A long ring steaming machine saturated steam generating device

Abstract

The utility model discloses a kind of saturated steam generating devices of long ring steaming machine, including steaming box and the water storage tank located at the bottom of steaming box, the inside of the water storage tank is provided with heating pipe, the upper portion of the water storage tank is communicated with the inside of the steaming box, the bottom of the steaming box is equipped with saturated steam distribution mechanism, the saturated steam distribution mechanism is located above water storage tank, for the generated steam is evenly introduced into the inside of steaming box, the saturated steam distribution mechanism includes several groups of air deflector, drive motor and transmission assembly, the air deflector is evenly distributed in the inside of steaming box, the output end of the drive motor is connected with transmission assembly, the traditional component drives air deflector to sway left and right, for the disturbance ascending steam.The utility model avoids the situation that steam is locally gathered or missing in the inside of steaming box, ensures the humidity uniformity in the inside of steaming box, to improve the color uniformity of fabric cloth surface.

Description

Technical Field

[0001] This utility model relates to the technical field of long-ring steam generators, specifically a saturated steam generating device for a long-ring steam generator. Background Technology

[0002] Long-ring steaming machines are widely used in the textile printing and dyeing industry. The humidity inside the chamber, i.e., the sufficient supply of saturated steam, plays a crucial role in the steaming process. Currently, the most common devices for adding saturated steam with humidity are built-in types, which place the water tank that generates saturated steam at the bottom of the chamber and directly heat the water through perforated heating pipes, thereby generating sufficiently humidified saturated steam and dispersing it into the chamber.

[0003] However, in the actual use of existing saturated steam generators, there are many problems. Due to the uneven distribution of steam pressure in the heating tubes, the water in the tank cannot be heated evenly, making it difficult to generate uniform saturated steam. This results in insufficient humidity in some areas, leading to uneven color development on the treated fabric surface. Utility Model Content

[0004] The purpose of this invention is to provide a saturated steam generator for a long-ring steamer to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a saturated steam generator for a long-ring steamer, comprising a steaming chamber and a water storage tank located at the bottom of the steaming chamber, characterized in that: a heating pipe is installed inside the water storage tank, the upper part of the water storage tank communicates with the interior of the steaming chamber, a saturated steam distribution mechanism is installed at the bottom of the steaming chamber, the saturated steam distribution mechanism is located above the water storage tank, and is used to uniformly introduce the generated steam into the interior of the steaming chamber, the saturated steam distribution mechanism includes several sets of air guide plates, a drive motor and a transmission assembly, the air guide plates are uniformly distributed inside the steaming chamber, the output end of the drive motor is connected to the transmission assembly, and the transmission assembly drives the air guide plates to sway left and right to disturb the rising steam.

[0006] Preferably, the transmission assembly includes several sets of transmission gears and transmission racks. The transmission gears are located outside the steaming chamber and are respectively connected to the air guide plates inside the steaming chamber. The transmission racks are located below the transmission gears, and the transmission gears and transmission racks mesh with each other.

[0007] Preferably, a rotating shaft is fixedly installed on the air guide plate, and the two ends of the rotating shaft are movably installed inside the evaporation chamber. The transmission gear is fixedly connected to the rotating shaft on one side.

[0008] Preferably, a slide rail is installed at the bottom of the transmission rack, the transmission rack slide is installed on the slide rail, and the slide rail is fixedly installed on the outer wall of the steaming chamber.

[0009] Preferably, the drive motor is fixedly installed on one side of the steaming chamber, and an eccentric wheel is connected to the output end of the drive motor.

[0010] Preferably, a transmission rod is movably hinged to the eccentric wheel, and the other end of the transmission rod is movably hinged to the transmission rack.

[0011] Preferably, the air guide plate is made of a high-temperature resistant material.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model, through its saturated steam distribution mechanism, ensures that the steam generated by the heating element heating the water in the storage tank is evenly introduced into the interior of the steaming chamber. This prevents localized accumulation or absence of steam within the chamber, guaranteeing uniform humidity and thus improving the color uniformity of the fabric surface. Simultaneously, the drive motor causes the transmission components and air guide plate to oscillate left and right, further agitating the rising steam and resulting in a more even distribution of steam within the chamber, thus enhancing the steaming effect.

[0014] 2. The design of this utility model not only solves the problem of uneven steam distribution in the prior art, but also improves the overall stability and durability of the equipment. The selection of high-temperature resistant materials enables the air guide plate to operate stably for a long time in a high-temperature environment, reducing equipment failures caused by material aging or deformation and extending the service life of the equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a top view of the air guide plate structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the side structure of the air guide plate of this utility model;

[0018] Figure 4 This utility model Figure 1 Schematic diagram of the structure at point A in the middle.

[0019] In the diagram: 1. Steaming chamber; 2. Water storage tank; 3. Saturated steam distribution mechanism; 4. Air guide plate; 5. Drive motor; 6. Transmission gear; 7. Transmission rack; 8. Rotary shaft; 9. Slide rail; 10. Eccentric wheel; 11. Transmission rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution for a saturated steam generator for a long-ring steamer: a saturated steam generator for a long-ring steamer includes a steaming chamber 1 and a water storage tank 2 located at the bottom of the steaming chamber 1. The water storage tank 2 is characterized by having a heating pipe inside, the upper part of the water storage tank 2 communicating with the interior of the steaming chamber 1, and a saturated steam distribution mechanism 3 installed at the bottom of the steaming chamber 1. The saturated steam distribution mechanism 3 is located above the water storage tank 2 and is used to uniformly guide the generated steam into the interior of the steaming chamber 1. The saturated steam distribution mechanism 3 includes several sets of air guide plates 4, a drive motor 5, and a transmission assembly. The air guide plates 4 are uniformly distributed inside the steaming chamber 1. The output end of the drive motor 5 is connected to the transmission assembly, and the transmission assembly drives the air guide plates 4 to sway left and right to disturb the rising steam.

[0022] Furthermore, the transmission assembly includes several sets of transmission gears 6 and transmission racks 7. The transmission gears 6 are located outside the steaming chamber 1 and are respectively connected to the air guide plates 4 inside the steaming chamber 1. The transmission racks 7 are located below the transmission gears 6, and the transmission gears 6 and transmission racks 7 mesh with each other.

[0023] In this embodiment, when the drive motor 5 starts, the transmission gear 6 meshes with the transmission rack 7, causing the transmission gear 6 to drive the air guide plate 4 inside the steaming chamber 1 to sway left and right. This swaying motion effectively disturbs the rising steam, making the steam more evenly distributed inside the steaming chamber 1, thereby improving the steaming effect.

[0024] Furthermore, a rotating shaft 8 is fixedly installed on the air guide plate 4, and both ends of the rotating shaft 8 are movably installed inside the steaming chamber 1. The transmission gear 6 is fixedly connected to the rotating shaft 8 on one side. A slide rail 9 is installed at the bottom of the transmission rack 7, and the slide rail 9 is fixedly installed on the outer wall of the steaming chamber 1.

[0025] In this embodiment, since the transmission gear 6 is fixedly connected to the rotating shaft 8 on the air guide plate 4, the rotation of the transmission gear 6 will cause the air guide plate 4 to sway left and right around the rotating shaft 8. Through the cooperation of the slide rail 9 and the transmission rack 7, the accuracy and reliability of the swaying of the air guide plate 4 are further ensured.

[0026] Furthermore, the drive motor 5 is fixedly installed on one side of the steaming chamber 1, and the output end of the drive motor 5 is connected to an eccentric wheel 10. A transmission rod 11 is movably hinged on the eccentric wheel 10, and the other end of the transmission rod 11 is movably hinged to the transmission rack 7.

[0027] In this embodiment, due to the shape characteristics of the eccentric wheel 10, it drives one end of the transmission rod 11 to reciprocate. The other end of the transmission rod 11 is movably hinged to the transmission rack 7, so the reciprocating motion of the transmission rod 11 is converted into the left and right sliding of the transmission rack 7 on the slide rail 9. This design not only simplifies the transmission structure but also effectively improves the transmission efficiency.

[0028] Furthermore, the air guide plate 4 is made of high-temperature resistant material to ensure good working performance and a long service life even in high-temperature steam environments. The high-temperature resistance of the air guide plate 4 prevents deformation or damage from prolonged exposure to high-temperature steam, thus ensuring the stability and reliability of the saturated steam generator.

[0029] Working principle: During use, the heating element is activated by an external power source. The heating element heats the water inside the water storage tank 2, causing the water to evaporate and generate steam. The steam enters the interior of the steaming chamber 1 through the upper part of the water storage tank 2. At this time, the drive motor 5 is activated. The output end of the drive motor 5 drives the eccentric wheel 10 to rotate. The eccentric wheel 10 drives the transmission rack 7 to slide left and right on the slide rail 9 through the transmission rod 11. The transmission rack 7 drives the transmission gear 6 to rotate. The transmission gear 6 drives the rotating shaft 8 on one side to rotate. The rotating shaft 8 drives the air guide plate 4 to sway left and right. The air guide plate 4 disturbs the rising steam, so that the steam can be evenly distributed inside the steaming chamber 1, avoiding local accumulation of steam inside the steaming chamber 1, which would affect the steaming effect. The air guide plate 4 sways left and right inside the steaming chamber 1, disturbing the rising steam, achieving the effect of uniform steam distribution. This solves the problem of uneven steam distribution in the prior art and improves the steaming efficiency.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A long ring steaming machine saturated steam generating device, comprising a steaming box (1) and a water storage tank (2) located at the bottom of the steaming box (1), characterized in that: The water storage tank (2) is equipped with a heating pipe inside. The upper part of the water storage tank (2) is connected to the interior of the steaming box (1). A saturated steam distribution mechanism (3) is installed at the bottom of the steaming box (1). The saturated steam distribution mechanism (3) is located above the water storage tank (2) and is used to uniformly introduce the generated steam into the interior of the steaming box (1). The saturated steam distribution mechanism (3) includes several sets of air guide plates (4), a drive motor (5) and a transmission assembly. The air guide plates (4) are evenly distributed inside the steaming box (1). The output end of the drive motor (5) is connected to the transmission assembly. The transmission assembly drives the air guide plates (4) to sway left and right to disturb the rising steam.

2. A saturated steam generating device for a long loop steaming machine according to claim 1, characterized in that, The transmission assembly includes several sets of transmission gears (6) and transmission racks (7). The transmission gears (6) are located outside the steaming chamber (1). The transmission gears (6) are connected to the air guide plates (4) inside the steaming chamber (1). The transmission racks (7) are located below the transmission gears (6), and the transmission gears (6) and transmission racks (7) mesh with each other.

3. A saturated steam generating device for a long loop steaming machine according to claim 2, wherein A rotating shaft (8) is fixedly installed on the air guide plate (4). Both ends of the rotating shaft (8) are movably installed inside the steaming box (1). The transmission gear (6) is fixedly connected to the rotating shaft (8) on one side.

4. A saturated steam generating device for a long loop steaming machine according to claim 3, wherein The bottom of the transmission rack (7) is equipped with a slide rail (9), the transmission rack (7) slide is installed on the slide rail (9), and the slide rail (9) is fixedly installed on the outer wall of the steaming box (1).

5. A saturated steam generating device for a long loop steaming machine according to claim 4, wherein The drive motor (5) is fixedly installed on one side of the steaming chamber (1), and the output end of the drive motor (5) is connected to an eccentric wheel (10).

6. A saturated steam generating device for a long loop steaming machine according to claim 5, wherein A transmission rod (11) is movably hinged to the eccentric wheel (10), and the other end of the transmission rod (11) is movably hinged to the transmission rack (7).

7. A saturated steam generating device for a long loop steaming machine according to claim 6, wherein The air guide plate (4) is made of high temperature resistant material.

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