Multistage wear-resistant cast ball vibrating sorting device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MERRILL LYNCH TECH (PANZHIHUA) CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-08-07
AI Technical Summary
[0003]传统的耐磨铸球分选装置往往存在结构固定、适应性差的问题,难以根据铸球直径变化灵活调整分选参数,现有技术中,多数分选设备的分选通道间距不可调节,导致无法满足多样化的生产需求,为此提出一种多级耐磨铸球振动分选装置
[0017]区别于现有技术,在实际使用过程中,调节杆与滑道板独特的连接方式,其多段镜像设置的螺纹配合滑道板两端的滑块A和滑块B,可实现滑道板两端分别进行的灵活相向或相背移动,精准调整相邻滑道板间距,满足不同直径铸球的分选需求。
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Figure CN224599882U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of casting ball sorting technology, specifically relating to a multi-stage wear-resistant casting ball vibration sorting device. Background Technology
[0002] Wear-resistant cast balls are spherical wear-resistant materials made from cast iron or cast steel as the base material through processes such as smelting, casting, and heat treatment. By optimizing the alloy composition (e.g., elements such as chromium, molybdenum, and manganese) and microstructure, they achieve a balance of high strength, high hardness, and good toughness. With their excellent wear resistance, impact resistance, and long service life, they are widely used in grinding equipment such as ball mills and semi-autogenous mills in industries such as mining, cement, and power. They continuously play a grinding role during material crushing. Efficient sorting of cast balls of different sizes during production is a key step in ensuring product quality and production efficiency.
[0003] Traditional wear-resistant cast ball sorting devices often suffer from fixed structures and poor adaptability, making it difficult to flexibly adjust sorting parameters according to changes in the diameter of the cast balls. In existing technologies, the spacing between sorting channels in most sorting equipment is not adjustable, which makes it impossible to meet diverse production needs. Therefore, a multi-stage wear-resistant cast ball vibration sorting device is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a multi-stage wear-resistant cast ball vibration sorting device with adjustable sorting channel spacing in order to solve the above problems.
[0005] This utility model achieves the above objectives through the following technical solutions:
[0006] A multi-stage wear-resistant cast ball vibration sorting device includes a base and a mounting frame disposed on the base, wherein multiple springs are disposed between the base and the mounting frame, a vibration motor is disposed on the mounting frame, and further includes:
[0007] A slide plate, which is slidably mounted on a mounting frame, and there are multiple slide plates;
[0008] Adjusting rods are rotatably mounted on both sides of the mounting frame. The adjusting rods are respectively connected to the slide plates, and the slide plates can be moved towards or away from each other by adjusting the rods.
[0009] As a further optimization of this utility model, a slider A is rotatably provided at one end of the slide plate, and a protruding rod is provided at the other end of the slide plate. The slide plate is slidably connected to a slider B through the protruding rod.
[0010] As a further optimization of this utility model, slider A and slider B are slidably disposed on both sides of the mounting bracket, and slider A and slider B are threadedly connected to the adjusting rod.
[0011] As a further optimization of this utility model, the slide plates are arranged in pairs, with the slide plates being mirror images of each other, and the inner side of the slide plates is provided with protruding strips.
[0012] As a further optimization of this utility model, the adjusting rod has multiple threaded sections, with the threads forming a pair and the threads arranged in a mirror image.
[0013] As a further optimization of this utility model, a collection bin is provided on the lower surface of the mounting frame, and multiple partitions are provided inside the collection bin. Multiple discharge plates are provided on one side of the mounting frame.
[0014] As a further optimization of this utility model, the mounting bracket has multiple openings on one side, and the discharge plate is connected to the openings.
[0015] As a further optimization of this utility model, the mounting frame is provided with a feeding bin, and the feeding bin is provided with multiple guide grooves, and the guide grooves are provided with upwardly expanding openings.
[0016] The beneficial effects of this utility model are as follows:
[0017] Unlike existing technologies, the unique connection between the adjusting rod and the slide plate in actual use, with its multi-segment mirrored threaded connection to the sliders A and B at both ends of the slide plate, allows for flexible movement of the two ends of the slide plate in opposite directions, precisely adjusting the spacing between adjacent slide plates to meet the sorting requirements of casting balls of different diameters. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a partial cross-sectional structural diagram of the feed hopper of this utility model;
[0020] Figure 3 This is a schematic diagram of the disassembled structure of the mounting bracket of this utility model;
[0021] Figure 4 This is a utility model Figure 3 Enlarged structural diagram at point A in the middle;
[0022] Figure 5 This is a schematic diagram of the slide plate structure of this utility model;
[0023] Figure 6 This is a top view of the mounting bracket of this utility model.
[0024] In the diagram: 1. Base; 2. Mounting frame; 21. Collection bin; 22. Partition plate; 23. Discharge plate; 3. Feed bin; 31. Guide chute; 4. Slide plate; 41. Slider A; 42. Slider B; 43. Protruding rod; 5. Adjusting rod; 51. Thread; 6. Vibration motor; 7. Spring. Detailed Implementation
[0025] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0026] Example 1
[0027] like Figure 1 - Figure 6 As shown, a multi-stage wear-resistant cast ball vibration sorting device includes a base 1 and a mounting frame 2 mounted on the base 1. Multiple springs 7 are arranged between the base 1 and the mounting frame 2. A vibration motor 6 is mounted on the mounting frame 2. The base 1 and the mounting frame 2 are connected by the springs 7, which can effectively buffer the vibration generated by the vibration motor 6, prevent the vibration from being directly transmitted to the base 1 and causing the overall shaking of the equipment, and ensure the stability of the device operation. At the same time, the elasticity of the springs 7 can assist the mounting frame 2 in generating regular vibration, providing a power source for the sorting of wear-resistant cast balls.
[0028] Multiple slide plates 4 are slidably mounted on the mounting frame 2. Each slide plate 4 has a slider A41 rotatably mounted at one end and a protruding rod 43 at the other end. A slider B42 is slidably connected to the slide plate 4 via the protruding rod 43. Slider A41 and slider B42 are slidably mounted on both sides of the mounting frame 2, and are threadedly connected to an adjusting rod 5. The slide plates 4 are arranged in pairs to form a slideway. The slide plates 4 are mirror-shaped, and protruding strips are provided on the inner side of each slide plate 4. The slide plates 4 are connected to the adjusting rod 5 via sliders A41 and B42, facilitating spacing adjustment. The inner protruding strips allow the slide plates 4 to clamp the casting balls, preventing them from shifting or rolling off during vibration, ensuring they move along the predetermined track and improving sorting accuracy.
[0029] Adjusting rods 5 are rotatably installed on both sides of the mounting frame 2. The adjusting rods 5 are connected to the slide plates 4 respectively. The adjusting rods 5 make the slide plates 4 move towards or away from each other. The adjusting rods 5 have multiple threads 51, which are arranged in pairs. The threads 51 are mirrored. The multiple mirrored threads 51 on the adjusting rods 5 can drive multiple sets of slide plates 4 to adjust their spacing synchronously without adjusting them one by one, which greatly improves the operating efficiency. This design ensures the consistency of movement of each set of slide plates 4, ensures the accuracy of the sorting channel for different specifications of cast balls, and improves the sorting effect.
[0030] The lower surface of the mounting frame 2 is provided with a collection bin 21, which contains multiple partitions 22. Multiple discharge plates 23 are provided on one side of the mounting frame 2, and multiple openings are provided on one side of the mounting frame 2. The discharge plates 23 are connected to the openings. The collection bin 21, together with the partitions 22, can store casting balls of different specifications separately to avoid mixing and facilitate subsequent collection and processing. The discharge plates 23 are connected to the openings to facilitate the smooth discharge of casting balls, simplifying the collection process of casting balls after sorting and improving production efficiency.
[0031] The mounting frame 2 is equipped with a feeding bin 3, which has multiple guide troughs 31. The guide troughs 31 have upwardly expanding openings. The design of the feeding bin 3 and the guide troughs 31 can guide the wear-resistant cast balls into the slide plate 4 in an orderly manner, preventing the cast balls from accumulating or clogging. The upwardly expanding openings of the guide troughs 31 make it convenient for operators to pour the cast balls in, and can make the cast balls slide into the slide plate 4 more smoothly, reducing the difficulty of manual operation and improving the feeding efficiency.
[0032] It should be noted that the working principle of this multi-stage wear-resistant cast ball vibration sorting device is as follows: Wear-resistant cast balls are placed into the feed hopper 3 on the mounting frame 2, entering through the upwardly expanding opening on the guide chute 31 and falling onto the slide plate 4. The vibration motor 6 is turned on, and under the action of the spring 7, the mounting frame 2 drives the slide plate 4 to vibrate, causing the wear-resistant cast balls to move on the slide plate 4. Rotating the adjusting rod 5, which has multiple mirror-image threads 51 connected to the slide plate 4, allows the slide plate 4 to be threadedly connected to the adjusting rod 5 via a slider A41 at one end and a slider B42 connected to a protruding rod 43 at the other end. Rotating the adjusting rod 5 allows sliders A41 and B42 on the slide plate 4 to move towards or away from each other, adjusting the distance between the two ends of adjacent slide plates 4 to accommodate the sorting of cast balls of different diameters. The slide plates 4 are arranged in pairs and mirror-image, and the inner protrusions help the cast balls move stably on the slide. With vibration, casting balls of different diameters will fall from the gaps in the corresponding slide plates 4 into the collection chamber 21 on the lower surface of the mounting frame 2 under the action of vibration and gravity. The partition 22 in the collection chamber 21 separates the casting balls of different specifications, and finally discharges them through the discharge plate 23 connected to the opening on one side of the mounting frame 2, thus realizing the sorting of multi-stage wear-resistant casting balls.
[0033] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A multi-stage wear-resistant cast ball vibration sorting device, comprising a base (1) and a mounting frame (2) disposed on the base (1), wherein a plurality of springs (7) are disposed between the base (1) and the mounting frame (2), and a vibration motor (6) is disposed on the mounting frame (2), characterized in that: It also includes: Slide plate (4), the slide plate (4) is slidably mounted on the mounting frame (2), and there are multiple slide plates (4); Adjusting rod (5) is rotatably mounted on both sides of the mounting frame (2). The adjusting rod (5) is connected to the slide plate (4) respectively. The slide plate (4) can be moved towards or away from each other by adjusting rod (5).
2. The multi-stage wear-resistant cast ball vibration sorting device according to claim 1, characterized in that: The slide plate (4) has a slider A (41) rotatably mounted on one end, and a protruding rod (43) mounted on the other end. The slide plate (4) is slidably connected to a slider B (42) via the protruding rod (43).
3. The multi-stage wear-resistant cast ball vibration sorting device according to claim 2, characterized in that: The slider A (41) and slider B (42) are slidably disposed on both sides of the mounting bracket (2), and the slider A (41) and slider B (42) are threadedly connected to the adjusting rod (5).
4. The multi-stage wear-resistant cast ball vibration sorting device according to claim 2, characterized in that: The slide plates (4) are arranged in pairs, and the slide plates (4) are mirror images of each other. The inner side of the slide plates (4) is provided with protrusions.
5. The multi-stage wear-resistant cast ball vibration sorting device according to claim 1, characterized in that: The adjusting rod (5) has multiple threads (51), and the threads (51) are arranged in pairs, with the threads (51) being mirrored.
6. The multi-stage wear-resistant cast ball vibration sorting device according to claim 1, characterized in that: The mounting frame (2) has a collection bin (21) on its lower surface, and a plurality of partitions (22) are provided inside the collection bin (21). A plurality of discharge plates (23) are provided on one side of the mounting frame (2).
7. The multi-stage wear-resistant cast ball vibration sorting device according to claim 6, characterized in that: The mounting bracket (2) has multiple openings on one side, and the discharge plate (23) is connected to the openings.
8. The multi-stage wear-resistant cast ball vibration sorting device according to claim 1, characterized in that: The mounting frame (2) is provided with a feeding bin (3), and the feeding bin (3) is provided with multiple guide grooves (31), and the guide grooves (31) are provided with upwardly expanding openings.