A material separator

Abstract

The utility model discloses a kind of material separators, belong to material separation field, to solve the phenomenon that lighter material is often attached to the surface of heavy material due to the interaction between materials under prior art, once this situation occurs, only rely on the air flow force of traditional vertical air flow separator, it is difficult to blow the light material on the surface of heavy material completely, leading to material separation is not sufficient, not only reduce the purity and quality of material, affect subsequent processing and use, also can increase the production cost and resource waste of enterprise, reduce the problem of production efficiency. Including separator shell, the lower end of separator shell is fixedly connected with discharge pipe, the inside and outside of separator shell is provided with separation mechanism, and the separation mechanism includes inclined plate fixedly connected on the left end upper side inside separator shell, the inside of separator shell is connected with shaft, the outside of shaft is fixedly connected with rotating plate at equal distance.

Description

Technical Field

[0001] This utility model belongs to the field of material separation, and specifically relates to a material separator. Background Technology

[0002] In the field of material handling, vertical airflow separators are widely used due to their high efficiency and convenience. These separators utilize the differential forces exerted by airflow on materials of different densities during their descent, causing lighter and heavier materials to move in different directions and exit from their respective outlets, thus achieving material classification. They play a vital role in mineral processing, the food industry, and environmental recycling.

[0003] However, in actual operation, due to the interaction between materials, lighter materials often adhere to the surface of heavier materials. Once this happens, relying solely on the airflow force of a traditional vertical airflow separator is insufficient to completely blow away the lighter materials from the surface of the heavier materials, resulting in incomplete material separation. This not only reduces the purity and quality of the materials, affecting subsequent processing and use, but also increases the company's production costs and wastes resources, reducing production efficiency.

[0004] Therefore, there is an urgent need for a material separator that can separate the light material adhering to the outside of the heavy material during separation. Utility Model Content

[0005] (1) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, the purpose of this invention is to provide a material separator that solves the problem that, due to the interaction between materials, lighter materials often adhere to the surface of heavier materials. In such cases, relying solely on the airflow force of traditional vertical airflow separators is insufficient to completely blow away the lighter materials from the surface of the heavier materials, resulting in incomplete material separation. This not only reduces the purity and quality of the materials, affecting subsequent processing and use, but also increases production costs and wastes resources, reducing production efficiency.

[0007] (2) Technical solution

[0008] To solve the above-mentioned technical problems, this utility model provides a material separator, including a separator shell, a discharge pipe fixedly connected to the lower end of the separator shell, separation mechanisms provided at both the inner and outer ends of the separator shell, and the separation mechanism including an inclined plate fixedly connected to the upper left side of the inner side of the separator shell, a rotating shaft connected inside the separator shell, rotating plates fixedly connected at equal intervals to the outer side of the rotating shaft, an inclined frame fixedly connected to the lower left side of the separator shell, a fan installed inside the inclined frame, a power supply installed below the left end of the fan, a fixing frame provided below the left end of the separator shell, a grid plate fixedly connected to the inner side of the fixing frame, and a disassembly unit provided below the lower left side of the front side of the separator shell.

[0009] Furthermore, the disassembly and assembly unit includes a mounting plate fixedly connected to the front side of the fixed frame, a threaded rod fixedly connected to the front side of the separator housing, and a pressure ring connected to the outer side of the threaded rod.

[0010] Furthermore, rotating holes are provided at the top of the front and rear ends of the separator housing, the outer sides of the front and rear ends of the rotating shaft are rotatably connected to the inner sides of the rotating holes, and the front and rear sides of the rotating plate are slidably connected to the front and rear ends of the inner side of the separator housing.

[0011] Furthermore, a mixed material inlet is provided on the upper left side of the separator housing, and a light material outlet is provided on the upper right side of the separator housing. The left side of the inclined plate is fixedly connected to the left side of the inner side of the separator housing below the mixed material inlet, and the right side of the inclined plate is located at the upper end of the rotating plate on the outer side of the rotating shaft.

[0012] Furthermore, the airflow from the fan is directed toward the light material outlet at the right end of the separator housing.

[0013] Furthermore, the mounting plate has mounting holes at both the upper and lower ends, the inner side of the pressure ring has an internal thread, the outer side of the threaded rod is slidably connected to the inner side of the mounting hole, the outer side of the threaded rod is threadedly connected to the inner side of the pressure ring, the rear side of the mounting plate abuts against the front side of the separator housing, and the rear side of the pressure ring abuts against the front side of the mounting plate.

[0014] Furthermore, the separator housing has an air inlet on the left side of the inclined frame to the right, and a sliding groove on the front end of the separator housing at the front end of the air inlet. The threaded rod is fixed to the front side of the separator housing at the upper and lower ends of the sliding groove. The outer side of the fixing frame is slidably connected to the inner side of the sliding groove and the air inlet.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention, through the setting of a separation mechanism, allows the mixture to slide down the inclined plate to the right onto the rotating plate at the right end of the rotating shaft after entering the separator housing from the mixture inlet. As the heavier material falls onto the rotating plate, it impacts the outer surface of the plate, causing vibration. The lighter material adhering to the surface of the heavier material separates from it due to this vibration and is then blown by the airflow to the lighter material outlet for discharge. This avoids the problem of insufficient material separation caused by the lighter material adhering to the surface of the heavier material not being blown off. Furthermore, when the heavier material impacts the rotating plate, the rotating shaft and rotating plate rotate clockwise. This rotation also generates a rightward airflow, which carries the lighter material in the mixture towards the right-hand lighter material outlet, making the material separation smoother.

[0018] This invention, through the installation and removal mechanism, addresses the issue of material getting stuck in the mesh of the grid plate and affecting airflow into the separator housing. By rotating the pressure ring on the outside of the threaded rod, the material can be removed from the outside of the pressure ring. Then, the mounting plate located at the front of the separator housing can be moved forward, causing the fixing frame and grid plate to move out of the air inlet and slide groove. This allows for the removal of the material stuck in the grid plate. After cleaning, the grid plate can be reinstalled, thus preventing grid plate blockage and ensuring airflow into the separator housing. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the separator shell of this utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the inclined frame of this utility model;

[0023] Figure 4 This is a schematic diagram of the fixed frame structure of this utility model.

[0024] The markings in the attached diagram are as follows: 1. Separator housing; 2. Discharge pipe; 301. Inclined plate; 302. Rotating shaft; 303. Rotating plate; 304. Inclined frame; 305. Fan; 306. Power supply; 307. Fixing frame; 308. Mesh plate; 401. Mounting plate; 402. Threaded rod; 403. Pressure ring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This specific embodiment is a material separator, the structural schematic diagram of which is shown below. Figures 1 to 3 As shown, the separator includes a separator housing 1, with a discharge pipe 2 fixedly connected to the lower end of the separator housing 1. Separation mechanisms are provided at both the inner and outer ends of the separator housing 1, and the separation mechanisms include an inclined plate 301 fixedly connected to the upper left side of the inner side of the separator housing 1. A rotating shaft 302 is connected inside the separator housing 1, and rotating plates 303 are fixedly connected at equal intervals to the outer side of the rotating shaft 302. Rotating holes are opened at the upper part of the front and rear ends of the separator housing 1. The outer sides of the front and rear ends of the rotating shaft 302 are rotatably connected to the inner side of the rotating holes. The front and rear sides of the rotating plates 303 are slidably connected to the front and rear ends of the inner side of the separator housing 1. A slanted frame 304 is fixedly connected to the lower left side of the separator housing 1. A fan 305 is installed inside the slanted frame 304. The fan 305 is an FP-108-1 type axial flow fan. A power supply 306 is installed below the left end of the fan 305. A fixing frame 307 is set below the left end of the separator housing 1. A mesh plate 308 is welded to the inner side of the fixing frame 307. A mixed material inlet is opened at the upper left end of the separator housing 1. A light material outlet is opened at the upper right end of the separator housing 1. The left side of the slanted plate 301 is fixedly connected to the left inner side of the separator housing 1 below the mixed material inlet. The right end of the slanted plate 301 is located at the upper end of the rotating plate 303 on the outer side of the rotating shaft 302. Thus, after the mixture to be separated is input into the separator housing 1 from the mixture inlet, it will slide down along the inclined plate 301 to the right onto the rotating plate 303 on the right side of the outer side of the rotating shaft 302. As the heavy material falls onto the rotating plate 303, it will impact the outer surface of the rotating plate 303, causing the heavy material to vibrate. At this time, the light material attached to the surface of the heavy material will separate from the heavy material due to the vibration, and then be blown by the airflow to the light material outlet for discharge. This avoids the problem of insufficient material separation caused by the light material attached to the surface of the heavy material not being blown off.

[0027] The airflow from fan 305 is directed toward the light material outlet on the right side of separator housing 1. When the material enters separator housing 1 and falls from rotating plate 303, it is blown by the airflow from fan 305, causing the light material to be discharged from the light material outlet on the right side along with the airflow, while the heavy material falls into discharge pipe 2 and is discharged from the bottom of discharge pipe 2, thus completing the separation of materials.

[0028] Cooperate Figure 4 As shown, a disassembly unit is provided at the lower left end of the front side of the separator housing 1. The disassembly unit includes a mounting plate 401 fixedly connected to the front side of the fixing frame 307. A threaded rod 402 is fixedly connected to the front side of the separator housing 1, and a pressure ring 403 is connected to the outer side of the threaded rod 402. Mounting holes are provided at the upper and lower ends of the mounting plate 401. An internal thread is provided on the inner side of the pressure ring 403. The outer side of the threaded rod 402 is slidably connected to the inner side of the mounting hole. The outer side of the threaded rod 402 is threadedly connected to the inner side of the pressure ring 403. The rear side of the mounting plate 401 abuts against the front side of the separator housing 1, and the rear side of the pressure ring 403 abuts against the front side of the mounting plate 401. An air inlet is provided at the left end of the separator housing 1, located to the right of the inclined frame 304. A groove is provided at the front end of the separator housing 1, located at the front end of the air inlet. A threaded rod 402 is fixed to the upper and lower ends of the groove on the front side of the separator housing 1. The outer side of the fixing frame 307 is slidably connected to the groove and the inner side of the air inlet. Thus, after the fixing frame 307 on the rear side of the mounting plate 401 is slid through the groove to the inner side of the air inlet, and the mounting holes at the upper and lower ends of the mounting plate 401 pass through the threaded rod 402, the pressure ring 403 is threaded to the outer side of the threaded rod 402 until the rear side of the pressure ring 403 contacts the front side of the mounting plate 401. At the same time, the grid plate 308 is also fixed to the inside of the air inlet. This can block the downward sliding heavy materials without affecting the airflow into the separator housing 1, preventing the heavy materials from falling into the inclined frame 304.

[0029] Working principle: When separating the mixed materials, the fan 305 inside the inclined frame 304 is first started, so that the airflow enters the separator housing 1 from the air inlet and blows towards the light material outlet at the right end of the separator housing 1. Then, the mixed materials are fed into the separator housing 1 from the mixed material inlet. The mixed materials entering the separator housing 1 will slide to the right along the inclined plate 301 and will impact the outer surface of the rotating plate 303 as they fall, which will cause the heavy materials to vibrate. At this time, the light materials attached to the surface of the heavy materials will separate from the heavy materials due to the vibration and then be blown to the light material outlet by the airflow and discharged. The heavy materials will fall into the discharge pipe 2 and be discharged from the bottom end of the discharge pipe 2, thus completing the separation of materials.

[0030] All technical features in this embodiment can be freely combined according to actual needs.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A material separator, comprising a separator housing (1), characterized in that, The lower end of the separator housing (1) is fixedly connected to the discharge pipe (2). The inner and outer ends of the separator housing (1) are provided with separation mechanisms. The separation mechanism includes an inclined plate (301) fixedly connected to the upper left side of the separator housing (1). The inside of the separator housing (1) is connected to a rotating shaft (302). The outer side of the rotating shaft (302) is fixedly connected to rotating plates (303) at equal intervals. The lower left side of the separator housing (1) is fixedly connected to an inclined frame (304). A fan (305) is installed on the inner side of the inclined frame (304). A power supply (306) is installed below the left end of the fan (305). A fixed frame (307) is provided below the left end of the separator housing (1). A grid plate (308) is fixedly connected to the inner side of the fixed frame (307). A disassembly unit is provided below the left end of the front side of the separator housing (1).

2. The material separator according to claim 1, characterized in that, The disassembly unit includes a mounting plate (401) fixedly connected to the front side of the fixed frame (307), a threaded rod (402) fixedly connected to the front side of the separator housing (1), and a pressure ring (403) connected to the outer side of the threaded rod (402).

3. A material separator according to claim 1, characterized in that, Rotating holes are provided at the top of the front and rear ends of the separator housing (1). The outer sides of the front and rear ends of the rotating shaft (302) are rotatably connected to the inner side of the rotating holes. The front and rear sides of the rotating plate (303) are slidably connected to the front and rear ends of the inner side of the separator housing (1).

4. A material separator according to claim 1, characterized in that, The separator housing (1) has a mixed material inlet at the upper left end and a light material outlet at the upper right end. The left side of the inclined plate (301) is fixedly connected to the left side of the separator housing (1) below the mixed material inlet. The right end of the inclined plate (301) is located at the upper end of the rotating plate (303) on the outer side of the rotating shaft (302).

5. A material separator according to claim 1, characterized in that, The airflow from the fan (305) is directed toward the light material outlet at the right end of the separator housing (1).

6. A material separator according to claim 2, characterized in that, The mounting plate (401) has mounting holes at both ends. The inner side of the pressure ring (403) has an internal thread. The outer side of the threaded rod (402) is slidably connected to the inner side of the mounting hole. The outer side of the threaded rod (402) is threadedly connected to the inner side of the pressure ring (403). The rear side of the mounting plate (401) abuts against the front side of the separator housing (1). The rear side of the pressure ring (403) abuts against the front side of the mounting plate (401).

7. A material separator according to claim 2, characterized in that, The separator housing (1) has an air inlet on the left side located to the right of the inclined frame (304), and a sliding groove is provided at the front end of the separator housing (1) located at the front end of the air inlet. The threaded rod (402) is fixed to the front side of the separator housing (1) located at the upper and lower ends of the sliding groove. The outer side of the fixing frame (307) is slidably connected to the inner side of the sliding groove and the air inlet.

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