improving production efficiency;

[0014] 2. The double-reel take-up machine's bidirectional cable laying device has a simple overall structure, is easy to install, and is simple to maintain;

[0015] 3. The double-reel take-up machine's bidirectional cable routing device has low manufacturing cost, is easy to use, and can effectively reduce processing costs;

[0016] 4. The double-reel take-up machine's bidirectional cable laying device can be adjusted according to different reel sizes, making it highly adaptable. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of a partial structure of the present invention. Figure 1 ;

[0019] Figure 3 This is a schematic diagram of a partial structure of the present invention. Figure 2 .

[0020] The following are marked in the diagram: 1. Base; 2. Guide bar frame; 3. Wire reel frame; 4. Wire reel motor; 5. Wire reel; 6. Guide slide bar; 7. Lead screw; 8. Guide wheel frame; 8-1. Left guide wheel; 8-2. Right guide wheel; 8-3. Guide wheel; 8-4. Grid limiter; 8-5. Sliding seat; 9. Limiter; 10. Lead screw motor; 11. Adjusting lead screw. Detailed Implementation

[0021] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments:

[0022] like Figure 1-3 As shown, this is a bidirectional cable winding device for a double-reel take-up machine, including a base 1, a guide bar frame 2, a cable reel frame 3, a cable reel motor 4, a cable reel 5, a guide slide bar 6, a lead screw 7, a guide wheel frame 8, a limiter 9, a lead screw motor 10, and an adjusting lead screw 11. Figure 1 As shown, the double-reel take-up machine's bidirectional cable laying device includes a base 1, which is made of welded steel profiles and steel plates. Adjusting bolts are located at the four corners of the base 1, allowing for horizontal adjustment during installation. A guide rail frame 2, made of thick steel plate and stamped, is mounted on the upper part of the base 1, with mounting holes on its upper part. Reel frames 3 are mounted on the left and right sides of the base 1. Guide slides 6, with smooth surfaces and sufficient load-bearing capacity, are mounted on the upper sides of the guide rail frame 2. A lead screw 7 is mounted in the middle, and two sets of adjusting lead screws 11 are mounted below the lead screw 7. A lead screw motor 10 is mounted at the lower part of the guide rail frame 2. Guide wheel frames 8 are mounted on the guide slides 6 and lead screws 7, and limiters 9 are mounted on the adjusting lead screws 11. A reel motor 4 and a reel 5 are mounted on the reel frame 3.

[0023] The guide rod frame 2 of the double-reel take-up machine bidirectional wire laying device shown is equipped with a lead screw 7. The two ends of the lead screw 7 are mounted on the guide rod frame 2 through bearings. One end of the lead screw 7 is connected to the turntable at the shaft end of the lead screw motor 10 through a transmission belt. The guide slide 6 and the adjusting lead screw 11 are installed at both ends through locking nuts.

[0024] The double-reel take-up machine shown has a bidirectional cable laying device with a cable reel frame 3. The cable reel frame 3 is a frame structure. The lower side of the cable reel frame 3 is mounted on the base 1 through a rotating shaft seat. A rotating hydraulic rod is installed at the middle of the rear end of the cable reel frame 3 and connected to the base 1. A cable reel fixing hydraulic plate is set at the opposite end of the cable reel motor 4 installed at the front side of the cable reel frame 3. A rotating cone head is set on the inner side of the cable reel motor 4 installed at the front side of the cable reel frame 3.

[0025] like Figure 2 As shown, the bidirectional cable laying device of the double-reel take-up machine is equipped with a guide wheel frame 8. The guide wheel frame 8 is equipped with a left guide wheel 8-1 and a right guide wheel 8-2. The guide wheel frame 8 is equipped with a guide wheel 8-3 and a grid limiter 8-4 at the upper middle part of the guide wheel frame 8. The lower part of the guide wheel frame 8 is equipped with a sliding seat 8-5. The sliding seat 8-5 of the bidirectional cable laying device of the double-reel take-up machine is equipped with sliding guide sleeves on both sides and is installed on guide slide rods 6. The sliding seat 8-5 is equipped with a threaded moving sleeve in the middle and is installed on a lead screw 7.

[0026] The double-reel take-up machine shown has a bidirectional cable laying device equipped with a limiter 9. The limiter 9 is equipped with a quick-adjustment fixing buckle, and the limiter 9 is mounted on the adjusting screw 11 through the quick-adjustment fixing buckle. The double-reel take-up machine shown has a bidirectional cable laying device equipped with a screw motor 10, and a speed regulator is installed on the shaft end of the screw motor 10.

[0027] When using the bidirectional cable winding device of the double-reel take-up machine shown, the speed of the screw motor and the speed of the reel motor are adjusted and controlled according to the size of the cable and the reel. Then, the finished cable passes through the grid limiter 8-4 set at the top and enters the guide wheel 8-3. Then, depending on the needs, it enters the left guide wheel 8-1 or the right guide wheel 8-2. The cable is wound up by the reel 5 on the reel frame corresponding to the left guide wheel 8-1 or the right guide wheel 8-2. When one reel 5 is finished, the cable is introduced into the reel 5 on the other side for winding. At the same time, the reel 5 with the cable full is placed on the ground by the action of the rotating hydraulic rod installed in the middle of the rear end of the reel frame. Then, the reel is released or tightened by the action of the reel fixing hydraulic plate. During the operation of the device shown, the contact between the guide wheel frame 8 and the limiter 9 triggers the forward and reverse rotation of the screw motor 10, thereby realizing the forward and reverse rotation of the screw 7. This causes the guide wheel frame 8 to move back and forth on the screw 7, realizing the winding and winding of the cable.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any modifications or equivalent changes made based on the technical essence of the present utility model shall still fall within the scope of protection claimed by the present utility model.

Claims

1. A bidirectional cable winding device for a double-reel take-up machine, comprising a base (1), a guide bar frame (2), a cable reel frame (3), a cable reel motor (4), a cable reel (5), a guide slide bar (6), a lead screw (7), a guide wheel frame (8), a limiter (9), a lead screw motor (10), and an adjusting lead screw (11), characterized in that: The double-reel take-up machine bidirectional wire laying device is provided with a base (1), a guide rod frame (2) is installed on the upper part of the base (1), and a wire reel frame is installed on the left and right sides of the base (1); guide slides (6) are installed on the upper sides of the guide rod frame (2), a lead screw (7) is installed in the middle, two sets of adjusting lead screws (11) are installed on the lower part of the lead screw (7), and a lead screw motor (10) is installed on the lower part of the guide rod frame (2); guide wheel frame (8) is installed on the guide slide (6) and the lead screw (7), and a limiter (9) is installed on the adjusting lead screw (11); a wire reel motor (4) and a wire reel (5) are installed on the wire reel frame (3).

2. The bidirectional cable laying device for a double-reel take-up machine according to claim 1, characterized in that: The double-reel take-up machine bidirectional wire laying device is equipped with a guide rod frame (2) on which a lead screw (7) is installed. Both ends of the lead screw (7) are mounted on the guide rod frame (2) through bearings. One end of the lead screw (7) is connected to the turntable set at the shaft end of the lead screw motor (10) through a transmission belt. The guide slide (6) and the adjusting lead screw (11) are installed at both ends through locking nuts.

3. The bidirectional cable laying device for a double-reel take-up machine according to claim 1, characterized in that: The double-reel take-up machine bidirectional wire laying device is equipped with a wire reel frame (3). The wire reel frame (3) is a frame structure. The lower side of the wire reel frame (3) is mounted on the base (1) through a rotating shaft seat. A rotating hydraulic rod is installed at the middle of the rear end of the wire reel frame (3) and connected to the base (1). A wire reel fixing hydraulic plate is set at the opposite end of the wire reel motor (4) installed on the front side of the wire reel frame (3). A rotating cone head is set on the inner side of the wire reel motor (4) installed on the front side of the wire reel frame (3).

4. The bidirectional cable laying device for a double-reel take-up machine according to claim 1, characterized in that: The double-reel take-up machine bidirectional cable laying device is provided with a guide wheel frame (8), on which a left guide wheel (8-1) and a right guide wheel (8-2) are installed. A guide wheel (8-3) and a grid limiter (8-4) are installed in the upper middle part of the guide wheel frame (8), and a sliding seat (8-5) is provided in the lower part of the guide wheel frame (8).

5. A bidirectional cable laying device for a double-reel take-up machine according to claim 4, characterized in that: The double-reel take-up machine bidirectional wire laying device has sliding guide sleeves on both sides of the sliding seat (8-5) installed on the guide slide (6), and a threaded moving sleeve is installed on the screw (7) in the middle of the sliding seat (8-5).

6. The bidirectional cable laying device for a double-reel take-up machine according to claim 1, characterized in that: The double-reel take-up machine bidirectional cable laying device is equipped with a limiter (9), and the limiter (9) is equipped with a quick-adjustment fixing buckle. The limiter (9) is mounted on the adjusting screw (11) through the quick-adjustment fixing buckle.

7. The bidirectional cable laying device for a double-reel take-up machine according to claim 1, characterized in that: The double-reel take-up machine bidirectional wire feeding device is equipped with a lead screw motor (10), and a speed regulator is installed on the shaft end of the lead screw motor (10).