A wind power blade pultrusion beam positioning inspection tool

Abstract

The utility model discloses a kind of wind power blade pultrusion beam positioning inspection tool, including tool main body and display, tool main body one end is equipped with base, base is fixed on the steel frame of blade shell, tool main body other end is equipped with sensor, sensor uses displacement sensor, the end of sensor can be in contact with pultrusion beam, sensor is used to detect the displacement data of tool main body and send detection result to display, display is used to show detection result, tool main body includes the horizontal telescopic component for adjusting the horizontal spacing between base and sensor and the longitudinal telescopic component for adjusting the longitudinal spacing between base and sensor, to make positioning inspection tool can be positioned to the pultrusion beam of different model wind power blade, strong universality, positioning inspection cost can be reduced simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine blade technology, and in particular to a positioning and inspection tooling for pultruded beams of wind turbine blades. Background Technology

[0002] Pultruded beams are the main structure of wind turbine blades and serve as the primary load-bearing component. During the manufacturing process of wind turbine blades, each blade requires positioning fixtures to hold the pultruded beam in place. With the rapid development of wind power technology, the aerodynamic shape of wind turbine blades is becoming increasingly complex, and the blade twist angle is increasing, resulting in a larger tilt angle for the pultruded beam. This makes the pultruded beam prone to displacement during shell forming.

[0003] Chinese utility model patent CN220690052U discloses a positioning and inspection fixture for pultruded beams of wind turbine blades, including a base, a fixture body, a sensor, and a display. The base is fixed to the steel frame of the blade shell. One side of the fixture body is fixed to the base, and the other side is placed inside the blade shell and can abut against the pultruded beam. The fixture body conforms to the blade profile. The sensor is located on the side of the fixture body that abuts against the pultruded beam, and the end of the sensor can abut against the pultruded beam. The sensor is used to detect the displacement data of the fixture body and send the detection result to the display. The sensor is connected to the display, and the display is used to display the detection result. This positioning and inspection fixture for pultruded beams of wind turbine blades can perform secondary inspection of the placement position of the pultruded beam using a sensor and a display, ensuring accurate placement without deviation and avoiding quality defects caused by pultruded beam deviation. However, since the main structure of the fixture body is fixed, different sizes of positioning and inspection fixtures are required for different models of wind turbine blades, resulting in poor versatility and increased positioning and inspection costs. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned technical deficiencies and propose a positioning and inspection fixture for pultruded beams of wind turbine blades. This solves the technical problem that, due to the fixed main structure of the positioning and inspection fixture for pultruded beams of wind turbine blades in the background technology, different sizes of positioning and inspection fixtures are required for different models of wind turbine blades, resulting in poor versatility and increased positioning and inspection costs.

[0005] To achieve the above technical objectives, the present invention provides a positioning and inspection fixture for pultruded beams of wind turbine blades, comprising a fixture body and a display. A base is installed at one end of the fixture body, and the base is fixed on the steel frame of the blade shell. A sensor is installed at the other end of the fixture body, and the end of the sensor can abut against the pultruded beam. The sensor is used to detect the displacement data of the fixture body and send the detection result to the display, which is used to display the detection result. The fixture body includes a lateral telescopic component for adjusting the lateral distance between the base and the sensor and a longitudinal telescopic component for adjusting the longitudinal distance between the base and the sensor.

[0006] Furthermore, the lateral telescopic assembly includes a first telescopic tube and a first telescopic rod that is telescopically disposed inside the first telescopic tube. One end of the first telescopic rod extends out from inside the first telescopic tube and is fitted with a base. A first bolt for fixing the first telescopic rod inside the first telescopic tube or loosening it from inside the first telescopic tube is threaded onto the first telescopic tube.

[0007] Furthermore, the first telescopic rod is connected to a first drive assembly for driving its extension and retraction within the first telescopic tube.

[0008] Furthermore, the first drive assembly includes a first lead screw, a first handle is installed at one end of the first lead screw, a first lead screw nut is threaded onto the first lead screw, the first lead screw nut is installed at one end of the first connecting block, a first strip hole is provided on the side wall of the first telescopic tube along its central axis, and the other end of the first connecting block passes through the first strip hole and is connected to the first telescopic rod.

[0009] Furthermore, the longitudinal telescopic assembly includes a second telescopic tube and a second telescopic rod that is telescopically disposed inside the second telescopic tube. One end of the second telescopic rod extends out from inside the second telescopic tube and is equipped with a sensor. A second bolt is threaded onto the second telescopic tube for fixing the second telescopic rod inside the second telescopic tube or loosening it from inside the second telescopic tube.

[0010] Furthermore, the second telescopic rod is connected to a second drive assembly for driving its extension and retraction within the second telescopic tube.

[0011] Furthermore, the second drive assembly includes a second lead screw, a second handle is installed at one end of the second lead screw, a second lead screw nut is threaded onto the second lead screw, the second lead screw nut is installed at one end of the connecting block, a second strip hole is provided on the side wall of the second telescopic tube along its central axis, and the other end of the connecting block passes through the second strip hole and is connected to the second telescopic rod.

[0012] Furthermore, a mounting bracket is installed between the first telescopic tube and the second telescopic tube. The two ends of the first lead screw are rotatably mounted on the mounting bracket via the first bearing, and the two ends of the second lead screw are rotatably mounted on the mounting bracket via the second bearing.

[0013] The beneficial effects of this utility model include: This utility model provides a positioning and inspection fixture for pultruded beams of wind turbine blades. The main body of the fixture includes a lateral telescopic component for adjusting the lateral distance between the base and the sensor and a longitudinal telescopic component for adjusting the longitudinal distance between the base and the sensor, so that the positioning and inspection fixture can perform positioning and inspection on pultruded beams of different models of wind turbine blades, which has strong versatility and can reduce the positioning and inspection cost. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the positioning and inspection fixture for the pultruded beam of the wind turbine blade according to an embodiment of this utility model;

[0015] Figure 2 This is a diagram showing the usage status of the positioning and inspection tooling for the pultruded beam of the wind turbine blade according to an embodiment of this utility model; In the diagram: 1. Tooling body; 11. Lateral telescopic assembly; 111. First telescopic tube; 1111. First strip hole; 112. First telescopic rod; 113. First bolt; 114. First drive assembly; 1141. First lead screw; 1142. First handle; 1143. First lead screw nut; 1144. First connecting block; 12. Longitudinal telescopic assembly; 121. Second telescopic tube; 1211. Second strip hole; 122. Second telescopic rod; 123. Second bolt; 124. Second drive assembly; 1241. Second lead screw; 1242. Second handle; 1243. Second lead screw nut; 1244. Connecting block; 2. Base; 3. Blade housing; 4. Sensor; 5. Pultruded beam; 6. Display. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0017] This utility model embodiment provides a positioning and inspection fixture for pultruded beams of wind turbine blades, such as... Figure 1-2As shown, the fixture includes a main body 1 and a display 6. A base 2 is installed at one end of the main body 1, and the base 2 is fixed on the steel frame of the blade shell 3. A sensor 4 is installed at the other end of the main body 1. The sensor 4 is a displacement sensor, and the end of the sensor 4 can abut against the pultruded beam 5. The sensor 4 is used to detect the displacement data of the main body 1 and send the detection result to the display 6. The display 6 is used to display the detection result. The main body 1 includes a lateral telescopic component 11 for adjusting the lateral distance between the base 2 and the sensor 4 and a longitudinal telescopic component 12 for adjusting the longitudinal distance between the base 2 and the sensor 4, so that the positioning inspection fixture can perform positioning inspection of the pultruded beams of different types of wind turbine blades, which has strong versatility and can reduce the positioning inspection cost.

[0018] In this embodiment, the lateral telescopic component 11 includes a first telescopic tube 111 and a first telescopic rod 112 telescopically disposed inside the first telescopic tube 111. One end of the first telescopic rod 112 extends from inside the first telescopic tube 111 and is fitted with a base 2. A first bolt 113 is threaded onto the first telescopic tube 111 for fixing or loosening the first telescopic rod 112 inside or outside the first telescopic tube 111. The first telescopic rod 112 can extend and retract inside the first telescopic tube 111 to adjust the length of the lateral telescopic component 11. Simultaneously, the first bolt 113 can fix the first telescopic rod 112 inside the first telescopic tube 111, fixing the length of the lateral telescopic component 11, thereby adjusting the lateral distance between the base 2 and the sensor 4. The first telescopic rod 112 is also connected to a first drive mechanism for extending and retracting inside the first telescopic tube 111. More specifically, the first drive assembly 114 includes a first lead screw 1141, a first handle 1142 mounted on one end of the first lead screw 1141, a first lead screw nut 1143 threaded onto the first lead screw 1141, and the first lead screw nut 1143 mounted on one end of the first connecting block 1144. The side wall of the first telescopic tube 111 is provided with a first strip hole 1111 along its central axis. The other end of the first connecting block 1144 passes through the first strip hole 1111 and is connected to the first telescopic rod 112. By rotating the first handle 1142, the first lead screw 1141 can be rotated. The first lead screw 1141 can drive the first connecting block 1144 to slide inside the first strip hole 1111 through the first lead screw nut 1143, thereby allowing the first telescopic rod 112 to extend and retract inside the first telescopic tube 111, thus facilitating the adjustment of the length of the lateral telescopic assembly 11.

[0019] It should be noted that the first telescopic rod 112 and the base 2 are provided with pin holes at opposite positions, and the pin holes of the first telescopic rod 112 and the base 2 are provided with pins for fixing the first telescopic rod 112 and the base 2.

[0020] In this embodiment, the longitudinal telescopic component 12 includes a second telescopic tube 121 and a second telescopic rod 122 telescopically disposed inside the second telescopic tube 121. One end of the second telescopic rod 122 extends out of the second telescopic tube 121 and is fitted with a sensor 4. A second bolt 123 is threaded onto the second telescopic tube 121 for fixing or releasing the second telescopic rod 122 inside or from the second telescopic tube 121. The second telescopic rod 122 can extend and retract inside the second telescopic tube 121 to adjust the length of the transverse telescopic component 12. Simultaneously, the second bolt 123 can fix the second telescopic rod 122 inside the second telescopic tube 121, fixing the length of the transverse telescopic component 12, thereby adjusting the longitudinal distance between the base 2 and the sensor 4. The second telescopic rod 122 is also used to drive its extension and retraction within the second telescopic tube 121. The second drive assembly 124 is connected, more specifically, the second drive assembly 124 includes a second lead screw 1241, a second handle 1242 is installed at one end of the second lead screw 1241, a second lead screw nut 1243 is threaded onto the second lead screw 1241, the second lead screw nut 1243 is installed at one end of the connecting block 1244, the side wall of the second telescopic tube 121 is provided with a second strip hole 1211 along its central axis, the other end of the connecting block 1244 passes through the second strip hole 1211 and is connected to the second telescopic rod 122. By rotating the second handle 1242, the second lead screw 1241 can be driven to rotate, and the second lead screw 1241 can drive the connecting block 1244 to slide inside the second strip hole 121 through the second lead screw nut 1243, thereby allowing the second telescopic rod 122 to extend and retract inside the second telescopic tube 121, thus facilitating the adjustment of the length of the transverse telescopic assembly 12.

[0021] It should be noted that a mounting bracket 13 is installed between the first telescopic tube 111 and the second telescopic tube 121. The two ends of the first lead screw 1141 are rotatably mounted on the mounting bracket 13 through the first bearing 1145. The two ends of the second lead screw 1241 are rotatably mounted on the mounting bracket 13 through the second bearing 1245. The display 6 is mounted on one side of the mounting bracket 13.

[0022] Specific principle: When performing positioning inspection on the pultruded beam 5, the base 2 is fixed on the steel frame of the blade shell 3. Rotating the first handle 1142 causes the first lead screw 1141 to rotate. The first lead screw 1141, through the first lead screw nut 1143, drives the first connecting block 1144 to slide inside the first slotted hole 1111, thereby extending and retracting the first telescopic rod 112 inside the first telescopic tube 111. This adjusts the length of the lateral telescopic assembly 11, thus adjusting the lateral distance between the base 2 and the sensor 4. Rotating the second handle 1242 causes the second lead screw 1241 to rotate. The second lead screw 1241, through the second lead screw nut 1243, drives the connecting block 1244 inside the second slotted hole 1211. The second telescopic rod 122 can slide and extend inside the second telescopic tube 121, thereby adjusting the length of the longitudinal telescopic component 12. This allows adjustment of the longitudinal distance between the base 2 and the sensor 4, so that the end of the sensor 4 can abut against the pultruded beam 5. After adjustment, the first telescopic rod 112 is fixed inside the first telescopic tube 111 by the first bolt 113, and the second telescopic rod 122 is fixed inside the second telescopic tube 121 by the second bolt 123. This fixes the overall structure of the tooling body 1. The sensor 4 can detect the displacement data of the tooling body 1 and send the detection results to the display 6. The display 6 is used to display the detection results and determine whether the position of the tooling body 1 has shifted. Based on this data, the position of the pultruded beam 5 is checked a second time.

[0023] The specific embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any other corresponding changes and modifications made based on the technical concept of this utility model should be included within the scope of protection of the claims of this utility model.

Claims

1. A wind turbine blade pultrusion beam positioning inspection tool, comprising a tool body (1) and a display (6), one end of the tool body (1) is provided with a base (2), the base (2) is fixed on a steel frame of a blade shell (3), the other end of the tool body (1) is provided with a sensor (4), the end of the sensor (4) can abut against a pultrusion beam (5), the sensor (4) is used for detecting displacement data of the tool body (1) and sending detection results to the display (6), and the display (6) is used for displaying the detection results, characterized in that, The tooling body (1) includes a lateral telescopic component (11) for adjusting the lateral distance between the base (2) and the sensor (4) and a longitudinal telescopic component (12) for adjusting the longitudinal distance between the base (2) and the sensor (4).

2. The positioning and inspection fixture for wind turbine blade pultruded beams according to claim 1, characterized in that, The lateral telescopic assembly (11) includes a first telescopic tube (111) and a first telescopic rod (112) that is telescopically disposed inside the first telescopic tube (111). One end of the first telescopic rod (112) extends out from inside the first telescopic tube (111) and is fitted with a base (2). A first bolt (113) is threaded onto the first telescopic tube (111) for fixing the first telescopic rod (112) inside the first telescopic tube (111) or for loosening it from inside the first telescopic tube (111).

3. The positioning and inspection fixture for the pultruded beam of a wind turbine blade according to claim 2, characterized in that, The first telescopic rod (112) is connected to a first drive assembly (114) for driving its extension and retraction inside the first telescopic tube (111).

4. The positioning and inspection fixture for wind turbine blade pultruded beams according to claim 3, characterized in that, The first drive assembly (114) includes a first lead screw (1141), a first handle (1142) is installed at one end of the first lead screw (1141), a first lead screw nut (1143) is threaded onto the first lead screw (1141), the first lead screw nut (1143) is installed at one end of the first connecting block (1144), the side wall of the first telescopic tube (111) is provided with a first strip hole (1111) along its central axis, and the other end of the first connecting block (1144) passes through the first strip hole (1111) and is connected to the first telescopic rod (112).

5. The positioning and inspection fixture for the pultruded beam of a wind turbine blade according to claim 4, characterized in that, The longitudinal telescopic assembly (12) includes a second telescopic tube (121) and a second telescopic rod (122) telescopically disposed inside the second telescopic tube (121). One end of the second telescopic rod (122) extends out from inside the second telescopic tube (121) and is equipped with a sensor (4). A second bolt (123) is threaded onto the second telescopic tube (121) for fixing the second telescopic rod (122) inside the second telescopic tube (121) or loosening it from inside the second telescopic tube (121).

6. The positioning and inspection fixture for the pultruded beam of a wind turbine blade according to claim 5, characterized in that, The second telescopic rod (122) is connected to a second drive assembly (124) for driving its extension and retraction inside the second telescopic tube (121).

7. The positioning and inspection fixture for wind turbine blade pultruded beams according to claim 6, characterized in that, The second drive assembly (124) includes a second lead screw (1241), a second handle (1242) is installed at one end of the second lead screw (1241), a second lead screw nut (1243) is threaded onto the second lead screw (1241), the second lead screw nut (1243) is installed at one end of the connecting block (1244), the side wall of the second telescopic tube (121) is provided with a second strip hole (1211) along its central axis, and the other end of the connecting block (1244) passes through the second strip hole (1211) and is connected to the second telescopic rod (122).

8. The positioning and inspection fixture for the pultruded beam of a wind turbine blade according to claim 7, characterized in that, A mounting bracket (13) is installed between the first telescopic tube (111) and the second telescopic tube (121). The two ends of the first lead screw (1141) are rotatably mounted on the mounting bracket (13) through the first bearing (1145), and the two ends of the second lead screw (1241) are rotatably mounted on the mounting bracket (13) through the second bearing (1245).

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