A diamond shaped orifice pipe silencer

By utilizing the localized eddies at the corners of the rhombus and the steel silencer tube, the problem of low-frequency noise and vibration at high flow rates is solved, resulting in better noise reduction and longer service life.

CN224592925UActive Publication Date: 2026-08-04STE EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
STE EQUIP CO LTD
Filing Date
2025-08-05
Publication Date
2026-08-04

AI Technical Summary

Technical Problem

Existing pipe silencers, under high flow rates and high noise reduction, suffer from severe gas noise and airflow vibration phenomena below 500Hz, which affects the noise reduction effect.

Method used

A rhomboid-shaped perforated pipe silencer is designed. By generating local eddies at the corners of the rhombus, and utilizing a steel silencer cylinder and rhomboid silencer hole structure, vibration and noise are reduced, and the sound absorption effect is improved.

Benefits of technology

Within a limited duct installation space, it significantly improves the noise reduction effect, reduces noise generated by low-frequency duct airflow vibration, extends the service life of the silencer, and improves the noise reduction effect by 3-5dB compared to a circular small-hole silencer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to pipeline sound attenuation technical field, concretely relates to a kind of rhombic small hole pipeline silencer, including outer sleeve and sound attenuation component, sound attenuation component includes top sealing plate, bottom sealing plate, air outlet, air inlet, sound attenuation cylinder and sound attenuation cylinder cover plate, air inlet and air outlet are installed with pipeline, only need to reserve the installation length and space of overall silencer on site, sound attenuation cylinder is steel structure type, without sound attenuation cotton setting, without replacing sound attenuation cotton, reduce vibration, noise through the structure design of prismatic sound attenuation hole, improve sound attenuation effect, sound attenuation cylinder cooperates multiple prismatic sound attenuation hole, and the sound attenuation effect of circular small hole silencer is good, and compared with circular small hole, noise reduction is improved by 3-5dB, to generate local eddy current at rhombic corner, and the attenuation of pipeline low-frequency vibration and airflow pulse vibration plays an active role, to solve the noise problem generated by low-frequency pipeline airflow vibration.
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Description

Technical Field

[0001] This utility model relates to the field of pipeline silencing technology, and in particular to a diamond-shaped small hole pipeline silencer. Background Technology

[0002] In industries such as light industry, chemical industry, petrochemical industry, coal chemical industry, and fine chemical industry, compressed air, nitrogen, oxygen, chemical plant synthesis gas, and mixed gas are used. Under the premise of high flow rate and high noise reduction of gas passing through gas pipelines and fan pipelines, pipeline silencers are installed on the pipelines to reduce low-frequency noise below 500Hz in the pipelines.

[0003] Currently, existing pipeline silencers with high flow rates and high noise reduction capacity will exhibit noise phenomena due to gas noise and airflow vibration below 500Hz, thus affecting the noise reduction effect. Utility Model Content

[0004] The purpose of this invention is to provide a rhomboid-shaped small-hole pipe silencer, which generates local eddies at the corners of the rhombus, playing a positive role in attenuating low-frequency vibrations and airflow pulse vibrations in the pipe, thereby solving the noise problem caused by low-frequency pipe airflow vibrations.

[0005] To achieve the above objectives, this utility model provides a diamond-shaped perforated pipe silencer, including an outer casing and a silencing assembly;

[0006] The silencing assembly includes a top sealing plate, a bottom sealing plate, an air outlet, an air inlet, a silencer, and a silencer cover plate;

[0007] The top sealing plate is fixedly connected to the outer sleeve and located on one side of the outer sleeve; the bottom sealing plate is fixedly connected to the outer sleeve and located on one side of the outer sleeve; the air outlet is located on one side of the top sealing plate; the air inlet is located on one side of the bottom sealing plate; the silencer is connected to the bottom sealing plate and located on one side of the bottom sealing plate; the silencer has multiple prismatic silencer holes, and the multiple prismatic silencer holes are respectively located on one side of the silencer; the silencer cover plate is fixedly connected to the silencer and located on one side of the silencer.

[0008] The gas outlet component includes a gas outlet pipe, a gas outlet pipe support plate, and an outlet flange. The gas outlet pipe is connected to the top sealing plate and is located on one side of the top sealing plate. The gas outlet pipe support plate is fixedly connected to the gas outlet pipe and the top sealing plate respectively and is located between the gas outlet pipe and the top sealing plate. The outlet flange is connected to the gas outlet pipe and is located on one side of the gas outlet pipe.

[0009] The air intake component includes an air intake pipe, an air intake pipe support plate, an inlet flange, and a drain pipe. The air intake pipe is connected to the bottom sealing plate and is located on one side of the bottom sealing plate. The air intake pipe support plate is fixedly connected to both the air intake pipe and the bottom sealing plate and is located between the air intake pipe and the bottom sealing plate. The inlet flange is connected to the air intake pipe and is located on one side of the air intake pipe. The drain pipe is connected to the bottom sealing plate and is located on one side of the bottom sealing plate.

[0010] The noise reduction assembly also includes a lug, which is fixedly connected to the outer sleeve and located on one side of the outer sleeve.

[0011] This utility model discloses a rhomboid-shaped small-hole pipe silencer. The top and bottom sealing plates are used to assemble the air outlet and air inlet components. The air inlet and air outlet components are easy to install with the pipeline. Only the installation length and space of the entire silencer need to be reserved on site. The silencer cylinder is made of steel and does not have sound-absorbing cotton. There is no need to replace the sound-absorbing cotton. The structural design of the rhomboid sound-absorbing holes reduces vibration and noise, improves the sound absorption effect, and extends the service life of the silencer. The silencer cylinder with multiple rhomboid sound-absorbing holes has a better sound absorption effect than a circular small-hole silencer, improving noise reduction by 3-5dB. It is suitable for environments with limited pipeline installation space. It effectively reduces vibration and noise in limited pipeline installation length space. The local eddies generated at the rhomboid corners play a positive role in attenuating low-frequency vibration and airflow pulse vibration of the pipeline, thereby solving the noise problem caused by low-frequency pipeline airflow vibration. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0014] Figure 2 This is a schematic diagram of the bottom encapsulation plate, air intake component, muffler, muffler cover plate, and rhomboid muffler hole of this utility model.

[0015] Figure 3 This is a distribution diagram of the rhomboid silencing holes on the silencer of this utility model.

[0016] 101-Outer sleeve, 102-Top sealing plate, 103-Bottom sealing plate, 104-Exhaust component, 105-Inlet component, 106-Silencer, 107-Silencer cover plate, 108-Rhomboid silencer hole, 109-Exhaust pipe, 110-Exhaust pipe support plate, 111-Outlet flange, 112-Inlet pipe, 113-Inlet pipe support plate, 114-Inlet flange, 115-Drain pipe, 116-Lifting lug. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0018] Please see Figures 1-3 ,in, Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a structural schematic diagram of the bottom encapsulation plate, air intake component, muffler, muffler cover plate, and rhomboid muffler hole of this utility model. Figure 3 This is a distribution diagram of the rhomboid silencing holes on the silencer of this utility model.

[0019] This utility model provides a rhomboid-shaped small-hole pipe silencer, including an outer casing 101 and a silencer assembly. The silencer assembly includes a top sealing plate 102, a bottom sealing plate 103, an air outlet 104, an air inlet 105, a silencer cylinder 106, and a silencer cylinder cover plate 107. The silencer cylinder 106 has multiple rhomboid silencer holes 108. The air outlet 104 includes an air outlet pipe 109, an air outlet pipe support plate 110, and an outlet flange 111. The air inlet 105 includes an air inlet pipe 112, an air inlet pipe support plate 113, an inlet flange 114, and a drain pipe 115. The silencer assembly also includes a lifting lug 116, which generates local eddies at the rhomboid corners, playing a positive role in attenuating low-frequency vibrations and airflow pulse vibrations in the pipe, thereby solving the noise problem caused by low-frequency pipe airflow vibration.

[0020] In this specific embodiment, the outer casing 101, in conjunction with the silencing component, performs noise reduction treatment on the airflow in the pipeline.

[0021] The top sealing plate 102 is fixedly connected to the outer sleeve 101 and located on one side of the outer sleeve 101; the bottom sealing plate 103 is fixedly connected to the outer sleeve 101 and located on one side of the outer sleeve 101; the air outlet 104 is disposed on one side of the top sealing plate 102; the air inlet 105 is disposed on one side of the bottom sealing plate 103; the silencer 106 communicates with the bottom sealing plate 103 and is located on one side of the bottom sealing plate 103; a plurality of rhomboid silencer holes 108 are respectively located on one side of the silencer 106; the silencer cover plate 107 is fixedly connected to the silencer 106 and located on one side of the silencer 106; the top sealing plate 102 and the bottom sealing plate 103 are used to assemble the air outlet 104 and the air inlet 105, and the air inlet 104... 5 and the air outlet 104 facilitate installation with the pipeline. Only the installation length and space of the overall silencer need to be reserved on site. The silencer cylinder 106 is a steel structure without sound-absorbing cotton, so there is no need to replace the sound-absorbing cotton. The structural design of the rhomboid sound-absorbing holes 108 reduces vibration and noise, improves the sound absorption effect, and extends the service life of the silencer. The silencer cylinder 106, together with multiple rhomboid sound-absorbing holes 108, has a better sound absorption effect than a small circular hole silencer, improving noise reduction by 3-5 dB. It is also suitable for environments with limited pipeline installation space. It effectively reduces vibration and noise in a limited pipeline installation length space. The local vortex generated at the rhomboid corners plays a positive role in attenuating low-frequency vibration and airflow pulse vibration of the pipeline, thereby solving the noise problem caused by low-frequency pipeline airflow vibration.

[0022] Secondly, the vent pipe 109 is connected to the top sealing plate 102 and is located on one side of the top sealing plate 102; the vent pipe support plate 110 is fixedly connected to the vent pipe 109 and the top sealing plate 102 respectively, and is located between the vent pipe 109 and the top sealing plate 102; the outlet flange 111 is connected to the vent pipe 109 and is located on one side of the vent pipe 109, the vent pipe 109 is assembled with the outlet flange 111 and the vent outlet of the pipe, and the vent pipe support plate 110 is used to assist in supporting the installation of the vent pipe 109.

[0023] Meanwhile, the air inlet pipe 112 is connected to the bottom sealing plate 103 and is located on one side of the bottom sealing plate 103; the air inlet pipe support plate 113 is fixedly connected to the air inlet pipe 112 and the bottom sealing plate 103 respectively, and is located between the air inlet pipe 112 and the bottom sealing plate 103; the inlet flange 114 is connected to the air inlet pipe 112 and is located on one side of the air inlet pipe 112; the sewage pipe 115 is connected to the bottom sealing plate 103 and is located on one side of the bottom sealing plate 103. The air inlet pipe 112 is assembled with the inlet flange 114 and the air inlet of the pipe. The air inlet pipe support plate 113 is used to assist in supporting the installation of the air inlet pipe 112. The sewage pipe 115 is used for drainage and sewage discharge.

[0024] In addition, the lifting lug 116 is fixedly connected to the outer sleeve 101 and is located on one side of the outer sleeve 101. The lifting lug 116 makes it more convenient to hoist, install and disassemble the overall muffler.

[0025] When using this utility model, the top sealing plate 102 and the bottom sealing plate 103 are used to assemble the air outlet 104 and the air inlet 105. The air outlet pipe 109 is assembled with the outlet flange 111 and the air outlet of the pipeline. The air outlet pipe support plate 110 is used to assist in supporting the installation of the air outlet pipe 109. The air inlet pipe 112 is assembled with the inlet flange 114 and the air inlet of the pipeline. The air inlet pipe support plate 113 is used to assist in supporting the installation of the air inlet pipe 112. The drain pipe 115 is used for drainage and sewage discharge. Only the installation length and space of the overall silencer need to be reserved on site. The silencer cylinder 106 is... It features a steel structure with no sound-absorbing cotton, eliminating the need for cotton replacement. The design of the rhomboid sound-absorbing holes 108 reduces vibration and noise, improves the sound absorption effect, and extends the lifespan of the silencer. The silencer cylinder 106, combined with multiple rhomboid sound-absorbing holes 108, provides better sound absorption than a small circular hole silencer, achieving a noise reduction of 3-5 dB. It is suitable for environments with limited on-site pipeline installation space, effectively reducing vibration and noise within the limited pipeline installation length. The local eddies generated at the rhomboid corners play a positive role in attenuating low-frequency pipeline vibration and airflow pulse vibration, thereby solving the noise problem caused by low-frequency pipeline airflow vibration.

[0026] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A rhomboid-shaped perforated pipe silencer, comprising an outer casing, characterized in that, It also includes a noise reduction component; The silencing assembly includes a top sealing plate, a bottom sealing plate, an air outlet, an air inlet, a silencer, and a silencer cover plate; The top sealing plate is fixedly connected to the outer sleeve and located on one side of the outer sleeve; the bottom sealing plate is fixedly connected to the outer sleeve and located on one side of the outer sleeve; the air outlet is located on one side of the top sealing plate; the air inlet is located on one side of the bottom sealing plate; the silencer is connected to the bottom sealing plate and located on one side of the bottom sealing plate; the silencer has multiple prismatic silencer holes, and the multiple prismatic silencer holes are respectively located on one side of the silencer; the silencer cover plate is fixedly connected to the silencer and located on one side of the silencer.

2. The rhomboid-shaped perforated pipe silencer as described in claim 1, characterized in that, The venting component includes a vent pipe, a vent pipe support plate, and an outlet flange. The vent pipe is connected to the top sealing plate and is located on one side of the top sealing plate. The vent pipe support plate is fixedly connected to both the vent pipe and the top sealing plate and is located between the vent pipe and the top sealing plate. The outlet flange is connected to the vent pipe and is located on one side of the vent pipe.

3. A rhomboid-shaped perforated pipe silencer as described in claim 2, characterized in that, The air intake component includes an air intake pipe, an air intake pipe support plate, an inlet flange, and a drain pipe. The air intake pipe is connected to the bottom sealing plate and is located on one side of the bottom sealing plate. The air intake pipe support plate is fixedly connected to both the air intake pipe and the bottom sealing plate and is located between the air intake pipe and the bottom sealing plate. The inlet flange is connected to the air intake pipe and is located on one side of the air intake pipe. The drain pipe is connected to the bottom sealing plate and is located on one side of the bottom sealing plate.

4. A rhomboid-shaped perforated pipe silencer as described in claim 3, characterized in that, The noise reduction assembly also includes a lug, which is fixedly connected to the outer sleeve and located on one side of the outer sleeve.